I-EasyReal Water Blending Vessel inikezela ngendlela ehlakaniphile nekhuselekileyo yokuxuba, ukufudumeza, kunye nokubamba izinto ezinolwelo ngaphandle komngcipheko wokutshisa okanye ukuthotywa kwezithako ezibucayi.
Le nkqubo isebenzisa ibhatyi yamanzi yangaphandle efudunyezwe yimithombo yombane okanye umphunga. Ubushushu bugqithisa ngokuthe ngcembe kwimveliso, ethintela iindawo ezishushu kwaye igcine iikhompawundi ezithambileyo zikhuselekile. Itanki ibandakanya i-adjustable-speed agitator ukuxuba ulwelo ngobunono kwaye ngokuqhubekayo.
Abasebenzisi banokuseta ubushushu bemveliso obufunwayo ngokuchaneka okuphezulu. Inkqubo iphendula ngexesha langempela, ibambe ukushisa okuzinzileyo ukuxhasa ukuvutshelwa, i-pasteurization, okanye imisebenzi elula yokudibanisa.
Uyilo lukwabandakanya i-outlet ephantsi yococeko, isakhelo sensimbi engenasici, isalathisi senqanaba, kunye nokulawula ubushushu bedijithali. Ilungele ukusebenza njengeyunithi ezimeleyo okanye njengenxalenye yomgca wokucubungula omkhulu.
Xa kuthelekiswa neenqanawa ezishushu ngokuthe ngqo, le modeli ikhusela incasa yendalo, izondlo, kunye ne-viscosity yokutya. Isebenza ngakumbi kumsebenzi we-R&D kunye novavanyo lwesiqingatha soshishino apho umgangatho ubaluleke ngaphezu komthamo.
Ungasebenzisa iSikhephe sokuHlanganisa ibhafu yaManzi kumashishini amaninzi. Yamkelwa ngokubanzi ziifektri zokutya, abavelisi beziselo, abalungisi bobisi, kunye neelebhu zezifundo.
Kwimveliso yobisi, isitya sixhasa ukuxuba kunye nokufudumeza okuthambileyo kobisi, iziseko zeyogathi, ukwakhiwa kwekhrimu, kunye ne-cheese slurries. Ikhusela ukutshisa kwaye inceda ukulawula umsebenzi we-microbial.
Kwijusi yeziqhamo kunye necandelo lesiselo esekwe kwisityalo, ixuba izithako ezifana ne-mango pulp, amanzi ekhokhonathi, isiseko se-oat, okanye izicatshulwa zemifuno. Ubushushu obuthambileyo bunceda ukugcina incasa yendalo kunye nemibala.
Iilebhu ze-R&D zokutya zisebenzisa le nkqubo ukuvavanya iiresiphi, ukuvavanya ukuziphatha kobushushu, kunye nokulinganisa amanyathelo emveliso yorhwebo. Ikwalungele ukuvelisa isuphu, ii-broths, iisosi, kunye neemveliso zolwelo zesondlo ezifuna ukuchetywa okuphantsi kunye nolawulo oluchanekileyo lobushushu.
Izibonelelo ze-Pharma-grade kunye nabaphuhlisi bokutya abasebenzayo basebenzisa isitya sokuphatha imixube equkethe i-probiotics, iivithamini, i-enzymes, okanye ezinye izithako ezithintela ukushisa.
Ngokungafaniyo neitanki zokuxuba ezisemgangathweni, iSikhombo sokuHlanganisa seBhafu yaManzi kufuneka sigcine ulawulo olungqongqo kwiigophe zokufudumeza kunye nokudibanisa ukufana. Ezinye izinto eziluhlaza, ngakumbi kwinkunkuma emanzi, i-organic extracts, okanye ukutya okusekwe ebisini, zinovelwano kakhulu kutshintsho lobushushu.
Ukuba ubushushu buthe ngqo kakhulu, bubangela iprotein coagulation, i-texture breakdown, okanye ilahleko yencasa. Ukuba ukuxuba kungalingani, kukhokelela ekungaguqukiyo kwemveliso okanye kwiindawo ze-microbial hotspots. Yiyo loo nto inkqubo yokuhlamba amanzi isebenza ngcono. Itshisa umaleko wangaphandle wamanzi, othi emva koko ujikeleze itanki yokuxuba. Oku kudala imvulophu ethambileyo yobushushu.
Xa kusetyenzwa iziseko eziphuma kwinkunkuma yokutya, njengokutya kolwelo okanye i-organic slurry evela kwiziqhamo / ezishiyekileyo zemifuno, le nqanawa inceda ukuzinzisa umxube kunye nokuphelisa ibhaktheriya ngaphandle kokupheka.
Kwimixube ephezulu yeswekile okanye i-viscous (njengesiraphu okanye i-pulp blends), inkqubo iqinisekisa ukuhanjiswa kobushushu obufanayo ngaphandle kokunamathela okanye i-caramelizing. Ikwalungele ukuhambelana kwebhetshi ukuya kwibhetshi ngexesha lovavanyo elebhu okanye ibhetshi encinci yokuthengisa.
Nantsi indlela yokuqukuqela eqhelekileyo yendlela esi nqanawa sisebenza ngayo kwilebhu okanye kwisityalo esilingwayo:
1.Ukufudumeza kwangaphambili (ukuba kuyafuneka)-Ukhetho lokutshisa kwangaphambili kwitanki yesithinteli okanye isifudumezi esingaphakathi.
2. Ukutya kolwelo olukrwada- Galela kwizinto ezisisiseko (ubisi, ijusi, i-slurry, okanye i-feedstock).
3. Ukufudumeza kweBhafu yamanzi– Qalisa ukufudumeza amanzi ukufikelela kubushushu bemveliso ekujoliswe kuyo (30–90°C).
4. Ukuphazamiseka kunye nokudibanisa-Ukuxuba okuphantsi kwe-chear ephantsi kuqinisekisa ukufudumeza okufanayo kunye nokusabalalisa.
5. Ukhetho lwePasteurization okanye Ukuvutshelwa-Bamba indibaniselwano yexesha elithile lobushushu ukuze uzinzise okanye ukhulise umxube.
6. Iisampulu kunye nokuBeka iliso-Thatha ufundo, uvavanyo lwe-pH, idatha yelog.
7. Ukukhupha kunye nenyathelo elilandelayo– Hambisa imveliso exutyiweyo kwi-filler, itanki yokubamba, okanye unyango lwesibini (umzekelo, i-sterilizer, i-homogenizer).
① Isitya sokudibanisa ibhafu yamanzi
Le yiyunithi engundoqo. Iquka itanki yensimbi engenasici, apho amanzi ashushu ahamba ngegobolondo langaphandle ukutshisa imveliso ngobumnene. Igumbi elingaphakathi libamba ukutya okungamanzi. I-agitator-speed-speed agitator ixuba imixholo ngaphandle kokwazisa umoya. Inqanawa ine-heater edibeneyo yombane okanye i-steam, isilawuli seqondo lokushisa kwedijithali, ivalve yoxinzelelo lokhuseleko, kunye nevalve yokudonsa. Uncedo lwayo oluphambili kukugqithiswa kobushushu obungatshisiyo, bulungele ulwelo olusekwe kwiziqhamo, okanye ukuvundiswa kwelebhu.
② Isilawuli seTemperature esichanekileyo (iPhaneli yePID)
Le bhokisi yolawulo isebenzisa ingqiqo ye-PID ukujonga ubushushu bemveliso ngexesha lokwenyani. Ilungisa izinga lokufudumeza ngokuzenzekelayo. Abasebenzisi banokuseta amaqondo obushushu obuchanekileyo (umzekelo, ama-37°C xa kubiliswa okanye ama-85°C e-pasteurization). Oku kugcina imveliso izinzile kwaye inqanda ukutshisa iikhompawundi ezibuthathaka njengeprobiotics okanye i-enzymes.
③ IYunithi yokuFundisa uMbane okanye umphunga
Kwiimodeli ezizimeleyo, i-coil yokufudumala yombane ijikeleza amanzi ashushu malunga netanki. Kwiisetingi zemizi-mveliso, ivalve ye-steam inlet idibanisa kunikezelo lwe-steam ephakathi. Zombini iinkqubo zibonakalisa ukukhuselwa kobushushu obugqithisileyo, ukugquma kwe-thermal, kunye nemijikelo yokonga amandla. I-EasyReal inikezela ngeenketho zokutshintsha phakathi kweendlela ngokuxhomekeke kwiziseko zasekhaya.
④ Isixokelelwano sokuKhuthaza ngesantya esinokulungiswa
I-agitator ibandakanya i-motor-enyuswe phezulu, i-shaft, kunye ne-paddles-grade paddles. Abasebenzisi banokuhlengahlengisa isantya sokuxuba ukuze silingane ne-viscosity yemveliso. Oku kuthintela iindawo ezifileyo kwaye kuxhase ukuxutywa okulinganayo kwepulp, umgubo, okanye iifomyula ezityebileyo ngezondlo. Iiblades ezikhethekileyo ziyafumaneka kwi-high-fiber okanye i-slurries esekelwe kwiinkozo.
⑤ Iisampulu kunye neCIP Imibhobho
Itanki nganye ibandakanya ivalve yesampulu kunye nomlomo ozikhethelayo wokucoca kwindawo (CIP). Oku kwenza kube lula ukuqokelela iisampulu zovavanyo okanye uhlambulule itanki ngokuzenzekelayo ngamanzi ashushu okanye isicoci. Uyilo lococeko lunciphisa imingcipheko yongcoliseko kwaye lufinyeze ixesha lokucoca.
⑥ Ngokuzikhethela i-pH kunye neziBoni zoxinzelelo
Izongezo zibandakanya iimonitha ze-pH zexesha langempela, iigeji zoxinzelelo, okanye izinzwa ze-foam. Oku kunceda ukulandelela ubume bokubila, iindawo zokusabela kweekhemikhali, okanye ugwebu olungafunekiyo ngexesha lokufudumeza. Idatha ingaboniswa kwisikrini okanye ithunyelwe kwi-USB ukuze ihlalutywe.
IsiXhobo sokuHlanganisa kwiBhafu yaManzi sisebenza ngoluhlu olubanzi lwemathiriyeli. Oku kuquka ideri, incindi yeziqhamo, udaka lwemifuno, ulwelo olusekelwe kwizityalo, kunye nemijelo yenkunkuma ephilayo emanzi.
Kwimveliso yobisi, icubungula ubisi, isiseko seyogathi, kunye ne-cream blends ngaphandle kokutshisa iiproteni. Kwijusi kunye neziselo ezisebenzayo, inceda ukuxuba i-pulp kunye neekhompawundi ezinyibilikayo zamanzi ngaphandle kokuzinza. Kwi-slurries yenkunkuma yasekhitshini esetyenziswa kwisichumisi okanye kwisondlo, itanki igcina umsebenzi webhayoloji ngelixa ibulala iintsholongwane ezinobushushu obuphantsi.
Ungatshintsha ngokulula phakathi kweebhetshi ezahlukeneyo okanye iiresiphi. Ukucoca kukhawuleza. Oko kuthetha ukuba inqanawa enye inokuqhuba iiprojekthi ezininzi ngosuku-njengovavanyo lwejusi kusasa kunye novavanyo lwesuphu enegwele emva kwemini.
Iifom zemveliso zixhomekeke kwiinkqubo ezisezantsi. Umzekelo:
• Qhagamshela kwisihluzi se-aseptic kwijusi ecocekileyo yebhotile.
• Umbhobho kwi-evaporator ukwenzela ukujiya.
• Hambisa kwi-homogenizer ukwenzela ukuthungwa okugudileyo.
• Thumela kwikhabhinethi yokuvundisela iziselo zeprobiotic.
Nokuba usukelo lwakho sisiselo esineprotein eninzi ye-oat, ubisi lwesityalo esityebileyo kwi-enzyme, okanye isitokhwe senkunkuma esizinzileyo, esi sikhephe siyawufanela umsebenzi.
Ukuba usebenza kwiiresiphi zesiselo esitsha, iimveliso zesondlo, okanye iiprojekthi zokulahla ukutya, le nqanawa ikunika ukuchaneka kunye nolawulo lokuphumelela.
I-EasyReal ihambise iinqanawa zokudibanisa kumazwe angaphezu kwama-30. Abathengi bethu basusela kwiilebhu zokutya eziqalayo ukuya kumaziko esizwe eR&D. Ngamnye ufumene uyilo loyilo lwesiko, uqeqesho lwabasebenzisi, kunye nenkxaso yokuthengisa emva kokuthengisa.
Sakha yonke inkqubo ukusuka ekuqaleni-elungiselelwe izithako zakho, iinjongo zemveliso, kunye nokwakheka kwendawo. Yiloo ndlela esiqinisekisa ngayo i-ROI engcono, imiba yobulunga obumbalwa, kunye nokusebenza kakuhle.
Qhagamshelana nathi namhlanje ukuze uthethe neenjineli zethu.
Masiyila umgca wakho wokulinga olandelayo.
Nge-EasyReal, ukwakha inkqubo efanelekileyo kulula kunokuba ucinga.
I-EasyRealIziqhamo zoMshini wePulperiguquguquka kakhulu, iyilelwe ukuphatha uluhlu olubanzi lweentlobo zeziqhamo kwaye iqhelane neemfuno zeemveliso ezahlukeneyo:
Iziqhamo ezithambileyo: ibhanana, ipapaya, iqunube, ipesika
Iziqhamo eziqinileyo: iapile, ipere (ifuna ukufudumeza kwangaphambili)
Incangathi okanye isitatshi: mango, guava, jujube
Iziqhamo zembewu: itumato, kiwi, passion fruit
Amaqunube anezikhumba: umdiliya, iblueberry (isetyenziswa nge mesh erhabaxa)
I-puree enqabileyo: yejam, iisosi, kunye nokugcwaliswa kwebhakary
Ipuree entle: kukutya kwabantwana, ukudibanisa iyogathi, kunye nokuthumela ngaphandle
Iipurees ezixutywe: ibhanana + iqunube, itumato + umnqathe
I-pulp ephakathi: kugxininiso olongezelelweyo okanye ukuvala inzala
Abasebenzisi banokutshintsha ngokulula phakathi kweemveliso ngokutshintsha izikrini ze-mesh, ukulungelelanisa isantya se-rotor, kunye nokulungelelanisa iindlela zokutya - ukwandisa i-ROI ngokusebenzisa i-multi-product capability.