I-EasyReal'sumbhobho oshushu kwityhubhuIbonelela ngesisombululo esomeleleyo nesisebenzayo sonyango olushushu lweziselo zokutya ezityebileyo nezingamaqhekeza. Ukwakhiwa kwayo okuneetyhubhu ezimbini kuvumela imveliso ukuba ihambe kwityhubhu yangaphakathi ngelixa izixhobo ezishushu okanye ezibandayo zihamba kwiqokobhe langaphandle, nto leyo efezekisa ukutshintshiselana kobushushu obuphezulu ngqo. Olu seto lwenza kube lula ukufudumeza nokupholisa ngokukhawuleza, nokuba zizinto ezinamathelayo okanye ezixineneyo kakhulu ezifana ne-tomato paste okanye i-mango pulp.
Ngokungafaniyo neenkqubo zepleyiti okanye zeqokobhe kunye neetyhubhu, uyilo lwetyhubhu ngaphakathi kwityhubhu lunciphisa umngcipheko wokuvaleka kwaye lunyamezela uluhlu olubanzi lobukhulu beesuntswana. Umphezulu wangaphakathi ogudileyo nococekileyo uthintela ukwakheka kwemveliso kwaye uxhasa imijikelo epheleleyo yokucoca i-CIP. I-exchanger ingasebenza kumaqondo obushushu afikelela kwi-150°C kwaye icinezele ukuya kwi-10 bar, okwenza ifaneleke kuzo zombini iinkqubo zobushushu ze-HTST kunye ne-UHT.
Zonke iindawo zoqhagamshelwano zakhiwe ngentsimbi engagqwaliyo ekumgangatho wokutya. Iimpawu ozikhethelayo ziquka iijakethi zokukhusela, imigibe yomphunga, kunye nezithinteli zendlela yokuhamba ukuze zihambelane neemfuno ezahlukeneyo zenkqubo. Xa idibene ne-interface yolawulo oluzenzekelayo lwe-EasyReal, iba yinxalenye ephambili yayo nayiphi na intambo yokucoca okanye yokubulala iintsholongwane.
Iumbhobho oshushu kwityhubhuIhambelana neentlobo ngeentlobo zamashishini apho kufuneka unyango oluthambileyo nolufanayo lobushushu. Iifektri zokutya ezivelisa i-tomato paste, i-chili sauce, i-ketchup, i-mango puree, i-guava pulp, okanye ijusi exutyiweyo ziyazuza kwindlela yayo yokuhamba engenamibhobho. Ukusebenza kwayo kakuhle kuxhasa ukugcwalisa okushushu, ubomi obude beshelufu (ESL), kunye nokusebenza kokupakisha okungasetyhini.
Kwishishini lobisi, le yunithi iphatha iikhrimu ezinamafutha amaninzi okanye iziselo ezenziwe ngobisi ngaphandle kokutshiswa okanye ukuguquka kweproteni. Kwimigca yeziselo ezenziwe ngezityalo, icubungula iziselo ze-oat, zesoya, okanye ze-almond ngelixa igcina iimpawu zokuva.
Amaziko ophando nophuhliso kunye nezityalo zovavanyo zikhetha ii-pasteurizers zetyhubhu ukuze kuvavanywe iisampuli ezithambileyo, ukwenziwa kweresiphi, kunye nokwenza ngcono iiparameter zenkqubo. Xa zidityaniswe nee-flow meter, ii-sensors, kunye neephaneli zolawulo ze-PLC, zenza kube lula ukulungelelanisa iiparameter zokubulala iintsholongwane ngexesha langempela ukuze kuhlangatyezwane neenjongo ezahlukeneyo zemveliso kunye nokhuseleko.
Ulwelo oluqinileyo okanye olunamathelayo olufana netomato paste okanye ibanana puree aluziphathi kakuhle njengamanzi. Luyamelana nokuhamba kwamanzi, lugcina ubushushu bungalingani, kwaye lunokubangela ukutsha. Izixhobo zokutshintsha ubushushu zeplate eziqhelekileyo zihlala zinengxaki kwezi meko, nto leyo ekhokelela kwiingozi zococeko kunye nokungasebenzi kakuhle.
Iumbhobho oshushu kwityhubhuIjongana nale mingeni ngoyilo olulungiselelwe ulwelo olunzima. Ilungelelanisa izinto eziqinileyo, imbewu, okanye umxholo wefayibha ngaphandle kokuvaleka. Iprofayili yayo yokufudumeza efanayo ithintela ubushushu obuphezulu obunokutshintsha umbala, incasa, okanye izondlo.
Umzekelo:
Ukubulala iintsholongwane kwi-tomato paste kufuna ukufudunyezwa ngokukhawuleza ukuya kwi-110–125°C, kulandele ukupholisa ngokukhawuleza.
Ukucoca iziqhamo nge-puree kufuna ulawulo olucokisekileyo malunga nama-90–105°C ukuze kuthintelwe ukuqhekeka kobume kunye neevithamini.
Ubisi lwezityalo olunekrimu kufuneka lugcine i-emulsion izinzile phantsi koxinzelelo lobushushu.
Ezi mfuneko zokucubungula zifuna izixhobo ezichanekileyo, ezilula ukuzicoca, nezihambelana neenkqubo ze-CIP kunye ne-SIP. I-EasyReal's tube in tube sterilizer ihambelana kakuhle nale ndima.
Ukukhetha okuchanekileyoityhubhu engaphakathi kwityhubhu ye-pasteurizerInkqubo ixhomekeke kwizinto ezine ezibalulekileyo: uhlobo lwemveliso, izinga lokuhamba kwayo, ixesha elifunekayo lokuyibeka eshelufini, kunye nendlela yokuyipakisha.
Uhlobo lweMveliso
Iipaste ezityebileyo (umz., i-tomato concentrate, i-guava pulp) zifuna imibhobho ebanzi yangaphakathi. Iijusi ezine-pulp zinokufuna uyilo lokuhamba okuguquguqukayo ukuthintela ukuxinana. Ulwelo olucacileyo lufuna ubushushu obuncinci ukuze kulondolozwe ivumba elimnandi.
Izinga lokuhamba/Umthamo
Izityalo ezincinci zingadinga i-500–2000L/h. Imigca yemizi-mveliso isukela kwi-5,000 ukuya kwi-25,000L/h. Inani lamacandelo etyhubhu kufuneka lihambelane nomthamo wokusebenza kunye nomthwalo wobushushu.
Inqanaba lokubulala iintsholongwane
Khetha i-HTST (90–105°C) ukuze ihlale ixesha elide. Kwi-UHT (135–150°C), qinisekisa ukuba kukho iindlela zokusebenzisa ijakethi yomphunga kunye nobushushu.
Indlela Yokupakisha
Kwiibhotile ezizalisa ngobushushu, gcina ubushushu bokuphuma bungaphezulu kwama-85°C. Kwiidrama ezingasebenzisi tyhefu okanye kwi-BIB filling, dibanisa nezitshintshi zokupholisa kunye neevalvu ezingasebenzisi tyhefu.
I-EasyReal ibonelela ngoyilo loyilo kunye nokulinganisa ukuhamba kweenkqubo ukunceda abathengi bakhethe uqwalaselo olufanelekileyo. Uyilo lwethu lwemodyuli luxhasa uhlaziyo lwexesha elizayo.
| 1 | Igama | Izibulali-ntsholongwane zetyhubhu ngaphakathi |
| 2 | Umenzi | I-EasyReal Tech |
| 3 | Isidanga sokuZenzekelayo | Ngokuzenzekelayo Ngokupheleleyo |
| 4 | Uhlobo lwe-Exchanger | umbhobho oshushu kwityhubhu |
| 5 | Umthamo wokuhamba | 100~12000 L/H |
| 6 | Impompo yeMveliso | Impompo yoxinzelelo oluphezulu |
| 7 | Uxinzelelo Oluphezulu | Ibha ye-20 |
| 8 | Umsebenzi we-SIP | Iyafumaneka |
| 9 | Umsebenzi we-CIP | Iyafumaneka |
| 10 | Ukuhlanganiswa kwe-Homogenization ngaphakathi | Ukhetho |
| 11 | I-Vacuum Deaerator eyakhelwe ngaphakathi | Ukhetho |
| 12 | Ukuzaliswa kweNgxowa ye-Aseptic ekwi-Inline | Iyafumaneka |
| 13 | Ubushushu bokubulala iintsholongwane | Iyalungiseka |
| 14 | Ubushushu bePhothifoliyo | Iyalungiseka. Ukuzaliswa kwe-Aseptic ≤40℃ |
Okwangoku, i-Sterilization yohlobo lwe-tube-in-tube isetyenziswa kakhulu kwiindawo ezahlukeneyo, ezinje ngokutya, iziselo, iimveliso zempilo, njl. njl., umzekelo:
1. Intlama yeziqhamo nemifuno exineneyo
2. I-Puree yeziqhamo nemifuno/i-Puree exineneyo
3. Ijam yeziqhamo
4. Ukutya komntwana
5. Ezinye iimveliso zolwelo ezixineneyo kakhulu.