Umatshini wokuzalisa isiselo esine-carbonated seLab-Scale kwi-R&D yesiselo
Uphuhliso lwesiselo esinekhabhoni, umngeni ophambili asikokongeza i-CO₂ kwimveliso kuphela. Umbuzo obaluleke ngakumbi kukuba ingaba inqanaba lekhabhoni, umthamo wokuzalisa, indlela yokuziphatha kwefoam kunye nesiphumo sokutywina zinokuhlala zizinzile kwiibhetshi zovavanyo eziphindaphindwayo. Izixhobo zekhabhoni ezincinci ze-EasyReal zenzelwe ukunceda amaqela e-R&D alawule ezi zinto ziguquguqukayo ngendlela esebenzayo nephindaphindwayo.
Lo matshini udibanisa ukupholisa imveliso, i-CO₂ carbonation, ukuzalisa kunye nokuvala kwisigqubuthelo kwinkqubo enye. Olu lwakhiwo ludibeneyo lunciphisa ukudluliselwa ngesandla phakathi koomatshini abahlukeneyo, lunceda ukunciphisa ilahleko ye-CO₂ ngexesha lokuzalisa kwaye lwenza inkqubo yovavanyo ibe lula kubaqhubi. Kwiilabhoratri kunye nezityalo zovavanyo, oku kuthetha ukuphazamiseka okuncinci kwenkqubo, ukuhambelana okungcono kwesampulu kunye nophuhliso olusebenzayo lwefomula.
Umatshini wokuzalisa iziselo ezinekhabhoni elebhu yinkqubo encinci esetyenziselwa ukukhabhoniza iimveliso zolwelo kwaye zizaliswe kwiibhotile okanye kwiikhonteyina phantsi kweemeko ezilawulwayo. Ngokungafaniyo nemigca yokuzalisa yemizi-mveliso ekhawulezayo, olu hlobo lwezixhobo lwakhiwe ukuze lube lula, luphindaphindeke kwaye luphuhlise inkqubo.
Isetyenziswa kakhulu ngabavelisi beziselo, iiyunivesithi, amaziko ophando lokutya, ababoneleli ngezithako, izityalo zovavanyo kunye neenkampani ezintsha zeziselo. Aba basebenzisi badla ngokufuna ukulungiselela iibhetshi ezincinci zeesampulu zovavanyo lwangaphakathi, ukuboniswa kwabathengi, uvavanyo lokupakisha, uphando lobomi beshelufu okanye uvavanyo lwemarike. Umatshini wokugcwalisa i-carbonation elebhu ubavumela ukuba bavavanye inqanaba le-carbonation, uxinzelelo lokuzalisa, ubushushu bemveliso, ukuhambelana kwebhotile kunye nokusebenza kokutywina ngaphambi kokuba kunyuswe urhwebo.
Umatshini wokuzalisa iziselo ezinekhabhoni kwi-EasyReal ungasetyenziselwa uluhlu olubanzi lweeprojekthi zophuhliso lweziselo ezinekhabhoni. Ufanelekile kwiziselo ezilula ezinobukrakra obuphantsi kunye neefomyula ezintsonkothileyo ezifuna ukulawulwa ngononophelo kwefoam kunye novavanyo lwekhabhoni.
Amanzi Akhazimlayo kunye neSoda Enencasa
Le nkqubo ingasetyenziselwa amanzi acwebezelayo, amanzi e-soda, i-soda enencasa, iziselo ze-cola kunye neziselo ezithambileyo ezineswekile encinci. Inceda abaphuhlisi beziselo ukuba bavavanye ibhalansi yencasa, umxholo we-CO₂, amandla eebhamuza kunye nozinzo lokuzalisa kwiibhetshi ezincinci.
Ijusi yeCarbonated kunye neziselo ezisebenzayo
Ezi zixhobo zifanelekile kwijusi ekhabhoni, iziselo zeevithamini, iziselo zezityalo, iziselo zamandla kunye neziselo ezikhabhoni ezisebenzayo. Ezi mveliso zinokuziphatha ngendlela eyahlukileyo kwisoda eqhelekileyo kuba iswekile, i-asidi, i-pulp, izicatshulwa zezityalo, iziqinisi kunye nezinto ezinyibilikisiweyo zinokuchaphazela ukuveliswa kwefoam kunye nokugcinwa kwe-CO₂.
Ibhiya, Iwayini Ekhazimlayo Neziselo Ezibilisiweyo
Isixhobo sokugcwalisa i-carbonator yelabhoratri sinokuxhasa uvavanyo lovavanyo lwebhiya, iwayini ekhazimlayo, i-cider, i-kombucha kunye nezinye iziselo ezivundisiweyo ezifuna i-carbonation elawulwayo kunye nokuzaliswa okuthambileyo. Kwezi mveliso, ulawulo lwe-CO₂ kunye nomgangatho wokutywina kubalulekile ukuze kubekho incasa, ivumba kunye nokuzinza kwemveliso.
Uvavanyo lokuPakisha iibhotile zePET, iibhotile zeglasi kunye neeCan
Lo matshini ungalungiselelwa iibhotile zePET, iibhotile zeglasi kunye novavanyo lokuzalisa iitini olulungiselelwe wena. Oku kuwenza ube luncedo ekuqinisekiseni ukupakisha, ukuvelisa iisampulu zeelebhile, ukuthelekisa iibhotile, ukuvavanya iikhephu kunye nophando lwemarike oluncinci.
Inkqubo yokuzalisa i-carbonation ixhomekeke kubushushu, uxinzelelo lwe-CO₂, ulawulo lokuzalisa kunye nomgangatho wokutywina. Kuvavanyo lwelabhoratri kunye nolwesikali sovavanyo, inyathelo ngalinye kufuneka liphindwe ukuze iziphumo zovavanyo zisetyenziswe ukuphucula ifomula kunye nokwandisa kwixesha elizayo.
I-CO₂ Carbonation
Emva kokupholisa, ulwelo lungena kwicandelo le-carbonation, apho i-CO₂ ingeniswa phantsi kweemeko ezilawulwayo. Inkqubo ixhasa uhlengahlengiso oluchanekileyo lomxholo we-CO₂, kunye nomxholo ophezulu we-CO₂ we-10g/L. Oku kuvumela abasebenzisi ukuba bavavanye amanqanaba ahlukeneyo e-carbonation kwiintlobo ezahlukeneyo zemveliso.
Ukuzaliswa kweFoam ephantsi
Ulawulo lwefoam ngomnye wemingeni ebalulekileyo ekuzalisweni kweziselo ezinekhabhoni. Ifoam egqithisileyo inokubangela umthamo wokuzaliswa ongachanekanga, ukulahleka kwemveliso, ukutywinwa okungekho semgangathweni kunye nokunciphisa umxholo we-CO₂ kwisampulu yokugqibela. Lo matshini uxhasa uxinzelelo lokuzaliswa oluhlengahlengiswayo ukusuka kwi-0 ukuya kwi-3 bar, unceda abasebenzisi ukuba bavavanye iimeko zokuzaliswa ezizinzileyo kwiifomyula ezahlukeneyo.
Ukugquma kunye nokutywina
Emva kokuzaliswa, isikhongozeli siyavalwa okanye sivalwe ukuze kugcinwe i-carbonation kunye nokuthintela ilahleko ye-CO₂. Kwi-R&D kunye novavanyo lwe-pilot, umgangatho wokutywina awungombandela nje wokupakishwa. Uchaphazela ngokuthe ngqo uzinzo lwe-carbonation, uvavanyo lobomi beshelufu kunye neziphumo zovavanyo lweemvakalelo.
Umatshini wokuzalisa iziselo ezinekhabhoni kwi-EasyReal wenzelwe ukwenziwa kwekhabhoni elawulwayo, ukuzaliswa kwe-foam ephantsi kunye novavanyo lweziselo oluphindaphindwayo. Ubonelela ngesisombululo esincinci nesisebenzayo kubasebenzisi abafuna ukuphuhlisa iifomyula zeziselo ezinekhabhoni ngaphandle kokusebenzisa umgca opheleleyo wemveliso yemizi-mveliso.
Le nkqubo isebenzisa isilinda yokucubungula eyi-15L kwaye ingasebenza ukusuka kwi-5L ngebhetshi nganye. Olu yilo lwebhetshi encinci luluncedo xa izithako zibiza kakhulu, iifomyula zisalungiswa, okanye kufuneka inani elincinci leesampuli.
Ezi zixhobo zixhasa uxinzelelo lokuzalisa oluhlengahlengiswayo ukusuka kwi-0 ukuya kwi-3 bar kunye nolawulo lomxholo we-CO₂ ukuya kuthi ga kwi-10g/L. Oku kuvumela abasebenzisi ukuba bavavanye amandla ahlukeneyo e-carbonation kunye neemeko zokuzalisa ngokohlobo lwemveliso.
Le nkqubo ixhasa iindlela ze-premix kunye ne-postmix carbonation, inika amaqela e-R&D ukuguquguquka ngakumbi xa ethelekisa iindlela ezahlukeneyo zenkqubo yesiselo. Ikwabandakanya ukucoca i-CIP, ukusebenza kwesikrini sokuchukumisa kunye nokulungiswa kwesikhunta sebhotile esiguquguqukayo kwiibhotile zeglasi, iibhotile ze-PET kunye neetini ezenziwe ngokwezifiso.
Ulawulo lwefoam yenye yezona ngongoma zibalulekileyo zobugcisa ekuzaliseni iziselo ezine-carbonated. Kwizaliso eziqhelekileyo zolwelo, injongo ephambili kukugcwalisa imveliso ngokuchanekileyo. Kwizaliso zesiselo esine-carbonated, umatshini kufuneka unciphise ukulahleka kwe-CO₂ kwaye uthintele ukuveliswa kwefoam okungazinzanga.
Igwebu eligqithisileyo linokubangela ukuba i-filling volume ingaguquki, ukugcwala kwemveliso, ukuvaleka kakuhle kwe-cap kunye ne-carbonation ephantsi kwisampulu yokugqibela. Oku kubaluleke kakhulu kuvavanyo lwe-R&D kuba iisampulu ezingachanekanga zinokukhokelela kwizigqibo ezingalunganga ngexesha lovavanyo lwefomula.
Iziselo ezahlukeneyo ziziphatha ngendlela eyahlukileyo ngexesha le-carbonation. Amanzi acwebezelayo, i-soda, iziselo ezenziwe ngejusi, ibhiya, iwayini ecwebezelayo, i-kombucha kunye neziselo ezisebenzayo zonke zinokubonisa ukuziphatha okwahlukileyo kwe-foam. Izithako ezifana ne-pulp, iswekile, i-asidi, iiproteni, utywala, izicatshulwa zezityalo kunye neziqinisi zinokuchaphazela ukwakheka kwamaqamza kunye nokuqina kwe-foam.
Le nkqubo inokuxhasa zombini iindlela ze-premix kunye ne-postmix carbonation. I-Premix carbonation ifanelekile xa ifomula yesiselo esigqityiweyo ifakwa i-carbonated ngaphambi kokuba izaliswe. Le ndlela iqhelekile kwiziselo ezininzi ezine-carbonated apho ifomula epheleleyo ilungiswa ngaphambi kokuba ifakwe i-carbonation.
Uvavanyo lwe-Postmix lunokuqwalaselwa xa inkqubo ifuna amanyathelo okulungiselela, ukuxuba okanye i-carbonation eyahlukileyo. Olu kuguquguquka kunceda amaqela e-R&D ukuba athelekise iindlela ezahlukeneyo zenkqubo kwaye avavanye impembelelo yendlela nganye kwincasa, uzinzo lwe-CO₂ kunye nokusebenza kokuzalisa.
Umatshini wokuzalisa iziselo ezinekhabhoni we-EasyReal uxhasa iibhotile eziyi-0.35L ukuya kwi-2.0L. Ungaxhotyiswa ngee-filling molds zeebhotile zeglasi kunye neebhotile ze-PET. Ii-can filling molds ezenzelwe wena nazo zinokuqwalaselwa ngokweemfuno zeprojekthi.
Olu bhetyebhetye luvumela abasebenzisi ukuba bavavanye iifomathi ezahlukeneyo zokupakisha ngenkqubo efanayo ye-R&D. Iprojekthi yamanzi acwebezelayo inokufuna ukuthelekisa iibhotile ze-PET kunye neebhotile zeglasi, ngelixa iprojekthi yebhiya okanye yewayini ecwebezelayo inokugxila ngakumbi ekuzaliseni iibhotile zeglasi kunye nokuvalwa kwesiciko sesithsaba. Uvavanyo lokupakisha lubalulekile kuba uhlobo lwesikhongozeli lunokuchaphazela inkangeleko yemveliso, ukumelana noxinzelelo, ukusebenza kokuvala kunye nendlela abathengi ababona ngayo.
Kwi-R&D yeziselo, ukuguquguquka kokucoca kubaluleke kakhulu. Iilabhoratri kunye nezityalo zovavanyo zihlala zifuna ukuvavanya iifomyula ezininzi ngosuku olunye, kubandakanya iincasa ezahlukeneyo, amanqanaba eswekile, ii-asidi, izicatshulwa zezityalo okanye iimveliso ezibilisiweyo. Ngaphandle kokucoca ngokufanelekileyo, ungcoliseko oluxutyiweyo lunokuchaphazela iziphumo zovavanyo.
Inkqubo ye-EasyReal ibandakanya umsebenzi we-CIP ukunceda ukucoca umatshini phakathi kweebhetshi. Iindawo zokunxibelelana kwemveliso zenziwe ngentsimbi engagqwaliyo eyi-316L, exhasa ukusebenza kococeko kwi-R&D yesiselo kunye nokusetyenziswa kwezityalo zovavanyo. Ulwakhiwo oluncinci lukwenza kube lula ukulawula izixhobo kwindawo encinci yelabhoratri.
Umatshini wokuzalisa iziselo ezinekhabhoni kwi-EasyReal ungasetyenziswa njengomatshini wokuzalisa iziselo ezinekhabhoni ozimeleyo okanye njengenxalenye yesityalo sovavanyo lweziselo esipheleleyo. Kwiziselo ezinzima ngakumbi, ukucubungula okungaphezulu kunokubandakanya ukuxuba, ukufudumeza, ukuhlanganisa, ukuhluza, ukucoca okanye unyango lwe-UHT/HTST ngaphambi kokufaka ikhabhoni kunye nokuzalisa.
Olu didi luluncedo ngakumbi kwijusi ye-carbonated, iziselo ze-carbonated ezisekelwe kubisi, iziselo ezisebenzayo kunye neziselo ezivundisiweyo. Ezi mveliso zinokufuna ukwenziwa kwe-upstream, unyango lobushushu, ukuzinzisa okanye ulawulo lweentsholongwane ngaphambi kokufakwa kwe-carbon. Ngokudibanisa ukuzaliswa kwe-carbond kunye nezixhobo ze-upstream pilot plant, abasebenzisi banokuphuhlisa inkqubo yesiselo epheleleyo neyokwandiswa.
Lo matshini ufanelekile kumaziko ophando nophuhliso lweziselo ekufuneka avavanye iifomyula ezintsha zeziselo ezinekhabhoni ngaphambi kokuba ziqaliswe kwimarike. Ufanelekile nakwizityalo zovavanyo ezifuna i-carbonation encinci ephindaphindwayo kunye novavanyo lokuzalisa.
Iiyunivesithi kunye namaziko ophando ngokutya angasebenzisa lo matshini kuphando, ukufundisa kunye nophuhliso lwemveliso. Ababoneleli bezithako bangawusebenzisa ukulungiselela iisampulu zesiselo esinekhabhoni kunye neencasa, izithambisi, iziqinisi, izicatshulwa zezityalo okanye izithako ezisebenzayo.
Iinkampani ezintsha ezithengisa utywala zingasebenzisa le nkqubo ukwazisa abatyali-mali, ukuvavanya abathengi, ukuvavanya ukupakisha kunye nokuqinisekisa imakethi kwangethuba. Abavelisi abaziwayo banokuyisebenzisa njengezixhobo zelebhu zophuhliso lwemveliso entsha kunye nokuphucula inkqubo.
Yintoni umahluko phakathi kwalo matshini nomatshini wokwenza isoda wasekhaya?
Esi sixhobo asiyosixhobo sokwenza isoda yasekhaya. Sisixhobo sokuzalisa i-carbonation kunye ne-capping system ese-lab-scale kwi-R&D yesiselo, uvavanyo lovavanyo kunye nokuveliswa kweesampuli ezincinci. Sixhasa uxinzelelo lokuzalisa olulawulwayo, ukulungiswa komxholo we-CO₂, uvavanyo lwesikhongozeli kunye nokucoca i-CIP.
Ngaba esi sixhobo sincinci se-carbonation singazalisa amanzi acwebezelayo kunye nesoda?
Ewe. Ifanelekile kumanzi acwebezelayo, amanzi e-soda, i-soda enencasa, iziselo ze-cola kunye nezinye iziselo ezithambileyo ezine-carbonated kwizilingo zelebhu okanye kwi-pilot-scale.
Ngaba lo matshini ungasetyenziselwa ijusi ekhabhoni okanye iziselo ezisebenzayo?
Ewe. Ingasetyenziselwa ijusi ekhabhoni, iziselo zeevithamini, iziselo zezityalo, iziselo ezisebenzayo kunye nezinye iifomyula. Ulwakhiwo lokugqibela kufuneka lukhethwe ngokwe-viscosity, umxholo we-pulp, ukuziphatha kwe-foam kunye neemfuno zokucoca.
Ngaba izixhobo zingasetyenziselwa ibhiya okanye iwayini ekhazimlayo?
Ewe. Lo matshini unokuxhasa uvavanyo lovavanyo lwebhiya, iwayini ekhazimlayo, i-cider kunye nezinye iziselo ezivundisiweyo ezifuna i-carbonation elawulwayo, ukuzaliswa kancinci kunye nokuvalwa okuthembekileyo.
Ngaba izixhobo ziyazixhasa iibhotile zePET kunye neebhotile zeglasi?
Ewe. Le nkqubo inokuxhotyiswa ngee-filling molds zeebhotile ze-PET kunye neebhotile zeglasi. Ii-filling molds ezenziwe ngokwezifiso zeetini nazo zingaxoxwa ngokusekwe kwiprojekthi.
Ingakanani i-batch volume encinci?
Lo matshini usebenzisa isilinda yokucubungula eyi-15L kwaye unokucubungula ukusuka kwi-5L ngebhetshi nganye, nto leyo eyenza ukuba ifaneleke kwiimvavanyo ze-R&D apho izinto eziluhlaza okanye izithako zinqongophele khona.
Kutheni kubalulekile ukupholisa ngaphambi kokuba kubekho i-carbonation?
Ukupholisa kunceda ukuphucula ukunyibilika kwe-CO₂ kunye nokunciphisa igwebu ngexesha lokuzaliswa. Kwi-R&D yesiselo esine-carbonated, ulawulo lobushushu oluzinzileyo lubalulekile kwiziphumo zovavanyo eziphindaphindwayo.
Ingaba lo matshini ufanelekile kwimveliso yemizi-mveliso?
Le modeli yenzelwe ukusetyenziswa kwelebhu kunye novavanyo. Kwimveliso yobuninzi kwimizi-mveliso, i-EasyReal inokubonelela ngezisombululo zokulungiswa kweziselo ezinekhabhoni kunye nomgca wokuzalisa ngokwendlela yomthamo, uhlobo lwebhotile kunye neemfuno zenkqubo.
Ukuba uphuhlisa amanzi acwebezelayo, i-soda, ijusi ekhabhoni, ibhiya, iwayini ecwebezelayo, i-cider, i-kombucha okanye iziselo ezicwebezelayo ezisebenzayo, i-EasyReal inokukunceda ulungiselele umatshini ofanelekileyo wokuzalisa iziselo ezicwebezelayo okanye isisombululo esipheleleyo sesityalo sovavanyo lweziselo.
Sixelele uhlobo lwesiselo sakho, inqanaba le-CO₂ ekujoliswe kulo, ubungakanani bebhetshi, ifomathi yebhotile okanye yetini, inkqubo ephezulu kunye nenjongo yokuvavanya. Iqela lethu lingacebisa ulungiselelo olusebenzayo lwezixhobo zakho ze-R&D, uvavanyo lovavanyo okanye iprojekthi yemveliso yeqela elincinci.
Nxibelelana neShanghai EasyReal Machinery Co., Ltd. ukuze uxoxe ngeemfuno zakho zophuhliso lweziselo ezine-carbonated.
I-EasyRealngumboneleli ophambili weizixhobo ezincinci zokufaka i-carbonation, eyaziwa ngokuvelisa izinto ezintsha kunye nomgangatho wayo. Le nkampaniUmatshini wokuzalisa isiselo esincinci se-carbonated labYenzelwe umsebenzisi engqondweni, inika ukuguquguquka, ukuchaneka, kunye nokulula kokusetyenziswa. Ijolise kwiimfuno zabathengi kunye nophuculo oluqhubekayo,
I-EasyReal iqinisekisa ukuba oomatshini babo bahlangabezana nemigangatho ephezulu yokusebenza kunye nokuthembeka.
Ukukhetha i-EasyReal kuthetha ukutyala imali kwimveliso engapheleli nje ekuhlangabezaneni neemfuno zakho zangoku kodwa ekwaziyo ukuziqhelanisa nemingeni yexesha elizayo, nto leyo eyenza ukuba ibe lukhetho olufanelekileyo kuwe.iilebhu kunye nezityalo zovavanyobejonge ukuqhubela phambili iinkqubo zabo zophuhliso lweziselo.
Iimveliso eziNxulumeneyo
