2020 — Shanghai EasyReal Machinery Co., Ltd. (EasyReal, easireal.com) supplied a 1TPH tomato paste and tomato sauce production line for ABAYOCO, a well-known brand in Togo.
This project processes fresh tomatoes into tomato paste and tomato sauce in tin cans. The line handles the full process in one flow. It covers washing, sorting, crushing, preheating, pulping, concentration, blending, filling, sterilization, cooling, drying, coding, and packing.
• Customer: ABAYOCO
• Country: Togo
• Project type: Tomato Paste & Tomato Sauce Production Line
• Capacity: 1000 kg/h
• Raw material: fresh tomatoes
• Finished products: tomato paste and tomato sauce
• Packaging: tin cans
• Storage: ambient storage
• Shelf life: 1 year under proper conditions
The line processes fresh tomatoes.
First, workers wash the tomatoes. Then they sort them. Good tomatoes move to the next step. Poor tomatoes are removed.
This helps keep the product quality stable.
The line produces:
• Tomato paste in tin cans
• Tomato sauce in tin cans
These products can be stored and sold at room temperature. Good can sealing is important for safe storage.
The line follows these steps:
1. Tomato washing
2. Tomato sorting
3. Hammer crushing
4. Preheating
5. Pulping and refining
6. Evaporation and concentration
7. Blending
8. Can filling and seaming
9. Tunnel sterilization and cooling
10. Drying
11. Coding
12. Packing
This process turns fresh tomatoes into finished canned products.
Fresh Tomato Washing System
This system washes the tomatoes before processing. It removes dirt and other surface material.
Clean tomatoes help protect the equipment. They also help improve product quality.
Sorting System
After washing, the tomatoes go to the sorting section. Workers remove bad fruit here.
This step helps keep the raw material more uniform.
Tomato Hammer Crusher
The hammer crusher breaks the tomatoes into small pieces.
This makes the next steps easier and more stable.
Preheater
The preheater warms the product before pulping.
This helps the tomato material move better through the line.
Double-Stage Pulper and Refiner
This section separates pulp from seeds, peel, and rough solids.
The two-stage design helps improve pulp quality. It also helps make the product smoother.
Forced External Circulation Evaporator
This section removes water from the tomato pulp.
As water goes down, solids go up. This turns tomato pulp into tomato paste.
Blending System
After concentration, the product enters the blending system.
Here, the plant can adjust the formula. This helps the customer make different tomato paste and tomato sauce products.
Tin Can Filling and Seaming System
The line fills the product into tin cans. Then it seals the cans.
Good filling and sealing are very important. They affect product safety and shelf life.
Tunnel Spray Sterilization and Cooling System
After sealing, the cans pass through a tunnel system.
This section heats and cools the cans in a controlled way. It helps improve product safety and storage stability.
Blow Drying System
After cooling, the cans are wet. The drying system removes surface water.
Dry cans are easier to code and pack.
Coding Machine and Packing Platform
At the end of the line, the cans receive codes. Then workers or equipment pack them for shipment.
This makes storage and transport easier.
Tomato paste and tomato sauce are similar, but they are not the same.
Tomato paste needs a higher solids level. Tomato sauce often needs more blending after concentration.
This line supports both products in one factory. That gives the customer more flexibility.
The final products can be stored at room temperature. Under proper conditions, the shelf life is 1 year.
Tin cans are a practical package for tomato products. They are strong. They are easy to move. They are also widely used in the market.
This line gives ABAYOCO a complete tomato processing solution.
It helps the customer:
• process fresh tomatoes in one line
• make tomato paste and tomato sauce
• fill products into tin cans
• improve factory flow
• support room-temperature sales and storage
This is a practical line for stable daily production.
Post time: Mar-13-2021
