Juya Fresh Chili zuwa miya-Shirye-shiryen Kasuwa tare da Matsakaicin inganci
TheEasyReal Chili Sauce Production Lineyana ba da cikakken bayani don sarrafa nau'ikan chili daban-daban, gami da ja, kore, rawaya, idon tsuntsu, jalapeño, da habanero. Tsarin yana sarrafa fatalwowi masu tauri, iri, da sifofin fiber tare da madaidaicin niƙa da dafa abinci mai zafi. Hakanan yana ba da iko mai ƙarfi akan rubutu, matakin zafi, da amincin ƙananan ƙwayoyin cuta.
Wannan layin ya hada da:
● Na'urar wanki mai busa iska + buroshi don tsabtace tsabta
● Destemmer da cire iri don tsaftace danyen kwasfa
● Injin guduma ko injin niƙa don rage girman barbashi
● Jaket ɗin girki ko girki mai ci gaba don haɓaka dandano
● Tube-in-tube ko faranti sterilizer don tabbatar da kwanciyar hankali
● Cikewa ta atomatik da injin capping don kwalabe, kwalba, ko jaka
Muna gina layin a cikin sassa na zamani don dacewa da bukatun iya aiki daban-daban - farawa daga 500 kg / h har zuwa ton 10 / h. Kayan sun cika ka'idojin abinci (SUS304/SUS316L), tare da goge dukkan bututun mai da shirye-shiryen CIP. Haɗe tare da tsarin sarrafa wayo, masu amfani za su iya saka idanu zafin jiki, ƙimar kwarara, da cika daidaito a ainihin lokacin.
Ƙwarewar EasyReal ta duniya game da sarrafa miya tana taimaka mana isar da injuna waɗanda suka dace da girke-girke na gauraya chili da abubuwan da ake so na yanki, ko don miya mai tsami irin na Asiya, irin salsa roja na Mexican, ko miya mai zafi irin na Louisiana.
Daga Heat-Style Heat zuwa kwalabe-Shirye-shiryen fitarwa
Tsarin sarrafa miya na EasyReal yana da kyau ga kasuwanni daban-daban da abubuwan ƙira:
1. Kamfanonin Condiment da Sauce
Masu kera barkono mai kwalabe, barkono purée, sambal, da sriracha suna amfani da layinmu don sarrafa zafi, acidity, da rubutu don inganci mai maimaitawa.
2. Shirye-shiryen Ci da Kamfanonin Shirye-shiryen Abinci
Yi amfani da layin don yin sansanonin daɗin ɗanɗanon chili don noodles, stews, fakitin abinci nan take, da tsoma miya.
3. Masu fitar da abinci na kabilanci
Masu kera gochujang na Koriya, manna chili na Thai, ko salsa na Mexica suna amfana daga sassauƙan kayan aikin mu da zaɓuɓɓukan marufi (kwalaben gilashi, sachets, ko jakunkuna masu zube).
4. Abincin Co-Packers da OEM Brands
Kuna buƙatar sarrafa nau'in chili daban-daban akan layi ɗaya? CIP ɗin mu mai sauri, daidaitattun kawunan niƙa, da zaɓuɓɓukan tukunyar dafa abinci da yawa suna sa sauyawa tsakanin girke-girke cikin sauƙi.
5. Ƙaramar Alamar Yanki na Ƙaddamarwa
Daga batches masu fasaha zuwa mafi girma na ci gaba mai ci gaba, muna ba da mafita mai daidaitawa tare da hanyoyin haɓaka masu araha.
Ko kuna samun busasshen chili, sabo da barkono, ko dusar ƙanƙara, EasyReal ta tsara matakan jiyya don kare mahaɗin dandano, rage ragowar fata, da tabbatar da riƙewar capsaicin.
Fitar da Match, Nau'in Samfur, da Marufi zuwa Saita Dama
Lokacin zabar layin miya na chili, la'akari da waɗannan abubuwan:
1. Yawan fitarwa
● 500-1000 kg/h: Mafi dacewa don tafiyar da matukin jirgi ko alamar yanki
1-3 ton/h: Ya dace da masu samar da kayan abinci na matsakaici
● 5-10 ton / h: An tsara shi don manyan masana'antu tare da buƙatun fitarwa mai girma
2. Ƙarshen Nau'in Samfur
●Chili manna / crushed chili: M niƙa, kadan dafa abinci, cike zafi ko aseptically
●Zafi mai laushi: Nika mai kyau, tace puree, nau'in emulsified
●Cikakken miya: Yana buƙatar ƙarin tankuna da kulawa na tushen lokaci don tsufa
●Green chili miya: Yana buƙatar zafi mai laushi, matakan anti-oxidative, da kiyaye launi
●Multi-dandano blends: Yana goyan bayan tafarnuwa, vinegar, sugar, man dosing don tsarin yanki
3. Tsarin Marufi
●Gilashin gilashi / kwalabe na PET: Yana buƙatar mai kurkura kwalba, cika zafi, capping
●Sachets / jaka: Yana buƙatar filar jaka + tashar rufewa
●Drum ko jakar-cikin-akwatin: Dace da girma chili mash ajiya
Injiniyoyin mu na iya ba da shawarar shimfidu dangane da ɗanƙoƙin girke-girke, zafin haifuwa, da saurin marufi. Muna ba da duka Semi-atomatik da cikakken saitin atomatik.
Daga Fresh Chili zuwa Kwalba Mai Rufe - Mataki-mataki Tsari
Anan ga yanayin samarwa na yau da kullun don miya mai zafi:
1.Karbar Danyen Chili
Rarraba ta nau'in (sabo, daskararre, dusar ƙanƙara)
2.Wanka & Tsaftacewa
Mai hura iska + kumfa mai wanki → goge goge
3.Destemming & De-seeding
Rarrabe stalks da tsaba (idan an buƙata)
4.Murkushewa / Niƙa
Niƙa guduma na chili ko injin niƙa don rage barbashi
5.Dafa abinci & Emulsifying
Kettle cooker ko ci gaba da dumama mahaɗin don dandano, sarrafa launi
6.Ƙara Sinadaran
Tafarnuwa, gishiri, sukari, mai, vinegar, da dai sauransu.
7.Homogenization / Refining
Na zaɓi, don miya mai laushi
8.Haifuwa
Tube-in-tube ko farantin sterilizer a 95-121 ° C
9.Cika & Capping
Cika mai zafi ko cikawar aseptic don kwalba, kwalabe, jaka
10.Sanyaya & Lakabi
Ramin sanyaya → lakabi → marufi
Ana iya daidaita wannan kwararar bisa tushen tushen chili da tsarin samfur.
Ingantattun Injinan Amintattun Injinan Gina don Gudun Aiki na yaji
Kowane inji a cikin layi yana taka muhimmiyar rawa. Ga mahimman bayanai:
Injin Wanki da Rarraba Chili
Wannan tsarin yana amfani da shiwankin kumfa + masu busa iska + goge baki mai laushidon cire ƙasa, ƙura, da ragowar magungunan kashe qwari. Gudun iskar yana hana fatun chili masu laushi daga kumbura. Tsarin ya haɗa da gado mai karkata don magudanar ruwa da ambaliya don mai tushe mai iyo. Idan aka kwatanta da wanke hannu, yana rage aiki kuma yana inganta tsafta.
Chili Destemmer & Mai raba iri
An gina shi da igiyoyin rotary da ganguna masu rarrafe, wannan rukunin yana cire ciyawar da manyan tsaba daga chili sabo ko datti. Yana daidaita saurin da ya dace da nau'in chili (misali, kauri na Mexica chili vs. slim bird's eye). Bakin karfe zane yana tabbatar da amincin hulɗar abinci da tsaftacewa mai sauƙi. Wannan mataki yana da mahimmanci don miya mai santsi.
Chili Hammer Crusher / Colloid grinder
Chili crusher yana da fasalin ahammerhead mai saurin gududomin m nika. Don mafi kyawun rubutu, dakoloid niƙayana amfani da ratar rotor-stator don emulsify barbashi. Gudun rotor ya kai har zuwa 2800 rpm. Mai niƙa yana goyan bayan daidaita tazara mara mataki, yana sauƙaƙa sauyawa tsakanin chunky da laushin miya.
Kettle Dafa Jaket / Mai Ci Gaban Dafa
Kettle da aka yi amfani da shitururi ko lantarki dumamadon jinkirin dafa abinci da jiko na dandano. Yana goyan bayan tashin hankali da sarrafa zafin jiki. Don manyan layukan fitarwa, muna ba da aci gaba da dunƙule-nau'in ko bututu dumama dafa abinci, wanda ke haɓaka kayan aiki yayin kiyaye daidaito. Dafa abinci yana taimakawa karya bangon tantanin halitta da haɓaka ƙamshin chili.
Tube-in-Tube Sterilizer
Mutube-in-tube sterilizerya shafiMai musayar zafi kai tsaye:Yi amfani da ruwan zafi don musanya zafi tare da samfurin zuwakauce wa dumama tururi kai tsayena samfurin kuma yana tabbatar da mafi girman kariyar abubuwan dandano ba tare da gurɓata ko gurɓataccen samfur ba kuma ba da miya barkono a 95-121 ° C. Yana tabbatar da amincin ƙananan ƙwayoyin cuta ba tare da ƙone samfurin ba. Naúrar ta haɗa da bututu mai riƙewa, tankin ma'auni, da sarrafa matsi na baya ta atomatik. Idan aka kwatanta da allurar tururi, yana kare dandano da launi mafi kyau.
Cikowar Chili Sauce & Injin Capping
Muna bayarwapiston fillers don lokacin farin ciki pasteskumanauyi ko injin cika zafi don miya mai santsi. Matsayin kwalbar / tulu, alluran nitrogen (na zaɓi), da shugabannin cike da sauri suna tabbatar da ingantaccen marufi. Haɗaɗɗen tashar tawul ɗin tana ɗaukar madafunan murɗa ko kifaye. Motsi mai motsi na Servo yana haɓaka daidaito da sauri.
Tsari Duk wani nau'in Chili - Daga Idon Tsuntsaye zuwa barkono mai kararrawa
EasyReal's Chili sauce line yana sarrafa nau'ikan chili iri-iri da gauraye. Ko kana amfanisabo barkono, dusar ƙanƙara, kodaskararre danyen kwasfa, injinan suna daidaitawa cikin sauƙi tare da haɓakawa na zamani. Destemmer da grinder suna karɓar duka ƙanana da manyan kwas ɗin barkono, gami da:
●Jan barkono(misali, cayenne, serrano)
●Koren chili(misali, jalapeño, Anaheim)
●Tushen chili dusar ƙanƙara
●Yellow chili / barkono barkono
●Bird's eye chili / Thai chili
●Chili mai shan taba ko busasshiyar rana (bayan an sha ruwa)
MuNika raka'a goyi bayan lafiya da m laushi, daga salsa irin na Mexica mai chunky zuwa miya mai zafi na Louisiana. Hakanan zaka iya ƙarawaalbasa, tafarnuwa, vinegar, mai, sugar, sitaci, ko thickenerstsakiyar tsari. Don miya mai yawan danko (misali, manna chili-tafarnuwa), muna samarwavacuum mixers ko biyu-Layer agitatorsdon kauce wa aljihun iska.
Ana iya sauya tsarin fitarwa cikin sauƙi:
● Sauya dagagilashin kwalban zafi miyakuspouted jakar chili mannata hanyar canza injin cikawa.
Yi amfani da nau'ikan haifuwa daban-daban (tube-in-tube ko tubular) dangane da danko da riƙon zafin jiki.
● TsariMulti-dandano blends(sweet chili sauce, sambal, ko mai yaji irin na Sichuan) tare da takamaiman tankunan girke-girke.
Ko kuna gudanar da batches na yanayi ko samarwa na shekara-shekara, layin yana ba da saurin canji mai girma da ajiyar ƙwaƙwalwar girke-girke a cikin tsarin PLC.
Dubi Duk Motsin Chili - Waƙa, Sarrafa, da Daidaita
EasyReal yana ba da layin miya na chili tare da aJamus SiemensPLC + HMI tsarin sarrafawadon ainihin-lokaci ganuwa tsari. Kuna samun fitattun allon sarrafawa tare da ƙararrawa, masu lanƙwasa, da saitunan sigina waɗanda aka keɓance don kowane tsari.
Mabuɗin fasali:
●Canjin girke-girke na taɓawa ɗaya: Saitunan ajiya don kowane cakuda barkono (zazzabi, ƙimar kwarara, kewayon danko)
●Zazzabi da matsa lambaBibiyar haifuwa da bayanan dafa abinci don tabbatar da bin HACCP
●Na'urori masu auna matakin atomatik: Kula da tankunan abinci don guje wa ambaliya ko bushewar gudu
●Bincike mai nisa: Sami tallafi daga injiniyoyin EasyReal ta hanyar haɗin Ethernet
●CIP (Clean-in-Place) iko: Saita zagayowar tsaftacewa don bututu, tankuna, da masu cikawa
Tsarin yana sauƙaƙe horo, yana rage kurakurai, kuma yana inganta daidaito. Kuna iya saita ƙarar cikawa, ƙidayar kwalabe, da lokacin dafa abinci a cikin ƴan famfo. Don matsakaita da manyan layukan, muna samar da tsarin allo da yawa don saka idanu akan dafa abinci, haifuwa, da wuraren cikawa daban.
Ta amfaniKamfanoni kamar Siemens, Schneider, da Omron, EasyReal yana tabbatar da ingantaccen aiki da wadatar kayan kayan abinci na duniya. Hakanan zaka iya haɗawatsarin barcode ko buƙatun rikodin tsaridon samar da traceability.
Bari EasyReal Taimaka muku Kawo Zafin zuwa Kasuwa
Tare da fiye da shekaru 25 na gwaninta a cikin sarrafa 'ya'yan itace da kayan lambu,Shanghai EasyReal Machinery Co., Ltd.yana ba da mafitacin miya na turnkey chili amintattun masana'antu a cikiAsiya, Latin Amurka, Afirka, da Gabashin Turai.
Muna goyon bayan:
● Tsarin tsari na al'ada da tsarin masana'anta
● Gwaje-gwaje-gwaje-gwaje da gwaje-gwajen dabara don dusar ƙanƙara ko ɗanyen kwasfa
● Shigarwa, ƙaddamarwa, da horar da ma'aikatan gida
● Bayan-tallace-tallace kayayyakin gyara da kuma online goyon bayan fasaha
● OEM / ODM haɗin gwiwar don fitar da kayan aiki masu alama
Komai nau'in chili ɗin ku, salon miya, ko maƙasudin marufi, EasyReal na iya saita injunan da suka dace don santsi, yaji, da ingantaccen sakamako.