Chili Sauce Production Line
Tig Fresh Chili rau hauv Kev Ua Lag Luam-Ready Sauce nrog Qhov Ua Tau Zoo Tshaj Plaws
CovEasyReal Chili Sauce Ntau Lawm Kabmuab kev daws teeb meem los daws cov kua txob sib txawv, suav nrog liab, ntsuab, daj, noog lub qhov muag, jalapeño, thiab habanero. Lub kaw lus tswj cov tawv nqaij tawv, cov noob, thiab cov qauv fiber ntau nrog precision sib tsoo thiab ua noj ua haus. Nws kuj tseem muaj kev tswj nruj ntawm kev ntxhib los mos, qib cua sov, thiab kev nyab xeeb microbial.
Cov kab no suav nrog:
● Cua tshuab + txhuam tshuab ntxhua khaub ncaws kom huv si
● Destemmer thiab noob tshem tawm kom huv si raw pods
● Rauj zeb los yog colloid grinder kom txo cov particle loj
● Jacketed boilers los yog tas mus li cookers rau tsw
● Tube-hauv-tube lossis phaj sterilizer kom ruaj khov
● Tsis siv neeg filling thiab capping tshuab rau lub raj mis, hub, lossis hnab
Peb tsim cov kab hauv cov ntu ntu kom haum rau qhov muaj peev xwm sib txawv - pib ntawm 500 kg / h txog 10 tons / h. Cov ntaub ntawv ua tau raws li cov qauv zaub mov (SUS304 / SUS316L), nrog rau tag nrho cov kav dej polished thiab CIP-npaj. Ua ke nrog peb cov kev tswj hwm ntse, cov neeg siv tuaj yeem saib xyuas qhov kub thiab txias, ntws tus nqi, thiab ua tiav qhov tseeb ntawm lub sijhawm.
EasyReal txoj kev paub thoob ntiaj teb hauv kev ua kua ntses pab peb xa cov tshuab uas haum rau koj cov kua txiv hmab txiv ntoo thiab cov kev nyiam hauv cheeb tsam, txawm tias rau Asian-style fermented chili sauce, Mexican-style salsa roja, lossis American Louisiana-style hot sauce.
Los ntawm Txoj Kev-Style Thaum tshav kub kub rau Export-Ready Bottles
EasyReal's chili sauce processing system yog qhov zoo tagnrho rau ntau lub khw thiab cov qauv tsim:
1. Khoom noj khoom haus thiab Sauce Factories
Cov neeg tsim khoom ntawm cov kua txiv hmab txiv ntoo, kua txob purée, sambal, thiab sriracha siv peb cov kab los tswj cov cua sov, acidity, thiab kev ntxhib los mos kom rov ua tau zoo.
2. Npaj-rau-Siv thiab Zaub Mov Prep tuam txhab uas muag
Siv cov kab los ua cov kua txob qab zib rau cov noodles, stews, instant food packs, thiab dipping sauces.
3. Cov neeg xa khoom noj khoom haus
Cov neeg tsim khoom ntawm Kauslim gochujang, Thai chili paste, lossis Mexican salsa tau txais txiaj ntsig los ntawm peb cov khoom siv hloov pauv thiab ntim cov kev xaiv (iav fwj, hnab ntim khoom, lossis hnab ntim khoom).
4. Khoom noj khoom haus Co-Packers thiab OEM Hom
Yuav tsum tau ua cov kua txob sib txawv ntawm tib kab? Peb CIP ceev, kho lub taub hau sib tsoo, thiab ntau qhov kev xaiv ua noj ua haus ua rau kev hloov ntawm cov zaub mov yooj yim.
5. Me me hauv cheeb tsam Brands Scaling Up
Los ntawm cov neeg txawj ntse batch mus rau ib nrab-nruab tso zis ntau dua, peb muab scalable daws nrog pheej yig upgrade paths.
Txawm hais tias koj tab tom nrhiav cov kua txob qhuav, kua txob tshiab, los yog fermented mash, EasyReal tailors cov kauj ruam ua ntej kev kho mob los tiv thaiv tsw tebchaw, txo cov tawv nqaij residues, thiab xyuas kom meej capsaicin siab.
Match Output, Yam khoom, thiab ntim rau txoj cai teeb
Thaum xaiv koj cov kua ntses kab, xav txog cov hauv qab no:
1. Tso zis muaj peev xwm
● 500–1000 kg/h: Zoo tagnrho rau kev tsav tsheb khiav lossis cov npe hauv cheeb tsam
● 1–3 tons / h: Haum rau cov neeg tsim khoom nruab nrab
● 5–10 tons / h: Tsim los rau cov chaw tsim khoom loj nrog cov khoom lag luam xa tawm siab
2. Yam khoom kawg
●Chili paste / crushed chili: Coarse grind, tsawg kawg ua noj, sau kub los yog aseptically
●Smooth kub sauce: Kev sib tsoo zoo, lim dej ntshiab, emulsified kev ntxhib los mos
●Fermented kua txob: Yuav tsum muaj lub tank ntxiv thiab lub sijhawm tswj kev laus
●Ntsuab chili sauce: Xav tau cua sov, tiv thaiv oxidative cov kauj ruam, thiab xim preservation
●Multi-flavor blends: Txhawb qej, vinegar, qab zib, roj dosing rau cov qauv hauv cheeb tsam
3. Ntim hom
●iav fwj / PET fwj: Xav tau lub raj mis rinser, kub filling, capping
●Sachets / hnab: Yuav tsum muaj hnab ntim khoom + sealing chaw nres tsheb
●Nruas los yog hnab-hauv-lub thawv: Haum rau tej chili mash cia
Peb cov kws tshaj lij tuaj yeem pom zoo cov txheej txheem raws li koj daim ntawv qhia viscosity, sterilization kub, thiab ntim ceev. Peb muab ob qho tib si semi-automatic thiab tag nrho tsis siv neeg teeb tsa.
Los ntawm cov kua txob tshiab rau lub raj mis kaw - Cov txheej txheem ib ntus
Ntawm no yog ib qho kev tsim tawm rau cov kua txob kub kua txob:
1.Raw Chili Tau Txais
Xaiv los ntawm hom (tshiab, khov, fermented mash)
2.Ntxuav & Ntxuav
Cua blower + npuas ntxhua khaub ncaws → txhuam ntxhua
3.Destemming & De-seeding
Cais stalks thiab noob (yog tias xav tau)
4.Sib tsoo / sib tsoo
Chili rauj zeb los yog colloid zeb rau particle txo
5.Ua noj & Emulsifying
Kettle cooker los yog cov khoom siv hluav taws xob tas mus li rau qhov tsw, xim tswj
6.Ntxiv Cov Khoom xyaw
Qej, ntsev, suab thaj, roj, vinegar, thiab lwm yam.
7.Homogenization / Refining
Yeem, rau smoother sauces
8.Sterilization
Tube-hauv-tube lossis phaj sterilizer ntawm 95-121 ° C
9.Filling & Capping
Kub filling los yog aseptic filling rau jars, fwj, pouches
10.Txias & Labeling
Qhov txias txias → labeling → ntim
Qhov kev khiav no tuaj yeem hloov kho raws li cov kua txiv hmab txiv ntoo thiab cov khoom lag luam.
Muaj zog, txhim khu kev qha tshuab tsim rau Spicy Workflows
Txhua lub tshuab hauv kab plays lub luag haujlwm tseem ceeb. Nov yog cov ntsiab lus tseem ceeb:
Chili Ntxuav thiab Sorting Machine
Qhov system no sivBubble ntxhua khaub ncaws + cua tshuab cua + txhuam mostshem tawm cov av, plua plav, thiab tshuaj tua kab. Cov cua ntws ua kom cov tawv nqaij ntawm cov kua txob tsis txhob bruising. Cov qauv muaj xws li ib lub txaj inclined rau cov dej ntws tawm thiab dhau mus rau cov stems ntab. Piv nrog rau kev ntxuav tes, nws txo qis kev ua haujlwm thiab txhim kho kev huv.
Chili Destemmer & Seed Separator
Ua nrog cov hniav tig thiab cov nruas perforated, chav tsev no tshem tawm cov stalks thiab cov noob loj los ntawm cov kua txob tshiab los yog fermented. Nws kho ceev kom phim hom kua txob (xws li, thicker Mexican chili vs. slim noog lub qhov muag). Stainless hlau tsim ua kom cov zaub mov tiv thaiv kev nyab xeeb thiab tu yooj yim. Cov kauj ruam no yog qhov tseem ceeb rau cov kua ntses du.
Chili Rauj Crusher / Colloid Grinder
Cov kua txob crusher nta ahigh-speed rotating rauj taub haurau ntxhib sib tsoo. Rau finer kev ntxhib los mos, lubcolloid zebsiv qhov sib txawv rotor-stator los emulsify hais. Lub rotor ceev nce mus txog 2800 rpm. Lub grinder txhawb kev hloov pauv tsis hloov pauv, ua kom yooj yim hloov ntawm chunky thiab smooth sauce textures.
Jacketed Cooking Kettle / Continuous Cooker
Lub kaus mom lub kaus mom sivchav los yog hluav taws xob cua sovrau qeeb ua noj thiab tsw infusion. Nws txhawb kev ntxhov siab thiab tswj qhov kub thiab txias. Rau high-tsim kab, peb muab ibnruam ntsia hlau hom los yog raj cua sov cooker, uas boosts throughput thaum tswj kev sib xws. Ua noj pab ua kom cov phab ntsa ntawm tes thiab txhim khu cov kua txob.
Tube-hauv-Tube Sterilizer
Pebtube-hauv-tube sterilizersivIndirect tshav kub exchanger:Siv dej kub los pauv cov cua sov nrog cov khoom rauzam cov cua sov ncaj qhantawm cov khoom thiab ua kom muaj kev tiv thaiv ntau dua ntawm flavors uas tsis muaj paug los yog cov khoom dilution thiab sterilize cov kua ntses ntawm 95-121 ° C. Nws ua kom muaj kev nyab xeeb microbial yam tsis tau hlawv cov khoom. Chav tsev muaj xws li tuav lub raj, tshuav tank, thiab tsis siv neeg rov qab-siab tswj. Piv nrog rau kev txhaj tshuaj, nws tiv thaiv qhov tsw thiab xim zoo dua.
Chili Sauce Filling & Capping Tshuab
Peb muabpiston fillers rau tuab pastesthiabLub ntiajteb txawj nqus los yog kub-sau tshuab rau cov kua ntses du. Lub raj mis / lub thawv tso rau, kev siv tshuaj nitrogen (yeem), thiab hloov pauv lub taub hau ceev kom muaj txiaj ntsig zoo. Qhov chaw nres tsheb capping kev sib koom ua ke tuav cov twist caps lossis flip-tops. Servo-driven tsab ntawv tsa suab boosts precision thiab ceev.
Txheej txheem txhua yam Chili - Los ntawm noog lub qhov muag mus rau tswb kua txob
EasyReal's chili sauce kab tuav ntau hom kua txob thiab sib tov. Txawm koj sivkua txob tshiab, fermented mash, los yogkhov txiv hmab txiv ntoo, cov tshuab hloov tau yooj yim nrog kev hloov kho modular. Lub destemmer thiab grinder txais ob qho tib si me thiab loj chili pods, suav nrog:
●Liab kua txob(eg, cayenne, serrano)
●Ntsuab kua txob(eg, jalapeño, Anaheim)
●Fermented kua txob
●Yellow chili / tswb peppers
●Noog qhov muag chili / Thai chili
●Smoked los yog sun-dried chili (tom qab rehydration)
Pebsib tsoo units txhawb kev nplua thiab ntxhib textures, los ntawm chunky Mexican-style salsa kom du Louisiana hot sauce. Koj tuaj yeem ntxivdos, qej, vinegar, roj, qab zib, starch, los yog thickenersnruab nrab txheej txheem. Rau high-viscosity sauces (piv txwv li, chili-qej muab tshuaj txhuam), peb muablub tshuab nqus tsev tov khoom los yog ob txheej txheej agitatorskom tsis txhob muaj huab cua hnab ris.
Cov zis tawm tswv yim tuaj yeem hloov tau yooj yim:
● Hloov ntawmiav lub raj mis kub saucerauspouted hnab kua txoblos ntawm kev hloov lub tshuab filling.
● Siv cov qauv ua kom tsis muaj menyuam sib txawv (tube-hauv-tube lossis tubular) nyob ntawm viscosity thiab kub tuav.
● Txheej txheemmulti-flavor blends(sweet chili sauce, sambal, los yog Sichuan-style ntsim roj) nrog rau daim ntawv qhia tshwj xeeb dosing tso tsheb hlau luam.
Txawm hais tias koj khiav cov khoom raws caij nyoog lossis kev tsim khoom txhua xyoo, cov kab muaj kev hloov pauv ceev thiab daim ntawv qhia nco cia hauv PLC system.
Saib Txhua Qiv Tsiv - Taug qab, Tswj, thiab kho
EasyReal equips cov kua ntses kab nrog aLub teb chaws Yelemees SiemensPLC + HMI tswj qhov systemrau cov txheej txheem real-time visibility. Koj tau txais kev tswj xyuas cov ntxaij vab tshaus nrog lub tswb, cov qauv nkhaus, thiab qhov ntsuas qhov ntsuas tau haum rau txhua qhov module.
Cov yam ntxwv tseem ceeb:
●Ib-kov daim ntawv qhia hloov: Khaws qhov chaw rau txhua qhov sib xyaw kua txob (kub, ntws tus nqi, viscosity ntau)
●Kub thiab siab ntsuas: Taug qab ua kom tsis muaj menyuam thiab cov ntaub ntawv ua noj kom ntseeg tau tias HACCP ua raws
●Tsis siv neeg qib sensors: Saib xyuas cov tso tsheb hlau luam kom tsis txhob muaj dej ntws los yog khiav qhuav
●Tej thaj chaw deb diagnostics: Tau txais kev txhawb nqa los ntawm EasyReal's engineers ntawm Ethernet kev twb kev txuas
●CIP (Clean-in-Place) tswj: Teem lub voj voog tu rau cov kav dej, tso tsheb hlau luam, thiab cov muab tub lim
Lub kaw lus ua kom yooj yim rau kev cob qhia, txo qhov yuam kev, thiab txhim kho qhov sib xws. Koj tuaj yeem teem lub ntim ntim, suav lub raj mis, thiab lub sijhawm ua noj hauv ob peb lub kais dej. Rau cov kab nruab nrab thiab loj, peb muab ntau lub tshuab tshuaj ntsuam xyuas ua noj ua haus, ua kom tsis muaj menyuam, thiab ntim cov chaw sib cais.
Los ntawm kev sivCov khoom lag luam zoo li Siemens, Schneider, thiab Omron, EasyReal ua kom ruaj khov kev ua haujlwm thiab cov khoom seem thoob ntiaj teb muaj. Koj tseem tuaj yeem ua kebarcode systems lossis batch recorders printersrau ntau lawm traceability.
Cia EasyReal pab koj nqa lub tshav kub rau kev ua lag luam
Nrog ntau tshaj 25 xyoo ntawm kev paub txog kev ua txiv hmab txiv ntoo thiab zaub,Shanghai EasyReal Machinery Co., Ltd.muaj turnkey chili sauce daws kev ntseeg siab los ntawm factories hauvAsia, Latin America, Africa, thiab Eastern Europe.
Peb txhawb:
● Kev cai txheej txheem layout thiab Hoobkas npaj
● Kev sim ntsuas qhov ntsuas thiab ntsuas cov mis rau cov kua txiv hmab txiv ntoo lossis cov txiv hmab txiv ntoo nyoos
● Kev teeb tsa, commissioning, thiab kev cob qhia neeg ua haujlwm hauv zos
● Cov khoom seem tom qab muag thiab kev txhawb nqa online
● OEM / ODM kev koom tes rau cov khoom lag luam xa tawm
Txawm hais tias koj hom kua txob, ntses style, lossis lub hom phiaj ntim, EasyReal tuaj yeem teeb tsa lub tshuab kom zoo rau cov txiaj ntsig zoo, ntsim, thiab txee ruaj khov.
Cov khoom qeb
