Chili Sauce Production Line
Sinthani Chili Watsopano Kukhala Msuzi Wokonzeka Pamsika Ndi Maximum Efficiency
TheEasyReal Chili Sauce Production Lineimapereka yankho lathunthu lothana ndi mitundu yosiyanasiyana ya chilili, kuphatikiza yofiira, yobiriwira, yachikasu, diso la mbalame, jalapeño, ndi habanero. Dongosololi limayang'anira zikopa zolimba, njere, ndi zida za ulusi ndikugaya mwatsatanetsatane komanso kuphika kotentha. Imaperekanso kuwongolera kolimba pamapangidwe, kuchuluka kwa kutentha, ndi chitetezo cha tizilombo.
Mzerewu uli ndi:
● Makina ochapira mpweya + wochapira kuti azitsuka bwino
● Destemmer ndi chochotsera mbewu poyeretsa makoko aiwisi
● Mphero ya nyundo kapena chopukusira colloid kuchepetsa kukula kwa tinthu
● Mabotolo ophikira a jekete kapena zophikira mosalekeza kuti akulitse kakomedwe kake
● chubu-mu-chubu kapena mbale sterilizer kuonetsetsa kuti alumali bata
● Makina odzaza okha ndi otsekera mabotolo, mitsuko, kapena matumba
Timamanga mzerewo m'magawo ang'onoang'ono kuti ugwirizane ndi zosowa zosiyanasiyana - kuyambira 500 kg / h mpaka matani 10 / h. Zidazi zimakwaniritsa miyezo ya chakudya (SUS304/SUS316L), ndi mapaipi onse opukutidwa komanso okonzeka ku CIP. Kuphatikizidwa ndi dongosolo lathu lowongolera mwanzeru, ogwiritsa ntchito amatha kuyang'anira kutentha, kuthamanga kwa kuthamanga, ndi kudzaza kulondola mu nthawi yeniyeni.
Zomwe EasyReal zakumana nazo padziko lonse lapansi pakukonza msuzi zimatithandiza kubweretsa makina olingana ndi maphikidwe anu a chilli komanso zomwe mumakonda m'madera, kaya ndi msuzi wa chili wofufuma wa ku Asia, salsa roja wa ku Mexico, kapena msuzi wotentha wa ku America Louisiana.
Kuchokera Kutentha kwa Msewu mpaka Mabotolo Okonzeka Kutumiza kunja
EasyReal's chili sauce processing system ndi yabwino pamisika yosiyanasiyana ndi mapangidwe:
1. Condiment ndi Sauce Factories
Opanga phala la chili m'mabotolo, purée ya tsabola, sambal, ndi sriracha amagwiritsa ntchito mzere wathu kuwongolera kutentha, acidity, ndi kapangidwe kake kuti zisabwerezedwe.
2. Makampani Okonzeka Kudya ndi Kukonzekera Chakudya
Gwiritsani ntchito mzerewu kuti mupange zokometsera zokometsera ku chili za Zakudyazi, mphodza, mapaketi anthawi yomweyo chakudya, ndi sosi woviika.
3. Ogulitsa Zakudya Zamitundumitundu
Opanga ku Korea gochujang, Thai chili paste, kapena salsa waku Mexico amapindula ndi kaphatikizidwe kathu kosinthika ndi kaphatikizidwe kathu (mabotolo agalasi, matumba, kapena zikwama za spouted).
4. Food Co-Packers ndi OEM Brands
Mukufuna kukonza mitundu yosiyanasiyana ya chili pamzere womwewo? CIP yathu yachangu, mitu yogaya yosinthika, ndi ma ketulo angapo ophikira zimapangitsa kusinthana pakati pa maphikidwe kukhala kosavuta.
5. Makampani Ang'onoang'ono Achigawo Akukwera
Kuchokera pamagulu amisiri mpaka kutulutsa kokulirapo kosalekeza, timapereka mayankho owopsa okhala ndi njira zokwezeka zotsika mtengo.
Kaya mukutsuka tsabola wouma, tsabola watsopano, kapena phala lofufumitsa, EasyReal imathandizira njira zochizira kale kuti muteteze mafuta onunkhira, kuchepetsa zotsalira zapakhungu, ndikuonetsetsa kuti capsaicin imasungidwa bwino.
Match Output, Type Product, and Packaging to the Right Setup
Posankha mzere wa msuzi wa chili, ganizirani izi:
1. Mphamvu Zotulutsa
● 500–1000 kg/h: Zabwino kwa oyendetsa ndege kapena mtundu wachigawo
● 1–3 matani / h: Imagwirizana ndi opanga zokometsera zapakatikati
● 5-10 matani / h: Zopangidwira mafakitale akuluakulu omwe ali ndi zofunikira zambiri zotumiza kunja
2. Mapeto a Mtundu wa Mankhwala
●Chili paste / crushed chili: Pogaya coarse, kuphika kochepa, kudzazidwa kotentha kapena kuseptically
●Msuzi wosalala wotentha: Kupera bwino, puree wosefera, kapangidwe ka emulsified
●Msuzi wa chili chotupitsa: Imafunikira matanki owonjezera komanso kuwongolera kotengera nthawi yokalamba
●Green chili sauce: Imafunika kutentha pang'ono, masitepe odana ndi okosijeni, komanso kuteteza mtundu
●Multi-flavour blends: Imathandiza adyo, viniga, shuga, mafuta dosing kwa zigawo zigawo
3. Kuyika Format
●Mabotolo agalasi / mabotolo a PET: Imafunika chotsukira botolo, kudzaza kotentha, kutsekereza
●Zikwama / matumba: Pamafunika pouch filler + malo osindikizira
●Drum kapena thumba mubokosi: Yoyenera kusungirako phala lalikulu la chili
Mainjiniya athu amatha kupangira masanjidwe kutengera kukhuthala kwanu kwa maphikidwe, kutentha kotseketsa, komanso kuthamanga kwa ma phukusi. Timapereka ma semi-automatic komanso makonzedwe athunthu.
Kuchokera ku Chili Watsopano kupita ku Botolo Losindikizidwa - Njira Yapang'onopang'ono
Nayi njira yopangira msuzi wa chili wotentha:
1.Raw Chili Kulandira
Sanjani potengera mtundu (watsopano, wozizira, wothira)
2.Kuchapa & Kuyeretsa
Wowuzira mpweya + wochapira nthibwi → wochapira burashi
3.Kuchepetsa & Kuchotsa mbewu
Olekanitsa mapesi ndi mbewu (ngati pakufunika)
4.Kuphwanya / Kupera
Chili nyundo mphero kapena colloid mphero kuchepetsa tinthu
5.Kuphika & Emulsifying
Kettle cooker kapena chosakanizira chotenthetsera chokometsera, chowongolera utoto
6.Onjezani Zosakaniza
Garlic, mchere, shuga, mafuta, viniga, etc.
7.Homogenization / Kuyeretsa
Zosankha, za sauces zosalala
8.Kutseketsa
Chubu-mu-chubu kapena mbale sterilizer pa 95-121 ° C
9.Kudzaza & Capping
Kudzaza kotentha kapena kuseptic kudzaza mitsuko, mabotolo, matumba
10.Kuziziritsa & Kulemba
Kuziziritsa kwa tunnel → kulemba zilembo → kuyika
Izi otaya akhoza kusinthidwa potengera chili gwero ndi mankhwala mtundu.
Makina Amphamvu, Odalirika Opangira Mayendedwe Azokometsera
Makina aliwonse pamzere amagwira ntchito yofunika kwambiri. Nazi mfundo zazikuluzikulu:
Makina Ochapira ndi Kusankha Chili
Dongosololi limagwiritsa ntchitokutsuka thovu + zowuzira mpweya + maburashi ofewakuchotsa dothi, fumbi, ndi zotsalira za mankhwala. Kuyenda kwa mpweya kumapangitsa kuti zikopa za chilili zisawonongeke. Kapangidwe kameneka kamakhala ndi bedi lopindika lotsekera madzi komanso kusefukira kwa tsinde zoyandama. Poyerekeza ndi kutsuka pamanja, kumachepetsa ntchito ndikuwongolera ukhondo.
Chili Destemmer & Seed Separator
Chomangidwa ndi masamba ozungulira ndi ng'oma zobowoleza, chipangizochi chimachotsa mapesi ndi njere zazikulu ku tsabola watsopano kapena wothira. Imasinthasintha liwiro kuti lifanane ndi mtundu wa chili (mwachitsanzo, chilili wa ku Mexican wokhuthala motsutsana ndi diso la slim bird). Kupanga zitsulo zosapanga dzimbiri kumatsimikizira chitetezo chokhudzana ndi chakudya komanso kuyeretsa kosavuta. Njira iyi ndi yofunika kwambiri pazakudya zosalala.
Chili Hammer Crusher / Colloid Grinder
Chopondaponda chili ndi anyundo yothamanga kwambiri yozungulirakwa coarse akupera. Kwa mawonekedwe abwino, amphero ya colloidamagwiritsa ntchito kusiyana kwa rotor-stator kuti emulsify particles. Kuthamanga kwa rotor kumafika mpaka 2800 rpm. Chopukusira chimathandizira kusintha kopanda malire, kupangitsa kukhala kosavuta kusinthana pakati pa chunky ndi mawonekedwe osalala a msuzi.
Ketulo Yophikira Jaketi / Wophika Wosatha
Botolo lopangidwa ndi jekete limagwiritsa ntchitokutentha kwa nthunzi kapena magetsipophika pang'onopang'ono ndi kulowetsedwa kwa kukoma. Imathandizira mukubwadamuka ndi kuwongolera kutentha. Kwa mizere yotulutsa kwambiri, timapereka amosalekeza wononga-mtundu kapena chubu Kutenthetsa cooker, zomwe zimathandizira kupititsa patsogolo ndikusunga kusasinthika. Kuphika kumathandiza kuswa makoma a cell ndikuwonjezera kununkhira kwa chili.
Tube-in-Tube Sterilizer
Zathuchubu-mu-chubu sterilizerimagwira ntchitoChowotcha chosalunjika:Gwiritsani ntchito madzi otentha kusinthanitsa kutentha ndi mankhwalapewani kutentha kwa nthunzi mwachindunjiamateteza zokometsera zokometsera popanda kuipitsidwa kapena kusungunuka kwazinthu ndikutenthetsa msuzi wa chili pa 95-121°C. Zimatsimikizira chitetezo cha tizilombo popanda kuwotcha mankhwala. Chigawochi chimaphatikizapo chubu chogwirizira, tanki yokwanira, ndi automatic back-pressure control. Poyerekeza ndi jekeseni wa nthunzi, imateteza kukoma ndi mtundu bwino.
Chili Sauce Filling & Capping Machine
Timaperekapiston fillers kwa phala wandiweyanindimphamvu yokoka kapena makina odzaza otentha a sosi wosalala. Kuyika kwa botolo/mtsuko, madontho a nayitrogeni (posankha), ndi mitu yodzaza msanga imatsimikizira kulongedza bwino. The Integrated capping station imagwira ma twist caps kapena flip-tops. Kuyenda koyendetsedwa ndi Servo kumawonjezera kulondola komanso kuthamanga.
Pangani Chili Chilichonse - Kuyambira Diso la Mbalame kupita ku Bell Tsabola
Mzere wa msuzi wa chili wa EasyReal umagwira mitundu yambiri ya chili ndi zosakaniza. Kaya mukugwiritsa ntchitofresh chili, phala lofufumitsa, kapenamazira yaiwisi makoko, makina amasinthasintha mosavuta ndi kukweza modular. Destemmer ndi chopukusira amavomereza zonse zazing'ono ndi zazikulu za chili, kuphatikiza:
●Red chili(mwachitsanzo, cayenne, serrano)
●Green chili(mwachitsanzo, jalapeno, Anaheim)
●Chili chofufumitsa phala
●Tsabola wachikasu / belu
●Bird's eye chili / Thai chili
●Chili chosuta kapena chowumitsidwa ndi dzuwa (pambuyo pobwezeretsa madzi m'thupi)
Zathumayunitsi akupera amathandizira mawonekedwe abwino komanso olimba, kuchokera ku salsa yamtundu wa Mexico kupita ku msuzi wotentha wa Louisiana. Mukhozanso kuwonjezeraanyezi, adyo, viniga, mafuta, shuga, wowuma, kapena thickenersm'kati mwa ndondomeko. Kwa ma sosi owoneka bwino kwambiri (mwachitsanzo, phala la adyo), timaperekavacuum mixers kapena awiri wosanjikiza agitatorskupewa matumba a mpweya.
Linanena bungwe akamagwiritsa akhoza kusintha mosavuta:
● Chotsanigalasi botolo otentha msuzikuspouted pouch chili pasteposintha makina odzaza.
● Gwiritsani ntchito ma modules osiyana siyana (chubu-mu-chubu kapena tubular) kutengera kukhuthala komanso kutentha kwa kutentha.
● Njiramultiflavour blends(msuzi wotsekemera wa chili, sambal, kapena mafuta okometsera amtundu wa Sichuan) wokhala ndi matanki opangira maphikidwe enaake.
Kaya mumayendetsa magulu am'nyengo kapena kupanga chaka chonse, mzerewu umapereka liwiro losinthika kwambiri komanso kusungirako kukumbukira maphikidwe mu dongosolo la PLC.
Onani Kusuntha Kulikonse kwa Chili - Tsatani, Kuwongolera, ndi Kusintha
EasyReal imakonzekeretsa mzere wa msuzi wa chili ndi aGermany SiemensPLC + HMI control systemkwa mawonekedwe a nthawi yeniyeni. Mumapeza zowonera zowoneka bwino zokhala ndi ma alarm, ma curve amayendedwe, ndi zoikidwiratu zomwe zimapangidwira gawo lililonse.
Zofunika Kwambiri:
●One-touch recipe switch: Sungani zokonda pamtundu uliwonse wa chili (kutentha, kuthamanga, kukhuthala)
●Kutentha ndi kuthamanga mitengo: Tsatirani zoletsa komanso zophika kuti muwonetsetse kuti HACCP ikutsatiridwa
●Zodziwikiratu mlingo masensa: Yang'anirani matanki odyetsa kuti mupewe kusefukira kapena kuuma
●Matenda akutali: Pezani thandizo kuchokera kwa mainjiniya a EasyReal kudzera pa intaneti ya Ethernet
●Ulamuliro wa CIP (Woyera-mu-Malo).: Khazikitsani mikombero yoyeretsera mapaipi, akasinja, ndi zodzaza
Dongosololi limathandizira kuphunzitsa, kumachepetsa zolakwika, ndikuwongolera kusasinthika. Mutha kukhazikitsa voliyumu yodzaza, kuchuluka kwa mabotolo, ndi nthawi yophika pamapope angapo. Kwa mizere yapakatikati ndi yayikulu, timapereka makina owonera zambiri kuti aziwunika kuphika, kutsekereza, ndi kudzaza madera padera.
Pogwiritsa ntchitozopangidwa monga Siemens, Schneider, ndi Omron, EasyReal imatsimikizira kugwira ntchito mokhazikika komanso kupezeka kwa zida zapadziko lonse lapansi. Mukhozanso kuphatikizamakina a barcode kapena makina osindikizira a batchkwa traceability kupanga.
Lolani EasyReal Ikuthandizani Kubweretsa Kutentha Pamsika
Ndili ndi zaka zopitilira 25 zakukonza zipatso ndi masamba,Malingaliro a kampani Shanghai EasyReal Machinery Co., Ltd.amapereka turnkey chili sauce mayankho odalirika ndi mafakitale muAsia, Latin America, Africa, ndi Eastern Europe.
Timathandizira:
● Makonzedwe a ndondomeko ndi ndondomeko ya fakitale
● Kuyeza muyeso wa labu ndi kuyesa phala la chilili kapena poto zaiwisi
● Kuyika, kutumiza, ndi maphunziro oyendetsa ntchito m'deralo
● Zida zosinthira pambuyo pogulitsa ndi chithandizo chaukadaulo pa intaneti
● Mgwirizano wa OEM/ODM pazogulitsa zida zodziwika bwino
Ziribe kanthu mtundu wanu wa chili, kalembedwe ka msuzi, kapena cholinga chakuyika, EasyReal imatha kukonza makina oyenera kuti akhale ndi zotsatira zosalala, zokometsera, komanso zokhazikika.
Magulu azinthu
