Chipatso Processing Line

Kufotokozera Kwachidule:

EasyReal's Fruit Pulp and Puree Processing Line idapangidwa kuti izipanga mafakitale azipatso zachilengedwe kapena zokhazikika za zipatso ndi masamba. Kuchokera pakukonzekera zakuthupi mpaka kuyenga, pasteurization, ndi kudzazidwa kwa aseptic, mzerewu umapereka njira yodzichitira yokha komanso yaukhondo yabwino kwa madzi, smoothie, puree, ndi opanga zakudya za ana.

Titumizireni imelo

Tsatanetsatane wa Zamalonda

Tchati Choyenda

Kodi Mzere Wokonza Zipatso Ndi Chiyani?

A mzere wokonza zipatsoNdi dongosolo lathunthu la mafakitale opangidwa kuti azitha kusintha zipatso zatsopano kukhala zinthu zowonjezeredwa ngati timadziti, purees, pastes, concentrate, jams, kapena zakumwa zokonzeka kumwa. Mizere iyi imaphatikiza njira zingapo - monga kutsuka, kuphwanya, kupukuta, kutsekereza, ndi kudzaza kwa aseptic - mukuyenda kosalekeza komwe kumakwaniritsa miyezo yachitetezo chazamalonda.

Mizere yopangira zipatso imagwiritsidwa ntchito kwambiri m'mafakitole a juwisi, m'malo opangira zakudya, malo ogulitsa zipatso, ndi mabungwe azaulimi. Amathandizira kukulitsa mtengo wachuma wa zipatso zanyengo, kuchepetsa kutayika pambuyo pa kukolola, ndikupangitsa kuti pakhale kukhazikika kokulirapo chaka chonse.

EasyReal imapanga mizere yopangira zipatso yomwe imatha kusintha makonda malinga ndi mtundu wa zipatso, chomaliza, komanso mphamvu yomwe mukufuna—kuyambira pa 500 kg/h mpaka matani 20 paola.

Zipatso Zogwiritsidwa Ntchito & Zomaliza Zomaliza

Mizere yokonza zipatso ya EasyReal idapangidwa kuti izigwira ntchito zosiyanasiyana za zipatso zatsopano, kuchokera kumitundu yotentha ndi yotentha mpaka ku mbewu zamadera otentha. Makina athu amatha kupanga zipatso zofewa ndi zipatso zolimba, zomwe zimapereka kusinthasintha kwa magwiridwe antchito anyengo ndi kupanga zinthu zambiri.

Zipatso Zomwe Zimapangidwa Nthawi zambiri Zimaphatikizapo:

Zipatso Zotentha: Mango, Chinanazi, nthochi, Papaya, Guava, Passion Fruit
Zipatso Zozizira: Apple, Peyala, Mphesa, Makangaza, Pichesi
Zipatso za Citrus: Orange, mandimu, mandimu
Ena: Tomato (mwaukadaulo chipatso), Mavwende, Chivwende, Strawberry

Zomaliza Zomwe Mungapange:

Madzi(oyera kapena mitambo)
Zipatso Puree / Zamkati
Zipatso Phala / Concentrate(mwachitsanzo, mango concentrate, tomato phala)
Kupanikizana & Zipatso Kufalikira
Zakumwa za RTD (Zomwe Zakonzeka Kumwa).
Baby Food Bases
Ma syrups kapena Sauce

Kaya cholinga chanu ndikutumikira msika wapakhomo kapena kutumiza kunja kwa ogula ochokera kumayiko ena, mizere yathu imathandizira kupanga ukhondo, kukhazikika, komanso kuwopsa kwa zinthu zopangidwa ndi zipatso m'njira zosiyanasiyana komanso zosankha zamapaketi.

Product Showcase (Lumikizanani nafe kuti mumve zambiri)

UHT Sterilizer ndi makina odzaza aseptic

Standard Processing Flow

Mzere wanthawi zonse wokonza zipatso umasintha zipatso zosaphika kukhala zomalizidwa kudzera m'machitidwe ochita kupanga komanso aukhondo. Mayendedwe ake enieni amatha kusiyanasiyana kutengera mtundu wa zipatso ndi zomwe mukufuna, koma nthawi zambiri zimakhala ndi magawo otsatirawa:

Kulandila Zipatso Zaiwisi
Zipatso zatsopano zimatsitsidwa, kuyezedwa, ndikusungidwa kwakanthawi. Gawoli lingaphatikizepo kuyang'ana koyamba ndi kulekanitsidwa ndi mtundu kapena mtundu.
Kusanja & Kuchapa
Zopangira zogwedera ndi zochapira thovu zimachotsa zonyansa, zinyalala, ndi zipatso zowonongeka, kuwonetsetsa kuti zida zoyera ndi zoyenerera zokha zimalowa.
Kuphwanya & Kugwetsa / Juicing
Kutengera zomwe zatha, zipatso zimaphwanyidwa ndikuphwanyidwa kuti zipange puree / zamkati, kapena kufinyidwa ndikulekanitsidwa kuti apange madzi.
Preheating & enzyme Inactivation
Ma preheaters amakweza kutentha kuti aletse ma enzyme omwe angayambitse kusinthika kapena kuwonongeka, ndikukonzekera mankhwalawo kuti asatseke kapena kuyika.
Vacuum Evaporation (Mwasankha)
Kwa phala lokhazikika kapena zinthu za Brix, filimu yogwa kapena ma evaporator okakamiza amagwiritsidwa ntchito kuchotsa madzi ochulukirapo pansi pa vacuum.
UHT Sterilization
Ma chubu kapena chubu-mu-chubu amatenthetsa malonda mpaka 85-125 ° C kapena kupitilira apo, kuwonetsetsa chitetezo cha tizilombo popanda kunyozetsa.
Kudzaza kwa Aseptic
Chosabalacho chimadzazidwa m'matumba a aseptic (1L-220L) pogwiritsa ntchito zodzaza mitu iwiri kapena mutu umodzi, kukhala ndi alumali wautali popanda zoteteza.
CIP Kuyeretsa System
Makina odziyimira pawokha a CIP (Clean-in-Place) amatsuka mkati mwa mapaipi, akasinja, ndi zida pakati pa magulu opanga.

Zida Zofunikira mu Mzere Wokonza Zipatso

EasyReal imapereka zida zonse zogwira ntchito kwambiri zomwe zimapangidwira gawo lililonse la kukonza zipatso. Kusankhidwa kwa makina kumatha kusinthidwa malinga ndi mtundu wa zipatso, kukhuthala kwazinthu, komanso kugwiritsa ntchito komaliza.

Zida Zofananira Zazikulu Zimaphatikizapo:

Elevator & Feeding Hopper
Zimangokweza zipatso zosaphika mpaka pamzere wokonza, kuonetsetsa kuti zinthu zikuyenda mosalekeza komanso zaukhondo.
Makina Ochapira
Makina ochapira makutu, ochapira maburashi, ndi zotsukira zopopera amatsuka zipatso bwino komanso modekha.
Kusankha Roller / Conveyor
Imathandiza pamanja kapena basi kuchotsa zinthu zowonongeka, zowola, kapena zakunja musanakonze.
Hammer Crusher / Zipatso Crusher
Amathyola zipatso zazikulu ngati mango kapena chinanazi kukhala tizigawo ting'onoting'ono, tokonzekera kukwapula kapena juicing.
Pulping Machine / Refiner / Juice Extractor
Amalekanitsa zamkati pakhungu ndi njere, kupanga puree wosalala kapena madzi oyera ngati pakufunika.
Preheater
Imasokoneza ma enzymes ndikukonzekeretsa mankhwala kuti asatseke kapena kusokoneza.
Evaporator (Kanema Wogwa / Kuzungulira Kokakamiza)
Imayika madzi kapena puree pansi pa vacuum kuti ikwaniritse milingo yomwe mukufuna ya Brix ya phala kapena mokhazikika.
UHT Sterilizer (Tubular / Tube-in-Tube)
Imatenthetsa mankhwalawa mwachangu mpaka 85-125 ° C (kapena kupitilira apo), kuonetsetsa chitetezo cha tizilombo.
Makina Odzazitsa Chikwama cha Aseptic
Makina odzaza osabala amatumba a 5L mpaka 220L, omwe amapezeka mumutu umodzi kapena mitu iwiri.
CIP System (Yoyera-mu-Malo)
Makina okhazikika oyeretsa mkati mwa akasinja, mapaipi, ndi zosinthira kutentha pakati pa magulu.

Zida zonse zimamangidwa ndi chitsulo chosapanga dzimbiri cha chakudya ndipo zimagwirizana ndi ukhondo wapadziko lonse lapansi. Mapangidwe a modular amatsimikizira kuphatikiza kosavuta, kukulitsa, ndi kukonza.

Smart Automation & Design Yoyera

Mzere uliwonse wokonza zipatso wa EasyReal uli ndi acentralized PLC + HMI control system, kuwonetsetsa kuti kupanga kosalala, kotetezeka, komanso kosinthika. Ogwiritsa ntchito amatha kuyang'anira kutentha, kuthamanga, kutsekereza magawo, ndi kudzaza munthawi yeniyeni pogwiritsa ntchito mawonekedwe owoneka bwino.

Dongosolo lathu limathandizira:

Kasamalidwe ka maphikidwekwa zipatso zambiri kapena ma formulations
Kusintha kwamagetsipakati pa mitundu yazinthu yokhala ndi nthawi yochepa
Alamu yanthawi yeniyeni ndikudula zolakwika
Kuzindikira kwakutali ndikukweza thandizokudzera pa intaneti

Kuchokera pamawonekedwe apangidwe, zida zonse zogwirira ntchito zimamangidwa ndiSUS 304 kapena SUS 316L chitsulo chosapanga dzimbiri, mawonekedweCIP-okonzeka machubu, ukhondo welds, zisindikizo za chakudya,ndizopindikakwa ngalande zogwira mtima komanso kuyeretsa kosavuta. Makabati amagetsi ndi owongolera amasindikizidwa ku IP65 muyezo kuti agwire ntchito modalirika m'malo achinyezi.

Ndi EasyReal, chomera chanu sichimangopanga-komansokafukufuku-okonzekaZofunikira za HACCP, FDA, ISO, ndi CE certification.

Kodi Ndingathe Kukonza Zipatso Zambiri Pamzere Umodzi?

Inde. Mizere yopangira zipatso ya EasyReal idapangidwa ndikusinthasintha kwazinthu zambiri, zomwe zimathandiza alimi kunyamula zipatso zosiyanasiyana—monga mango, maapulo, magwava, chinanazi, kapena phwetekere—pa mzere womwewo popanda kusintha kwenikweni.

Kuonetsetsa kusinthasintha uku, njira yathu yoletsa kubereka imathandiziraUHT (Kutentha Kwambiri Kwambiri), HTST (Nthawi Yaifupi Yotentha Kwambiri),ndiPasteurizationmodes. Izi zimakupatsani mwayi wosinthira bwino chithandizo chamafuta molingana ndi mtundu wazinthu:

UHTkwa madzi a shelufu yayitali ndi puree muzopaka za aseptic
Zithunzi za HTSTkwa zinthu zosakhwima monga citrus kapena timadziti osakanikirana
Pasteurizationkwa zinthu zoziziritsa kukhosi kapena zinthu zomwe zili ndi chiopsezo chochepa cha tizilombo

Kuphatikizidwa ndi makina oyeretsera mwachangu a CIP ndi kapangidwe kake, EasyReal amachepetsa kusintha kwa nthawi komanso chiwopsezo choyipitsidwa, ndikupangitsa kuti ikhale yabwinontchito zanyengo, opanga zilembo zachinsinsi, kapena mizere yamitundu yosiyanasiyana.

Momwe Mungasankhire Zida Zopangira Zipatso Zoyenera?

Kusankha zida zoyenera zopangira zipatso zimatengera zinthu zingapo—zinthu zanu zopangira, zomwe mukufuna kumapeto, mphamvu zopangira, ndi mtundu wama CD. Kaya mukupanga juwisi, puree, phala, kapena kuphatikiza zonse zitatu, mawonekedwe a zida ayenera kugwirizana ndi zolinga zanu zabizinesi.

Ku EasyReal, timakuthandizani kuyesa:

Mtundu wa zipatso & kapangidwe- Zipatso za ulusi ngati mango zimafuna makina osiyanasiyana kuposa zipatso zamadzi monga citrus
Kukonza chandamale- madzi motsutsana ndi puree vs
Mulingo wotseketsa- Pasteurization, HTST, kapena UHT
Mtundu woyikapo- botolo, thumba, kapena thumba la aseptic
Kulephera kwa malo ndi zofunikira- timapereka zojambula zamakonzedwe ndi mapulani oyika

Timaperekaturnkey zothetserakwa oyambitsa, mafakitale apakati, ndi opanga zazikulu. Kaya mukufunikira chingwe chaching'ono choyendetsa kuyesa mankhwala, kapena mzere wa mafakitale kuti mupange malonda, timasintha makina onse kuti akwaniritse zosowa zanu zenizeni.

Lumikizanani ndi EasyReal lerokuti mupeze mndandanda wa zida zaumwini, malingaliro a masanjidwe, ndi mawu a mzere wanu wokonza zipatso.

Kodi Mwakonzeka Kupanga Mzere Wanu Wokonza Zipatso?

Kuchokera ku zipatso za zipatso zotentha mpaka kumadzi omveka bwino aapulo, EasyReal yathandiza opanga m'maiko opitilira 40 kupanga ndikuyika.ogwira ntchito, aukhondo, komanso okonzeka kutumiza kunjamizere yokonza zipatso.

Kaya mukufunikira chingwe chowongolera chopangira zinthu zatsopano kapena makina opanga mafakitale apamwamba kwambiri, timapereka:

Makonda processing umayendakwa mango, chinanazi, magwava, apulo, phwetekere, ndi zina
Turnkey system designkuphatikiza kutsekereza, kudzaza, ndi CIP
Malangizo oyika & kukhazikitsa SOP
Utumiki wapadziko lonse lapansindi chithandizo chaukadaulo ndi zida zosinthira

Lumikizanani nafe lerokuti mulandire malingaliro anu opangira makina opangira, masanjidwe apansi, ndi kuyerekezera kwandalama. Lolani EasyReal ikuthandizeni kusandutsa zipatso zanu zatsopano kukhala zopindulitsa, zapamwamba kwambiri zokhala ndi msika wapadziko lonse lapansi.