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Imashini yo koga amazi yo mu bwoko bwa Lab-Pilot Scale Fermenter ifite ibigega bine bishyushya n'agasanduku k'ikoranabuhanga ka Siemens, yakozwe na Shanghai EasyReal Machinery Co., Ltd. kugira ngo ikoreshwe mu bushakashatsi no mu iterambere ry'ibinyobwa n'amata mu rwego rw'igerageza.

Igikoresho cyo koza amazi mu bwogero cya laboratwari-Pilot Scale | EasyReal

ItsindaIgikoresho cyo gushyushya amazi mu bwogero bwa laboratwari-Pilot ScalekuvaShanghai EasyReal Machinery Co., Ltd.ni uburyo bw'ubwenge bwagenewe gushyushya, kuvanga no guteza imbere ibicuruzwa mu biribwa, ibinyobwa, n'ikoranabuhanga rya biotech. Amazi yayo yo mu mazi agenzurwa n'ubushyuhe atuma ubushyuhe burushaho kuba bwiza kandi bungana, akarinda amoko y'ibimera byoroshye ariko agakomeza kugira imiterere ihamye yo gushyushya.

Mu guhuzakugenzura ubushyuhe n'ubwihindurize mu buryo bwikora, iyi mashini igumana ahantu hahamye mu gihe kirekire cyo gushyushya. Abayikoresha bashobora guhindura pH, ubushyuhe, n'umuvuduko wo kuvanga binyuze mu buryo bwa HMI kugira ngo babone ibisubizo bisubirwamo. Imiterere y'isuku ya sisitemu, hamwe n'imiterere yayo bigabanya igihe cyo gusukura kandi bigashyigikira impinduka zihuse hagati y'igerageza - bigabanya igihe cyo kuyitunganya ndetse n'igiciro kuri buri cyiciro.

Ohereza imeri kuri twe

Ibisobanuro bya Lab-Pilot Scale Water Bathmenter na EasyReal

ItsindaIgikoresho cyo koga amazi cya EasyReal Lab-Pilot ScaleIhuza ubushyuhe bunoze, gukurura neza, n'ikoranabuhanga rigezweho ryo kugenzura mu buryo buciriritse. Igikoresho cyayo cy'icyuma kitagira umushongi gifite ikoti ry'amazi rikwirakwiza ubushyuhe neza binyuze mu bwogero, rikirinda ahantu hashyushye kandi rigatuma habaho ubushyuhe bumwe.

Imbere mu bwato, hari icyuma kinini cyo gukataumushotoranyicyangwa imashini isanzwe itera imbaraga ivanga ibinyobwa bitose, ibiyiko, cyangwa ibikomoka ku mata bitangiza imiterere y’ibimera. Iyi sisitemu ishyigikira porogaramu zishobora gutegurwa kugira ngo zikoreshwe mu byiciro byinshi - nko gushyushya, gufata no gukonjesha - zishobora gukorwa mu buryo bwikora binyuze mu buryo bwa PLC.

Ibikoresho bipima ubushyuhe, imashini zipima pH, n'ibikoresho byo kohereza DO (oxygen ishongeshejwe) bishobora kugenzura ibipimo by'ingenzi byo guhinga. Gukurikirana amakuru no kwerekana uko ibintu bigenda bimera bituma abakoresha bakurikirana imikorere, bigatuma fermenter iba nziza haba mu bushakashatsi bw'ubushakashatsi ndetse no mu isuzuma ry'inganda.

Ahantu hose hahurira ibicuruzwa niSUS304 cyangwa SUS316L yo mu rwego rwo hejuru rw'ibiribwa, hamwe n'imiyoboro y'isuku n'amavali kugira ngo habeho imikorere idasembuye. Sisitemu yose ishobora guhuzwa n'ibindi bikoresho byihariye nkamoteri y'umwukabwo gufunga burundu cyangwaikonjeshaku byiciro byo gukonjesha bigenzurwa.

Ingero z'Ikoreshwa

ItsindaIgikoresho cyo gushyushya amazi mu bwogero bwa laboratwari-Pilot Scaleikorera inganda zitandukanye n'ibigo by'ubushakashatsi n'iterambere bitunganya ibinyobwa bisembuye, ibikomoka ku mata, n'ibikomoka ku binyabuzima.

Porogaramu zisanzwe zirimo:

• Yawurute, kefir, n'amata yakuwe mu bimera
• Ibinyobwa bya Kombucha n'ibinyobwa bivura indwara z'inkari
• Igerageza rya enzyme na mikorobe zo guhinga
• Gutunganya poroteyine y'ibimera no kuyitunganya hakoreshejwe enzyme
• Iterambere ry'uburyohe n'impumuro nziza
• Ingero z'ibikomoka ku gushyushya hakoreshejwe umutobe n'icyayi

Imiterere yayo yoroshye ishyigikira ingano zitandukanye z'ubwato — kuvaLitiro 2 kugeza kuri Litiro 50, bigatuma ikoreshwa muri za kaminuza, ikigo cy’ubushakashatsi n’iterambere ry’ibigo by’ibiribwa, inganda z’igerageza, na laboratwari z’ibigo bishya. Buri mashini ishobora kwigana verisiyo z’inganda zuzuye zitunganya ibiribwa, igaha abahanga mu by’imikorere ubumenyi nyabwo mbere yo kongera ingano.

Mu gukomeza ubushyuhe buhamye no kugenzura pH, sisitemu ituma habaho ubwumvikane buhamye kandi ikanasubiramo ubwiza bw'ibyumviro - ingenzi mu gutuma ubucuruzi bugenda neza.

Imashini yo koga amazi yo mu bwoko bwa Lab-Pilot Scale ikenera imiyoboro yihariye yo gukora

Igerageza ryo guhinga risaba kugenzura neza ubushyuhe n'uburyo bwo kuvanga kugira ngo birinde amoko y'ibimera no kwirinda kwanduzanya. Bitandukanye n'ibigega byoroshye byavanzwe,Igikoresho cyo koga amazi cya EasyRealikoresha ubushyuhe butaziguye binyuze mu mazi atembera. Ibi bikuraho gukorana n'umwuka utaziguye, birinda ahantu hashyushye cyane hashobora kwangiza probiotics cyangwa poroteyine zidafite ubushyuhe.

Ibikoresho nk'amata, poroteyine ya soya, cyangwa ibikomoka ku mbuto bishobora gutandukana mu buryo bw'ubushyuhe n'ingano y'ibikomeye, bigira ingaruka ku ihererekanya ry'ubushyuhe. Injeniyeri za EasyReal zishushanya imiterere y'imitsi, umuvuduko wo gukurura, n'agace k'ikoti hakurikijwe ibyo. Ingufuri z'umutekano zirinda gukora nta mazi ahagije cyangwa igitutu gihagije.

Uku kwita ku isuku no kugenzura bifasha amatsinda y’ubushakashatsi n’iterambere kuzuza amahame ngenderwaho mu bijyanye n’umutekano w’ibiribwa (HACCP, ISO22000) n’igenzura ry’amategeko agenga umusaruro w’ibiribwa mu igerageza cyangwa mbere y’ubucuruzi.

Amahitamo yo Gushyiraho - Imashini yo Gutera Amazi mu Bwogero bwa Lab-Pilot Scale

Ingano y'ibanze
• Ingano y'ubwato: Litiro 2 / Litiro 5 / Litiro 10 / Litiro 20 / Litiro 30 / Litiro 50 (ingano y'ubwato = 70–85% by'ingano yose).
• Uburyo bw'umupfundikizo: umupfundikizo w'isuku upfundikirwa hamwe n'ibirahuri bireba hamwe n'ibice bitatu bipfundikirwamo.
Sisitemu y'ubushyuhe (ubwiherero bw'amazi)
• Ubwiherero bw'amazi azenguruka hanze ya thermostat (bushyuha 20–95 °C; hamwe n'uburyo bwo gukonjesha bugabanuka kugeza kuri 4–10 °C).
• Kugenzura ubushyuhe: Sensor ya Pt100 mu gicuruzwa + sensor yo mu bwogero.
• Ibikoresho: ubuso bukoranaho na SUS304 cyangwa SUS316L; ikoti/coil byagenewe uruziga rw'amazi (nta mwuka utaziguye mu gicuruzwa).
Guhungabana no guhindagurika kw'imitsi
• Amahitamo ya impeller: marine (ifite shear nto) cyangwa ankora (ubushyuhe buri hagati).
• Amaboko yo gusya ashobora gukoreshwa mu gusya ibintu bikomeye (igihe gusa bikenewe).
• Uburyo bwo gutwara imodoka bufite umuvuduko uhindagurika hamwe n'agapfundikizo k'isuku.
Ibikoresho byo kumenya ibintu n'ibintu bidafite aside
• Igipimo gisanzwe: ubushyuhe (Pt100).
• Amahitamo: pH (isuzuma ry’ibiryo), DO (ku igerageza ry’umusemburo/aerobic).
Igenzura n'amakuru
• Siemens PLC + 7"/10" HMI, intambwe zo guteka (kurasa/gufata/gukonjesha), ibigezweho, alamu, indangamuntu z'itsinda, kohereza USB/Ethernet.
• Ingufuri: amazi make mu bwogero, ubushyuhe burenze urugero, igifuniko/igifunguzo cy'umuryango, uburyo bwo kurinda pompe yumisha amazi.
Ibikorwa by'ingirakamaro n'ubwubatsi
• Ingufu: 280 V imwe y'icyiciro kimwe, 50/60 Hz (izindi iyo zisabwe).
• Amazi akonjesha cyangwa icyuma gikonjesha gifunganye (cyanengwa kugira ngo amazi akonje vuba).
• Umwotsi ufunze (ku byuma bipfundikiye/ibipfundikiye mu mwuka niba byatoranyijwe).
• Igare rigendanwa/ikamyo ifite imiyoboro ifunga; ahantu hato ho ku ntebe zo muri laboratwari/ibyumba by'abapilote.
Ibikoresho byatanzweho inama
• Ipaki ya laboratwari n'iya Pilot (Litiro 2–50): amazi yo kwiyuhagira + icyuma gikonjesha, impeller, PHE, pH + DO options, PLC/HMI.

Imbonerahamwe y'Iterambere ry'Intambwe z'Imashini yo Gutera Amazi mu Bwogero bwa Laboratwari-Pilot

Imikorere y'ubushyuhe ikurikira urukurikirane rukurikira, rushobora guhindurwa hakurikijwe umusaruro n'uburyo bwo gukora:
1. Gutegura ibikoresho - Amata mabi, umutobe, cyangwa isukari y'ibimera bishyushye bigahinduka kimwe.
2. Gutera indwara - Indwara zo mu bwoko bwa Starter cultures cyangwa inshinge za mikorobe zishyirwa mu buryo butangiza udukoko.
3. Gushyushya mu bwogero bw'amazi - Ubwogero bw'amazi buzenguruka buzamura ubushyuhe bw'ibicuruzwa kugeza ku rugero ruhamye.
4. Gufata Fermentation - Sisitemu igumana pH n'ubushyuhe bidahinduka mu masaha yagenwe.
5. Gutera ubwoba no gufatira ingero - Gutera ubwoba buri gihe cyangwa buri gihe bituma habaho guhuza; ingero zishobora gukurwamo mu buryo bwizewe.
6. Icyiciro cyo gukonjesha - Amazi yo kwiyuhagira n'ubukonje bushoboka bigabanya ubushyuhe bw'ibicuruzwa kugira ngo bihagarike ubushyuhe.
7. Gusohora no gusukura - Umusaruro wa nyuma uvamo amazi.
Buri cyiciro cyandikwa muri PLC kugira ngo hamenyekane neza kandi hakorwe neza mu igerageza.

Ibikoresho by'ingenzi muri Laboratwari-Pilot Scale Amazi yo mu bwogero

IcyuzuyeIgikoresho cyo gushyushya amazi mu bwogero bwa laboratwari-Pilot Scalesisitemu kuva kuriShanghai EasyReal Machinery Co., Ltd.ihuza ibice byinshi bya modular byagenewe kwemeza ko ibintu byose bihora bihamye, bifite isuku, kandi bitunganye muri buri cyiciro cy'igikorwa.
1. Igikoresho cyo gushyushya cya SUS304 cyangwa SUS316L (gifite ikoti ryo kogamo amazi)
Ubuso butose bukozwe mu ndorerwamo bukoresheje imiterere y'indorerwamo. Gushyushya amazi mu buryo butaziguye birinda ahantu hashyuha kandi bikarinda ubwinshi bw'ibimera.
2. Ubwogero bw'amazi azunguruka akoresha thermostatic / firigo
Umuyoboro ufunze utanga uburyo bwo gukonjesha neza (≈20–95 °C; hamwe n'ubukonje bugera kuri ≈4–10 °C). Ibikoresho byo mu bwogero n'ibicuruzwa bigumana ahantu hakomeye.
3. Umuvuduko uhindagurika (Marine / Anchor)
Kuvanga amata n'ibimera mu buryo bworoshye; gufunga iyo ubushyuhe bwiyongereye. Ifu y'isuku n'igishushanyo mbonera gishoboka cya CIP.
4. Inzu yo gupima (Ifite ibiryo byinshi)
Ubushyuhe bwa Pt100 (busanzwe); pH idakenewe, DO yo kugenzura ibikorwa n'amakuru. Imbuga zo gupima no gupima ibipimo byanduye.
5. Akabati ko kugenzura ka PLC + HMI (Siemens)
Uburyo bwo guteka, uburyo bwo gufunga, uburyo bwo kumenyesha amakuru, uburyo bwo kohereza amakuru mu mahanga, n'uburyo bwo kuyakoresha mu buryo bwa kure. Umukozi umwe agenzura uburyo bwo gushyushya ibintu mu byiciro byinshi yizeye.
6. Moteri y'amashanyarazi ikoresha umwuka ushyushye (Uburyo bwo kuyikoresha, kuri SIP)
Itanga umwuka wuzuye gusa ku ruhande rw'ibicuruzwa kugira ngo bibe bisukuye iyo bikenewe n'amabwiriza yo kwemeza.
7. Ingufuri zo kugenderaho mu modoka zigendanwa n'izirinda umutekano
Urufunguzo ruto rugendanwa, amakasiteri afunga, uburinzi bw'amazi make yo kwiyuhagira, gukata ubushyuhe burenze urugero, gufunga umupfundikizo/urugi.

Uburyo bworoshye bwo guhindura ibintu n'uburyo bwo kubisohora

ItsindaIgikoresho cyo gushyushya amazi mu bwogero bwa laboratwari-Pilot ScaleIshyigikira ibikoresho byinshi byo kwinjiramo n'uburyo bwo gushyushya, bigatuma iba imwe muri sisitemu zikoreshwa cyane mu bushakashatsi no guteza imbere EasyReal.

Uguhuza kw'ibikoresho

• Ibinyobwa bikomoka ku mata n'ibikomoka ku bimera: amata, soya, ingano, amande, ingano
• Umutobe n'icyayi: pome, imizabibu, kombucha, imiti ivangwa n'ibimera
• Umutobe w'udukoko: enzymes, probiotics, imisemburo y'uburyohe
• Uduce twa poroteyine: poroteyine z'ibimera cyangwa ingirabuzima fatizo imwe

Amahitamo yo gusohora

• Amata ashyushye n'ibinyobwa bitari iby'amata
• Ibinyabutabire bikungahaye kuri enzymes n'imiti ikomoka kuri probiotics
• Icyayi gishyushye kidafite inzoga cyangwa kidafite inzoga nyinshi
• Uburyohe n'impumuro nziza byo gutegura ibiryo

Uburyo bwo gushyiraho uburyo bwa modular butuma abashakashatsi bashobora guhindura ibipimo by'imikorere vuba hagati y'uburyo butandukanye bwo gukora. Gusubiramo amakuru mu buryo bw'itsinda rimwe na rimwe bituma amakuru yizewe kugira ngo arusheho kunozwa.

EasyReal itanga kandi serivisi zo kugenzura ibikoresho by’ibanze — gupima ibikoresho fatizo no gutunganya ibikoresho mu buryo busanzwe mu gihe cy’umusaruro kugira ngo harebwe ubushobozi bwo kongera umusaruro. Ibi biha amakipe y’ubushakashatsi n’iterambere amakuru yizewe yo kuva ku bisubizo bya laboratwari kugera ku mishinga y’ubucuruzi afite icyizere.

Sisitemu yo kugenzura ikoresheje ubuhanga (Smart Control System) ikoresheje EasyReal

ItsindaUrubuga rwa EasyReal Smart ControlIzana ikoranabuhanga mu nganda mu bikoresho byo muri laboratwari. Sisitemu ifite ibi bikurikira:
• Interineti ya Siemens PLC na HMIkugira ngo hakorwe ibikenewe hifashishijwe uburyo bwo guteka no kwerekana ibintu mu buryo bwihuse.
• Igenzura ryikora ry'ibipimoku bushyuhe, pH, guhindagurika kw'amazi n'imiyoboro y'amazi.
• Imikorere y'itangazo n'uburyo bwo gufungabikingira ubushyuhe bwumutse, umuvuduko ukabije, cyangwa guhagarara k'amashanyarazi.
• Kwandika no kohereza amakuru mu mahangabinyuze kuri USB cyangwa Ethernet, bigatuma raporo z'igerageza zishobora gukurikiranwa.
• Gukurikirana ibintu ukoresheje ikoranabuhanga rya kure(ni ngombwa) biha injeniyeri uburyo bwo guhinga hakoreshejwe uburyo bwa 'network'.
• Uburyo bwo kwaguka bw'amajwi mu buryo bwa modularkugira ngo hazahuzwe izindi module za EasyReal pilot — UHT sterilizer, deaerator, cyangwa aseptic filler — zigakora umurongo muto wuzuye w’ipilote.
Ukoresheje iyi logic yo kugenzura, umuntu umwe ashobora kugenzura uruhererekane rw'ibikorwa byo gushyushya mu byiciro byinshi. Ibice bigumaho neza ndetse no mu gihe kirekire, kandi buri gerageza ritanga umusaruro uhuye n'ibyo ryitezweho mu nganda.

Witeguye Kubaka Icyuma cyawe cyo Gutera Amazi mu Bwogero bwa Laboratwari-Pilot?

Kuva ku gitekerezo kugeza ku ishyirwaho, Shanghai EasyReal Machinery Co., Ltd. itanga inkunga iva ku mpera kugeza ku mpera kuri sisitemu zo gushyushya zikoreshwa muri laboratwari no mu rwego rw'igerageza.
Itsinda ryacu ry’abahanga rifasha abakiriya muri buri ntambwe:
1. Gusobanura urwego n'umusaruro w'ibikomoka ku binyobwa (ibinyobwa bisembuye, ubuhinzi bwa enzymes, yawurute ishingiye ku bimera).
2. Imiterere y'igishushanyo na P&ID byagenewe laboratwari yawe cyangwa ahantu ho gukorera ubushakashatsi.
3. Emeza ko ibikoresho nk'amazi, umwuka n'amashanyarazi bihuzwa.
4. Tegura kandi ugerageze ibice byose mu ruganda rwa EasyReal mbere yo kohereza.
5. Gutanga serivisi aho ikorera cyangwa kugenzura hakoreshejwe videwo.
6. Amahugurwa n'inyandiko z'imikorere ya buri munsi, kubungabunga no gucunga umutekano.
EasyReal ifite uburambe bw'imyaka irenga 25 n'imishinga mu bihugu birenga 30, igenzura ko ishoramari ryawe ritanga umusaruro mwiza, igihe kirekire, kandi rigatanga umusaruro wizewe mu bushakashatsi no mu iterambere.
Twandikire uyu munsi kugira ngo tuganire ku mushinga wawe cyangwa usabe ikizamini muri laboratwari yacu y'igerageza.
Email: [email protected]
Urubuga: https://www.easireal.com/contact-us/