A line processing midhahawaa nidaam warshadeed oo dhamaystiran oo loogu talagalay in lagu beddelo midhaha darayga ah oo loo beddelo alaab qiimo leh sida casiirka, saafiga, koollada, xoogga saarayaasha, saxmada, ama cabitaannada diyaarsan in la cabbo. Khadadkani waxay isku daraan habab badan - sida dhaqidda, burburinta, garaaca, nadiifinta, iyo buuxinta aseptic - socodka joogtada ah ee buuxiya heerarka badbaadada cuntada ganacsiga.
Khadadka warshadaynta miraha ayaa si weyn loogu isticmaalaa warshadaha casiirka, warshadaha cuntada, xarumaha dhoofinta miraha, iyo iskaashatooyinka beeraha. Waxay gacan ka geystaan sare u qaadida qiimaha dhaqaale ee miraha xilliyeedka, yareeyaan khasaaraha goosashada ka dib, waxayna suurtageliyaan wax soo saar ballaaran oo xasilloon sanadka oo dhan.
EasyReal waxay naqshadaysaa khadadka farsamaynta miraha kuwaas oo si buuxda loo habeyn karo iyadoo lagu saleynayo nooca miraha, badeecada ugu dambeysa, iyo awoodda la rabo - oo u dhexeysa 500 kg/saacadii ilaa in ka badan 20 tan/saacaddii.
Khadadka habaynta miraha EasyReal waxaa loogu talagalay inay qabtaan noocyo badan oo midho cusub ah, laga bilaabo kulaylaha iyo noocyada kulaalayaasha hoose ilaa dalagyada aaga dhexdhexaadka ah. Nidaamyadayadu waxay farsamayn karaan miraha jilicsan iyo miraha adag labadaba, iyagoo siinaya dabacsanaan hawlgalka xilliyeed iyo wax soo saarka alaabada badan.
Miraha sida caadiga ah loo farsameeyo waxaa ka mid ah:
Miraha kulaylaha: Canbaha, Cananaaska, Muuska, Papaya, Guava, Miraha Xamaasada
Miraha dhexdhexaadka ah: tufaax, khudaar, canab, rummaan, khudaar
Miraha liinta: Liin, Liin, lime
Kuwo kale: Tamaandho (farsamo ahaan midho), Xabxabka, Qaraha, Strawberry
Alaabooyinka ugu dambeeya ee aad soo saari karto:
Casiirka( cad ama daruur leh)
Khudradda saafiga ah / saxarka
Dheegga khudradda / Isku-dhafka(tusaale, canbaha xooga saara, koollada yaanyada)
Faafinta Jam & Miraha
RTD (Diyaar-u-Cabitaanka) Cabbitaannada
Saldhigyada Cunnada Carruurta
Sharoobada dhadhanka leh ama suugo
Haddi yoolkaagu yahay inaad u adeegto suuqa gudaha ama u dhoofiso iibsadayaasha caalamiga ah, khadadkayagu waxay taageerayaan nadaafadda, xasilloon, iyo wax soo saarka wax soo saarka miraha ee qaabab kala duwan iyo xulasho baakad.
Khadka habaynta midhaha ee caadiga ah waxa uu miraha cayriin u beddelaa badeecooyin dhammays tiran iyada oo loo marayo hawlgallo is-daba-joog ah iyo kuwo nadaafadeed. Socodka dhabta ah ee geedi socodka wuu kala duwanaan karaa iyadoo ku xiran nooca miraha iyo badeecada la rabo, laakiin guud ahaan waxaa ku jira marxaladaha soo socda:
Soo dhawaynta Miraha ceeriin
Miraha cusub waa la dejiyaa, la miisaamaa, oo si ku meel gaar ah ayaa loo kaydiyaa. Marxaladdan waxaa ku jiri kara kormeer hore iyo kala saarid nooc ama tayo leh.
Kala soocida & dhaqida
Kala-soociyaasha gariiraya iyo saxarada xumbo-dhaqista waxay ka saaraan wasakhda, wasakhda, iyo khudaarta dhaawacan, iyaga oo hubinaya in alaabta nadiifka ah iyo kuwa tayada leh ay galaan habka.
Burburinta & Jiiritaanka / casiirka
Iyadoo ku xiran badeecada ugu dambeysa, miraha waa la jajabiyaa oo la jajabiyaa si ay u soo saaraan saafi / saxarka, ama la cadaadiyo oo la kala saaro si loo soo saaro casiirka.
Kuleylka ka hor & firfircoonida enzyme
Kuleyliyeyaasha ka hor kuleylka waxay kor u qaadaan heerkulka si ay u joojiyaan enzymes-ka laga yaabo inay keenaan midab ama burbur, oo u diyaariyaan alaabta jeermiska ama ka-fiirsashada.
Uumi-baxa (ikhtiyaar)
Ku dhajinta koollada badan ama alaabada Brix-sare, filim dhacaya ama uumiga wareegga qasabka ah ayaa loo isticmaalaa si looga saaro biyaha xad-dhaafka ah ee faakuumka hoostiisa.
Nadiifinta UHT
Nadiifiyeyaasha tuubada ama tuubada ku jirta ayaa kuleyliya alaabta ilaa 85-125°C ama ka sareeya, iyaga oo hubinaya badbaadada microbiological iyada oo aan tayada hoos loo dhigin.
Buuxinta Aseptic
Alaabta nadiifka ah waxaa lagu buuxiyaa bacaha aseptic (1L-220L) iyadoo la isticmaalayo laba-madaxa ama buuxinta hal-madaxa, ilaalinta cimriga shelf oo dheer iyada oo aan la ilaalin.
Nidaamka Nadiifinta CIP
Nidaamka tooska ah ee CIP (Nadiif-ku-jira) wuxuu nadiifiyaa dusha gudaha ee tuubooyinka, taangiyada, iyo qalabka inta u dhaxaysa qaybaha wax soo saarka.
EasyReal waxay bixisaa qalab kala duwan oo dhamaystiran oo waxqabad sare leh oo loogu talagalay marxalad kasta oo ka mid ah habaynta miraha. Xulashada mashiinada waxaa lagu habeyn karaa iyadoo lagu saleynayo nooca miraha gaarka ah, viscosity alaabta, iyo codsiga ugu dambeeya.
Qalabka Muhiimka ah ee Caadiga ah waxaa ka mid ah:
Wiish & Quudinta Hopper
Si toos ah miraha ceeriin kor ugu qaada xariiqda farsamaynta, iyada oo hubinaysa wareejinta walxaha joogtada ah iyo nadaafadda.
Mashiinka dharka
Xumbo-dhaqidda, burushka burushka, iyo buufiyeyaasha buufinaya waxay nadiifiyaan miraha si hufan oo tartiib ah.
Kala-soocidda Roller / Gaadhiga
Waxay ku caawisaa gacanta ama si toos ah uga saarta walxaha burburay, qudhuntay, ama qalaad ka hor inta aan la farsamayn.
Burburiyaha Dubbada / Burburiyaha Miraha
Waxay u jajabisaa miraha waaweyn sida cambe ama cananaaska qaybo yaryar, diyaarna u ah miirista ama casiirka.
Mashiinka Dulmiga / Sifeeyaha / Casiirka Soo Saare
Wuxuu ka soocaa saxarka maqaarka iyo abuurka, isagoo soo saaraya saafi siman ama casiir saafi ah haddii loo baahdo.
Kuleyliyaha hore
Insaymes-ka waxa uu kiciyaa oo u diyaariyaa alaabta jeermis-diridda ama xoogga saarista.
Uumi-bixiye (Filim dhacaysa/wareejin qasab ah)
Waxay xooga saartaa casiirka ama saafiga hoostiisa faakuumka si loo gaaro heerarka Brix ee la rabo ee koollada ama waxyaabaha la isku uruursado.
UHT Sterilizer (Tubular / Tube-in-Tube)
Si degdeg ah u kululeeya alaabta ilaa 85-125°C (ama ka sareeya), iyada oo hubinaysa badbaadada microbial.
Mashiinka Buuxinta Bacaha Aseptic
Nidaamka buuxinta nadiifka ah ee 5L ilaa 220L bacaha, oo lagu heli karo qaabaynta hal-madax ama laba-madax.
Nidaamka CIP (Meel-Nadiif ah)
Nidaam otomaatig ah oo dhammaystiran oo loogu talagalay nadiifinta gudaha taangiyada, dhuumaha, iyo kulaylka beddelayaasha u dhexeeya dufcadaha.
Dhammaan qalabyada waxaa lagu dhisay bir-cunno-cunno ah waxayna u hoggaansamaan heerarka nadaafadda caalamiga ah. Naqshadaynta qaab-dhismeedka waxay hubisaa is-dhexgalka fudud, ballaarinta, iyo dayactirka.
Khad kasta oo EasyReal-ka-soo-saarka midhaha waxa lagu qalabeeyaa aXarunta dhexe ee PLC + nidaamka xakamaynta HMI, hubinta si siman, badbaado leh, oo wax soo saar dabacsan. Hawl-wadeenadu waxay la socon karaan heerkulka, heerka socodka, cabbirrada jeermiska, iyo heerka buuxinta wakhtiga dhabta ah iyagoo isticmaalaya is-dhexgal shaashad taabasho leh.
Nidaamkeena wuxuu taageeraa:
Maareynta cuntadamidho badan ama habayn
Isbadal toos ahinta u dhaxaysa noocyada alaabta ee leh wakhtiga dhimista ugu yar
Qaylodhaan-waqtiga-dhabta ah iyo khalad-qorista
Baadhista fogaanta iyo taageerada cusboonaysiintaiyada oo loo marayo isku xirka internetka
Marka laga eego dhinaca naqshadeynta, dhammaan qalabka wax lagu sameeyo ayaa lagu dhisaySUS 304 ama SUS 316L ahama, oo muujinayaTuubo diyaarsan oo CIP ah, alxanka nadaafadda, shaabadihii heerka cuntadaiyodusha xagalbiyo-mareen wax ku ool ah iyo nadiifin fudud. Armaajooyinka korantada iyo kantaroolka waxaa lagu shaabadeeyey heerka IP65 si loogu shaqeeyo la isku halayn karo ee jawiga qoyan.
Iyada oo EasyReal, geedkaagu kaliya maaha mid wax soo saar leh-laakiin sidoo kalehanti dhawr-diyaaree HACCP, FDA, ISO, iyo shuruudaha shahaado CE.
Haa Khadadka warshadaynta miraha EasyReal waxaa loo qaabeeyeydabacsanaanta alaabta badan, u sahlaysa soo saarayaasha in ay gacanta ku dhigaan miraha kala duwan sida canbaha, tufaaxa, guava, cananaaska, ama yaanyada—oo aan wax badan laga beddelin.
Si loo hubiyo isu-bedelashadan, nidaamka jeermis-dilistayadu wuu taageersan yahayUHT (heerkulka aad u sarreeya), HTST (Waqti Gaaban oo Heer Sare ah)iyoPasteurizationhababka Tani waxay kuu ogolaaneysaa inaad si sax ah ula qabsato daaweynta kulaylka iyadoo loo eegayo nooca alaabta:
UHTcabitaanka nolosha shelf dheer iyo saafiga ee baakadaha aseptic
HTSTalaabta jilicsan sida liinta ama casiirka la isku daray
Pasteurizationbadeecooyinka la qaboojiyey ama alaabooyinka leh khatarta microbial hoose
Marka lagu daro nidaamyada CIP ee dhaqsaha leh ee nadiifinta iyo nashqada caadiga ah, Qalabka EasyReal wuxuu yareeyaa wakhtiga isbeddelka ah iyo khatarta faddaraynta, taasoo ka dhigaysa mid ku habboonhawlgallada xilliyeed, soo-saareyaasha summada gaarka ah, ama khadadka badeecadaha kala duwan.
Doorashada qalabka saxda ah ee miraha waxay ku xiran tahay arrimo badan-alaabtaada ceyriin, alaabta dhamaadka aad rabto, awoodda wax soo saarka, iyo qaabka baakadaha. Haddii aad soo saarayso casiirka, saafiga, koollada, ama isku darka dhammaan saddexda, qaabka qalabku waa inuu la mid yahay yoolalkaaga ganacsi.
EasyReal, waxaanu kaa caawinaynaa inaad qiimeyso:
Nooca miraha & qaabka- Miraha liinta sida canbaha waxay u baahan yihiin mashiino ka duwan midhaha biyaha leh sida liinta
Habaynta bartilmaameedka- casiir vs. saafi vs. xooga saar
Heerka jeermiska- Pasteurization, HTST, ama UHT
Nooca baakadaha- dhalada, boorsada, ama bacaha aseptic
Meel bannaan iyo xaddidnaanta tamarta- Waxaan bixinaa sawirada qaabeynta iyo qorshooyinka rakibaadda
Waxaan bixinaaxal u helidakuwa bilaabaya, warshadaha dhexdhexaadka ah, iyo wax soosaarayaasha waaweyn. Haddii aad u baahan tahay khad tijaabo ah oo yar oo loogu talagalay tijaabada alaabta, ama khadka warshadaha ee wax soo saarka ganacsiga, waxaanu habaynaynaa nidaam kasta si aan u daboolo baahiyahaaga gaarka ah.
La xidhiidh EasyReal maantasi aad u hesho liiska qalabyada gaarka ah, soo jeedinta qaabaynta, iyo xigashada khadkaaga habaynta miraha.
Laga soo bilaabo miraha kulaylaha ilaa casiirka tufaaxa ee la caddeeyey, EasyReal waxay ka caawisay soosaarayaasha in ka badan 40 waddan inay naqshadeeyaan oo rakibaan.hufan, nadaafadda, iyo dhoofinta-diyaar ahkhadadka farsamaynta miraha.
Haddii aad u baahan tahay khad tijaabo ah oo is haysta oo loogu talagalay horumarinta alaabada cusub ama nidaamka warshadaynta awoodda sare leh ee wax soo saarka baaxadda leh, waxaanu ku siinaynaa:
socodka habaynta habaysancanbaha, cananaaska, guava, tufaax, yaanyo, iyo qaar kaloo badan
Naqshadeynta nidaamka Turnkeyoo ay ku jiraan jeermiska, buuxinta, iyo CIP
Hagida rakibaadda & habaynta SOP
Adeegga caalamiga ahoo leh taageero farsamo iyo qalab dheeri ah
Maanta nala soo xidhiidhsi aad u hesho soo jeedintaada habayn ee habaysan, qaabaynta dhulka, iyo qiyaasta maalgashiga. U oggolow EasyReal inay kaa caawiso inaad midhahaaga cusub u rogo faa'iido, alaab tayo sare leh oo leh suuq caalami ah.