Umurongo wo gutunganya imbuto

Ibisobanuro bigufi:

Imbuto zimbuto za EasyReal hamwe nu murongo wo gutunganya Puree zagenewe umusaruro winganda zimbuto karemano cyangwa zegeranye nimbuto nimboga. Kuva gutegura ibikoresho fatizo kugeza gutunganya, pasteurisation, no kuzuza aseptike, umurongo utanga inzira yuzuye kandi yisuku nziza cyane kumitobe, silike, pure, nabakora ibiryo byabana.

Ohereza imeri kuri twe

Ibicuruzwa birambuye

Imbonerahamwe

Umurongo wo gutunganya imbuto ni uwuhe?

A umurongo wo gutunganya imbutoni sisitemu yuzuye yinganda yagenewe guhindura imbuto nshya mubicuruzwa byongerewe agaciro nkumutobe, pisine, paste, konsentratre, jama, cyangwa ibinyobwa byiteguye-kunywa. Iyi mirongo ihuza inzira nyinshi - nko gukaraba, kumenagura, guhonyora, kuboneza urubyaro, no kuzuza aseptike - mu rujya n'uruza rwujuje ubuziranenge bw’ibiribwa mu bucuruzi.

Imirongo yo gutunganya imbuto ikoreshwa cyane mu nganda zumutobe, inganda zikora ibiryo, ibigo byohereza imbuto, hamwe namakoperative yubuhinzi. Zifasha kuzamura agaciro k'ubukungu bwimbuto zigihe, kugabanya igihombo nyuma yisarura, no gutuma umusaruro munini uhoraho mumwaka.

EasyReal ishushanya imirongo yo gutunganya imbuto zishobora guhindurwa rwose ukurikije ubwoko bwimbuto, ibicuruzwa byanyuma, nubushobozi bwifuzwa - kuva kuri 500 kg / h kugeza kuri toni zirenga 20 / h.

Imbuto zikoreshwa & Ibicuruzwa byanyuma

Imirongo itunganya imbuto ya EasyReal yashizweho kugirango ikore imbuto zitandukanye zimbuto nshya, uhereye kumoko yo mu turere dushyuha no mu turere dushyuha ndetse no ku bihingwa bitoshye. Sisitemu yacu irashobora gutunganya imbuto zoroshye n'imbuto zikomeye, zitanga uburyo bworoshye bwo gukora ibihe n'ibikorwa byinshi.

Imbuto Zitunganijwe Mubisanzwe Harimo:

Imbuto zo mu turere dushyuha: Umwembe, inanasi, igitoki, Papaya, Guava, Imbuto zishaka
Imbuto zishyushye: Pome, Pearo, Imizabibu, Amakomamanga, Peach
Imbuto za Citrus: Icunga, Indimu, Lime
Abandi: Inyanya (tekiniki ni imbuto), Melon, Watermelon, Strawberry

Ibicuruzwa byanyuma ushobora kubyara:

Umutobe(bisobanutse cyangwa ibicu)
Imbuto Puree / Pulp
Kurisha imbuto / Kwibanda(urugero, imyembe yibanze, paste y'inyanya)
Jam & Imbuto Ikwirakwizwa
Ibinyobwa bya RTD (Biteguye-Kunywa)
Ibyokurya byabana
Ibiryo byiza cyangwa amasosi

Niba intego yawe ari ugukorera isoko ryimbere mu gihugu cyangwa kohereza ibicuruzwa ku baguzi mpuzamahanga, imirongo yacu ishyigikira isuku, ihamye, kandi nini cyane y’ibicuruzwa bishingiye ku mbuto muburyo butandukanye no gupakira.

Ibicuruzwa byerekana （Twandikire kubindi bisobanuro）

UHT Sterilizer na mashini yuzuza aseptic

Gutunganya bisanzwe

Umurongo usanzwe utunganya imbuto uhindura imbuto mbisi mubicuruzwa byarangiye binyuze murukurikirane rwibikorwa byikora nisuku. Inzira nyayo irashobora gutandukana bitewe n'ubwoko bw'imbuto n'ibicuruzwa byifuzwa, ariko muri rusange harimo ibyiciro bikurikira:

Kwakira imbuto mbisi
Imbuto nshya zirapakururwa, zipimwa, kandi zibitswe by'agateganyo. Iki cyiciro gishobora kubamo ubugenzuzi bwambere no gutandukana kubwoko cyangwa ubuziranenge.
Gutondeka & Gukaraba
Kunyeganyega hamwe no gukaraba bikuraho umwanda, umwanda, n'imbuto zangiritse, byemeza gusa ibikoresho bisukuye kandi byujuje ibisabwa byinjira mubikorwa.
Kumenagura & Pulping / Umutobe
Ukurikije ibicuruzwa byarangiye, imbuto zirajanjagurwa hanyuma zigasunikwa kugirango zitange pure / pulp, cyangwa zikanda kandi zitandukanijwe kugirango zitange umutobe.
Gutegura & Enzyme Kudakora
Preheater izamura ubushyuhe kugirango ikureho imisemburo ishobora gutera ibara cyangwa kwangirika, no gutegura ibicuruzwa byo kuboneza urubyaro cyangwa kwibanda.
Imyuka ya Vacuum (Bihitamo)
Kuri paste yibanze cyangwa ibicuruzwa byinshi-Brix, kugwa firime cyangwa guhumeka ku gahato bikoreshwa mugukuraho amazi arenze icyuho.
UHT Sterilisation
Ibibyimba cyangwa tube-in-tube sterilizeri bishyushya ibicuruzwa kugeza kuri 85–125 ° C cyangwa birenga, bikarinda umutekano wa mikorobi nta kwangiza ubuziranenge.
Kuzuza Aseptic
Igicuruzwa kituzuye cyujujwe mumifuka ya aseptic (1L - 220L) ukoresheje imitwe ibiri cyangwa imitwe imwe yuzuza, ikomeza kuramba igihe kirekire idafite imiti igabanya ubukana.
Sisitemu yo Gusukura CIP
Sisitemu ya CIP yikora (Isukura-mu-mwanya) isukura imbere yimbere yimiyoboro, tanki, nibikoresho hagati yibyiciro.

Ibikoresho by'ingenzi mu murongo wo gutunganya imbuto

EasyReal itanga urutonde rwuzuye rwibikoresho bikora neza bikwiranye na buri cyiciro cyo gutunganya imbuto. Guhitamo imashini zirashobora gutegurwa hashingiwe ku bwoko bwimbuto bwihariye, ibicuruzwa byijimye, hamwe nibisabwa byanyuma.

Ibikoresho bisanzwe bikubiyemo birimo:

Lifator & Kugaburira Hopper
Mu buryo bwikora buzamura imbuto mbisi kumurongo wo gutunganya, ukemeza kohereza ibintu bikomeza kandi bifite isuku.
Imashini imesa
Amababi menshi, koza, hamwe na spray yoza imbuto nziza kandi neza.
Gutondekanya Urupapuro / Umujyanama
Ifasha intoki cyangwa guhita ikuraho ibintu byangiritse, biboze, cyangwa ibintu byamahanga mbere yo gutunganya.
Inyundo ya Nyundo / Crusher
Kumenagura imbuto nini nk'umwembe cyangwa inanasi mo uduce duto, twiteguye gusya cyangwa umutobe.
Imashini isunika / Gutunganya / Gukuramo umutobe
Itandukanya ifu nuruhu nimbuto, itanga pure nziza cyangwa umutobe usobanutse nkuko bikenewe.
Preheater
Gukora enzymes no gutegura ibicuruzwa byo kuboneza urubyaro cyangwa kwibanda.
Impumatori (Filime Yaguye / Kuzenguruka ku gahato)
Shyira umutobe cyangwa pure munsi ya vacuum kugirango ugere kurwego rwa Brix rwifuzwa kuri paste cyangwa kwibanda.
UHT Sterilizer (Tubular / Tube-in-Tube)
Gushyushya byihuse ibicuruzwa kugeza kuri 85–125 ° C (cyangwa hejuru), bikarinda umutekano wa mikorobe.
Imashini Yuzuza Aseptic
Sisitemu yo kuzuza sisitemu kumifuka 5L kugeza 220L, iboneka mumutwe umwe cyangwa imitwe ibiri.
Sisitemu ya CIP (Isuku-mu-mwanya)
Sisitemu yimikorere yuzuye yo gusukura imbere tanki, imiyoboro, hamwe no guhanahana ubushyuhe hagati yicyiciro.

Ibikoresho byose byubatswe nicyuma cyo mu rwego rwibiryo bitagira umwanda kandi byujuje ubuziranenge mpuzamahanga bwisuku. Igishushanyo mbonera cyerekana guhuza byoroshye, kwaguka, no kubungabunga.

Ubwikorezi bwubwenge & Igishushanyo mbonera

Buri murongo wo gutunganya imbuto ya EasyReal ufite ibikoresho asisitemu yo kugenzura PLC + HMI, gukora neza, umutekano, kandi byoroshye umusaruro. Abakoresha barashobora gukurikirana ubushyuhe, umuvuduko, ibipimo bya sterisizione, hamwe no kuzuza imiterere mugihe nyacyo bakoresheje intangiriro yo gukoraho-ecran.

Sisitemu yacu ishyigikira:

Gucunga nezaku mbuto nyinshi
Guhindura byikorahagati yubwoko bwibicuruzwa hamwe nigihe gito cyo hasi
Igihe-nyacyo cyo gutabaza no kwinjiza amakosa
Kwisuzumisha kure no kuzamura inkungaukoresheje umurongo wa interineti

Uhereye kubishushanyo mbonera, ibikoresho byose byo gutunganya byubatswe hamweSUS 304 cyangwa SUS 316L ibyuma bitagira umwanda, KugaragazaCIP-yiteguye, gusudira, Ikidodo c'ibiribwa, naIngunikugirango amazi meza kandi asukure byoroshye. Akabati k'amashanyarazi no kugenzura kashe ya IP65 kugirango ikorwe neza mubidukikije.

Hamwe na EasyReal, igihingwa cyawe ntabwo gitanga umusaruro-gusaubugenzuzi-bwiteguyekubisabwa bya HACCP, FDA, ISO, na CE.

Nshobora gutunganya imbuto nyinshi kumurongo umwe?

Yego. Imirongo yo gutunganya imbuto ya EasyReal yateguwe hamweibicuruzwa byinshi byoroshye, gushoboza ababikora gukora imbuto zitandukanye-nk'imyembe, pome, guava, inanasi, cyangwa inyanya - kumurongo umwe nta gihindutse kinini.

Kugirango tumenye byinshi, sisitemu yo kuboneza urubyaro irashyigikiraUHT (Ubushyuhe bwo hejuru), HTST (Ubushyuhe bwo hejuru Igihe gito), naKwandikauburyo. Ibi biragufasha guhuza neza nubuvuzi bwubushyuhe ukurikije ubwoko bwibicuruzwa:

UHTkumitobe miremire yubuzima hamwe na pure mugupakira aseptic
HTSTkubicuruzwa byoroshye nka citrus cyangwa imitobe ivanze
Kwandikakubicuruzwa bikonje cyangwa ibicuruzwa bifite ibyago bike bya mikorobe

Uhujwe na sisitemu ya CIP yihuse hamwe nigishushanyo mbonera, ibikoresho bya EasyReal bigabanya igihe cyo guhinduka hamwe ningaruka zo kwanduzanya, bigatuma biba byiza kuriibikorwa byigihe, abikorera-label bakora, cyangwa imirongo itandukanye yibicuruzwa.

Nigute ushobora guhitamo ibikoresho byiza byo gutunganya imbuto?

Guhitamo ibikoresho byiza byo gutunganya imbuto biterwa nibintu byinshi -ibikoresho byawe bibisi, ibyifuzo byanyuma, ubushobozi bwo gukora, nuburyo bwo gupakira. Waba utanga umutobe, pure, paste, cyangwa guhuza ibyo uko ari bitatu, imiterere yibikoresho igomba guhuza intego zawe zubucuruzi.

Kuri EasyReal, turagufasha gusuzuma:

Ubwoko bwimbuto & imiterere- imbuto za fibrous nkumwembe zikenera imashini zitandukanye nimbuto zamazi nka citrus
Intego yo gutunganya- umutobe na pure v
Urwego rwo kuboneza urubyaro- Pasteurisation, HTST, cyangwa UHT
Ubwoko bwo gupakira- icupa, umufuka, cyangwa igikapu cya aseptic
Umwanya hamwe ningirakamaro- dutanga ibishushanyo mbonera na gahunda yo kwishyiriraho

Turatangaibisubizokubitangira, inganda ziciriritse, hamwe nababikora binini. Waba ukeneye umurongo muto wicyitegererezo kugirango ugerageze ibicuruzwa, cyangwa umurongo winganda kubicuruzwa byubucuruzi, turahitamo buri sisitemu kugirango uhuze ibyo ukeneye byihariye.

Menyesha EasyReal uyumunsikubona ibikoresho byihariye kurutonde, icyifuzo cyimiterere, hamwe na cote kumurongo wawe wo gutunganya imbuto.

Witeguye kubaka umurongo wawe wo gutunganya imbuto?

Kuva mu mbuto zo mu turere dushyuha kugeza umutobe wa pome usobanutse, EasyReal yafashije ababikora mu bihugu birenga 40 gushushanya no gushirahoneza, isuku, no kohereza ibicuruzwa hanzeimirongo yo gutunganya imbuto.

Waba ukeneye umurongo uciriritse wogutezimbere ibicuruzwa bishya cyangwa sisitemu yinganda zifite ingufu nyinshi kumusaruro munini, turatanga:

Gutunganya ibicuruzwa bitunganijweku myembe, inanasi, guava, pome, inyanya, n'ibindi
Igishushanyo cya sisitemu ya Turnkeyharimo kuboneza urubyaro, kuzuza, na CIP
Ubuyobozi bwo kwishyiriraho & SOP
Serivise yisi yosehamwe nubufasha bwa tekiniki nibice byabigenewe

Twandikire uyu munsikwakira ibyifuzo byawe byo gutunganya umurongo, imiterere ya etage, hamwe nigereranya ryishoramari. Reka EasyReal igufashe guhindura imbuto zawe nshya mubicuruzwa byunguka, byujuje ubuziranenge kandi bifite isoko ryisi yose.