IBAZA NONAHA

Imiyoboro yo Kuzuzamo Aseptic

Imirongo yo Gutunganya Ibinyabutabire ni uburyo bw’inganda bugamije gusukura vuba ibiryo by’amazi ku bushyuhe buri hagati ya 85°C na 150°C, hagakurikiraho gupfunyika ibinyabutabire. Ubu buryo butuma mikorobe zibungabungwa neza mu gihe bubungabunga ubuziranenge bw’ibicuruzwa, uburyohe n’intungamubiri - byose bitabaye ngombwa ko habaho ibikoresho byo kubika ibintu cyangwa kubikonjesha.
Imirongo yo kuzuza ibinyabutabire ikoreshwa cyane mu gukora imitobe, puree, paste, amata, ibinyobwa bikomoka ku bimera, amasosi, n'ibinyobwa by'intungamubiri, bigatuma bimara igihe kirekire kandi bigatunganywa neza.

Ohereza imeri kuri twe

Imurikagurisha ry'ibicuruzwa bya EasyReal Aseptic Filling Lines

UHT Sterilizer n'imashini yo kuzuza iseptic

Ibisobanuro by'imirongo yo kuzuza ya EasyReal Aseptic

EasyReal'sImiyoboro yo Kuzuzamo Asepticni uburyo bwuzuye kandi bwikora bwo gutunganya ibintu bwakorewe mu buryo bwikora kugira ngo bukomeze gufunga no gufunga ibiryo n'ibinyobwa bitandukanye mu mazi. Hakoreshejwe ikoranabuhanga rya Ultra-High Temperature (UHT), cyangwa ikoranabuhanga rya High temperature short time (HTST), cyangwa ikoranabuhanga rya Pasteurization, izi porogaramu zishyushya vuba ibicuruzwa kugeza ku bushyuhe buri hagati ya 85°C na 150°C,komeza ubushyuhe mu masegonda make cyangwa amasegonda icumi kugira ngo ugere ku guhagarika gukora neza kwa mikorobe, hanyuma ukabikonjesha vuba. Ubu buryo butuma habaho gukuraho udukoko twangiza kandi twangiza, ariko kandi bugatuma uburyohe bw'umwimerere bw'umuti, imiterere yawo, ibara ryawo, n'imirire yawo.

Nyuma yo gusukura burundu, icyo gicuruzwa kibayimurirwa mu buryo budafite ubusembwa mu buryo bwo kuzuza ibintu bidasembuye, aho byuzuzwa mu bikoresho byateguwe mbere yo gusukurwa nkaImifuka y'icyuma gikozwe muri aluminiyumu idafite ubusembwa（nk'imifuka ya BIB, cyangwa/n'imifuka minini nk'umufuka wa litiro 200, umufuka wa litiro 220, umufuka wa litiro 1000, n'ibindi）. Ibi bituma umuntu amara igihe kirekire mu bushyuhe bw'ikirere, bigatuma adakenera gukoresha firigo cyangwa imiti igabanya ubushyuhe.

Buri murongo wo kuzuza Aseptic uturuka kuri EasyReal urimo icyuma gishyushya UHT—kiboneka mu buryo bwa tubular, tube-in-tube, plate (plate heat exchanger), cyangwa imiterere ya steam injection (DSI) bitewe n'imiterere y'ibicuruzwa n'ibisabwa mu ikoreshwa. Sisitemu kandi ihuza panel y'igenzura ya PLC + HMI yikora, itanga imikorere isobanutse, gucunga resept, no gukurikirana mu buryo nyabwo ibipimo byose by'imikorere.

Kugira ngo habeho ibyifuzo bitandukanye byo gutunganya, EasyReal itangamodules nyinshi z'ubushake, harimo:

Ibikoresho byo gusukura imashini, gukuraho ogisijeni yashongeshejwe no gukumira ogisijeni;

Ibikoresho bipima umuvuduko mwinshi, bigamije guhuza ibicuruzwa no kunoza imiterere yabyo;

Imashini zikoresha evaporateur nyinshi, zo gushyiramo ibintu byinshi mbere yo kubikoresha mu buryo butangiza ibidukikije;

Sisitemu za CIP (Clean-in-Place) na SIP (Sterilize-in-Place), kugira ngo habeho isuku nziza kandi isukuye.

EasyReal'sImiyoboro yo Kuzuzamo Asepticbyagenewe umusaruro mu nganda, bitanga umusaruro uhamye, ingufu zikoreshwa neza, kandi bikurikiza amahame mpuzamahanga agenga umutekano w'ibiribwa. Bikwiriye gutunganywa mu bicuruzwa bitandukanye nkaimitobe y'imbuto n'imboga, puree, paste, amata y'amata, ibinyobwa bikomoka ku bimera (urugero: amata ya soya cyangwa oat), isosi, isupu, n'ibinyobwa by'ingirakamaro, bigatuma biba igisubizo cyiza ku bakora ibiryo n'ibinyobwa ba none bashaka uburyo bwo gutunganya ubushyuhe bufite umusaruro mwinshi kandi budatakaza igihombo kinini.

Kuki ubushyuhe bwa UHT butandukana muri sisitemu zose?

Ihindagurika ry'ubushyuhe bwa UHT riterwa ahanini n'ubwoko bwa sterilizer ikoreshwa muri uwo murongo. Buri sterilizer ifite imiterere yihariye yo guhanahana ubushyuhe, igena imikorere yayo mu gushyushya, ubushobozi bwo kuyikoresha, n'uburyo ikoreshwa neza:

Icyuma gishyushya imiyoboro y'amazi mu muyoboro:
Ubusanzwe ikora hagati ya 85°C–125°C. Ni nziza cyane ku bicuruzwa bifite ubushyuhe bwinshi nka puree y'imbuto cyangwa paste y'imbuto n'imboga. Itanga ubushyuhe bworoheje kandi nta ngaruka mbi zo kwanduza.

Umuti uvura indwara zo mu tubulari:
Ifite ubushyuhe bwinshi buri hagati ya 85°C–150°C. Ikwiriye ibintu bitoshye, nk'umutobe, umutobe ufite impumuro, nibindi.

Icyuma gisukura isahani:
Ikora kandi kuva kuri 85°C kugeza 150°C. Ni nziza cyane ku bintu bivanze n'amazi make, nk'amata, icyayi n'imitobe isobanutse neza. Itanga ubushobozi bwo guhanahana ubushyuhe bwinshi.

Umuti wo gutera umuti mu buryo butaziguye (DSI):
Igera kuri 130°C–150°C+ ako kanya. Ni nziza ku bicuruzwa bishobora kwangirika n'ubushyuhe, bisaba gushyuha vuba kandi bigahindura uburyohe buhoro, nk'ibikomoka ku bimera, amata, n'ibindi.

Guhitamo icyuma gisukura gikwiye bitanga umusaruro mwiza, umutekano w’ubushyuhe, n’ubuziranenge bw’ibicuruzwa.

Imbonerahamwe y'imiyoboro y'amazi ya EasyReal Aseptic Filling Lines

Uburyo bwo guhitamo uburyo bwiza bwo kuzuza ibikoresho by'ibiribwa bikozwe mu mazi

Mu gutunganya ibinyabutabire bidafite aside, guhitamo uburyo bwo kuzuza bigira ingaruka zitaziguye ku buryohe bw'ibicuruzwa, ibara ry'ibicuruzwa, umutekano, igihe bizamara, ndetse no koroherwa no gupfunyika. Waba urimo gukorana n'umutobe w'imbuto n'imboga, puree, amata, cyangwa ibinyobwa bikomoka ku bimera, guhitamo icyuma gikwiye cyo kuzuza ibinyabutabire bitanga uburenganzira bwo gupfunyika nta mwandu kandi bikabikwa mu gihe kirekire.

Hari ubwoko bubiri busanzwe bw'ibikoresho byo gusohora imifuka bita aseptic:

Ibikoresho byo gusoza bifite umutwe umwe- ni byiza cyane mu gukora mu buryo buciriritse cyangwa mu buryo bworoshye.

Utwuma two gushyiramo imitwe ibiri– yagenewe kuzuza neza kandi ihoraho hamwe n'imifuka isimburana. Ubushobozi ntarengwa bwo kuzuza bushobora kugera kuri toni 12 mu isaha.

EasyReal'sSisitemu zo Kuzuza Asepticgushyigikira ubwoko bwinshi bw'amakontena, harimo:

Udupaki duto tw’amazi adasembuye (3–25L)

Imifuka minini idafite aside/ingoma (220–1000L)

Uburyo bwose bwo kuzuza amazi adafite aside bushobora guhuzwa neza na UHT sterilizers.
Ukeneye ubufasha bwo guhitamo icyuma gikwiye cyo gusukamo amazi mu buryo bwa aseptic? Vugana na EasyReal kugira ngo ubone ibisubizo byabugenewe.

Gukoresha imiyoboro yo kuzuza EasyReal Aseptic

EasyRealImiyoboro yo Kuzuzamo AsepticBirakwiriye mu gutunganya ubwoko bwinshi bw'ibiribwa n'ibinyobwa biva mu mazi, bigatuma bimara igihe kirekire, bifite ubwiza buhamye, kandi bikabikwa ahantu hatandukanye. Ikoreshwa risanzwe ririmo:

Imitobe y'imbuto n'imboga n'ibirayi n'umusemburo
Urugero, umutobe w'amapera, umutobe w'icunga, puree ya mango, puree y'imbuto zitandukanye, puree ya karoti n'umutobe, paste y'inyanya, puree ya peach na apricot n'umutobe, n'ibindi.

Ibikomoka ku mata
Urugero, amata, amata afite uburyohe, ibinyobwa bya yawurute, nibindi.

Ibinyobwa bikomoka ku bimera
Urugero, amata ya soya, amata y'ingano, amata y'amande, amata y'inkoko, n'ibindi.

Ibinyobwa bikora neza kandi bifite intungamubiri
Urugero, ibinyobwa bya vitamine, poroteyine shakes, ibinyobwa bya electrolyte, nibindi.

Isosi, imitobe n'ibindi birungo
Urugero, umutsima w'inyanya, ketchup y'inyanya, umutsima w'inyama na sosi ya chili, isosi ya salade, umutsima wa curry, nibindi.

Hamwe n'imirongo yo kuzuza ya EasyReal Aseptic, ibi bicuruzwa bishobora gupfunyikwa mu buryo butangiza ibidukikije kandi bikabikwa nta bintu bibungabunga ibidukikije, bigabanura ikiguzi cyo kubibika no gutwara ibikoresho mu gihe bikomeza kuba byiza.

Ibintu by'ingenzi bigize imiyoboro yo kuzuza EasyReal Aseptic

Gutunganya ubuvuzi bwo mu nganda
Itanga uburyo bwo gutunganya ubushyuhe neza kandi igenzura neza igihe cyo kubika, igenzura umutekano wa mikorobe ariko ikabungabunga uburyohe karemano, ibara, n'indyo.

Amahitamo ya sterilizer yoroshye
Ishyigikira ubwoko bune bwa sterilizers—tubular, tube-in-tube, plate, na DSI (injection direct steam na direct steam infusion)—kugira ngo yuzuze ibisabwa bitandukanye byo mu bwoko bwa viscosity, particles, na thermal sensitivity.

Sisitemu yo Kuzuza Imashini Ivanze Idafite Udukoko
Ikora neza hamwe n'udupira tw'agatebo kamwe cyangwa tubiri, duhuye n'udupira twa litiro 3–1000, n'ingoma.

Uburyo bworoshye bwo gukora no kugenzura
Yubatswe na platforme ya PLC + HMI igezweho, ituma habaho igenzura ryihuse, gucunga resipi nyinshi, kumenya inzogera, no gukoresha neza interineti.

Moduli z'imikorere zidasanzwe
Ishobora kwaguka hamwe na:

Agakoresho ko gusukura umwuka mu cyuma– yo gukuraho ogisijeni

Homogenizer ifite umuvuduko mwinshi– kugira ngo imiterere ihamye

Imashini ikoresha evaporator nyinshi– kugira ngo umuntu arusheho gushyira ibintu ku murongo

Guhuza CIP/SIP byuzuye
Ifite uburyo bwo gukora isuku y’ibiribwa mu buryo bwikora (CIP) na SIP (SIP) kugira ngo ihuze n’amahame mpuzamahanga y’isuku y’ibiribwa.

Igishushanyo mbonera cya Modular & Scalping
Umurongo w'umusaruro ushobora kwagurwa byoroshye, kuvugururwa, cyangwa gushyirwa mu nganda zisanzwe zitunganya.

Ibice by'icyiciro cy ...
Ibice by'ingenzi bikomoka kuri Siemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco n'ibindi bicuruzwa mpuzamahanga, bishimangira ko biramba, bitanga serivisi nziza, kandi bigashyigikirwa n'isi yose.

Umucuruzi w'amakoperative

Sisitemu yo kugenzura ikoresheje ubuhanga (Smart Control System) ikoresheje EasyReal

Sisitemu yo kugenzura ikoresheje ubuhanga yakozwe na Shanghai EasyReal Machinery igenzura imikorere myiza, yizewe, kandi yoroshye gukoresha y'imirongo itunganya UHT n'ibikoresho bifitanye isano. Yubatswe ku buryo bugezweho bwo kwikora, ihuza PLC (Programmable Logic Controller) na HMI (Human-Machine Interface) kugira ngo igenzure kandi ikurikirane igikorwa cyose.

Ubushobozi bw'ingenzi:

Gukurikirana no kugenzura mu gihe nyacyo
Genzura ubushyuhe, umuvuduko, umuvuduko w'amazi, uko valve ihagaze, n'ibirango bya sisitemu mu gihe nyacyo ukoresheje uburyo bwa HMI bwo kureba.

Gucunga uburyo bwo guteka ibicuruzwa byinshi
Bika kandi uhindure hagati y’ibicuruzwa byinshi. Guhinduranya ibintu byihuse bigabanya igihe cyo kudakora kandi bikongera ubwiza.

Gutahura amakosa no kuyahuza mu buryo bwikora
Uburyo bwo gusuzuma amakosa n'uburyo bwo gufunga bwubatswemo bifasha mu gukumira ibikorwa biteje akaga. Sisitemu yandika, igatanga raporo, kandi ikagaragaza amateka y'amakosa mu buryo bwikora.

Gusuzuma amakuru ya kure no kuyandika
Ishyigikira kubika amakuru no kuyakoresha kure, yemerera injeniyeri za EasyReal gukora isuzumabumenyi kuri interineti, kuvugurura amakuru, no gutanga ubufasha mu bya tekiniki.

Ibice by'amashanyarazi byo mu rwego rw'isi
Ibyuma byose bipima, ibinyabiziga bikoresha ibyuma bipima, ibinyabiziga bikoresha ibyuma bitanga amakuru, ibinyabiziga bikoresha ibikoresho byiza cyane bya Siemens, Schneider, IFM, E+H, Krohne, na Yokogawa kugira ngo birambe neza kandi bigire umutekano mu buryo burambye.

Uburyo bwo guhitamo imirongo ikwiye yo kuzuza ibiryo mu buryo bwa Aseptic

Guhitamo imirongo ikwiye yo kuzuza ibiryo mu buryo bwa aseptic ni ingenzi cyane ku bakora ibiryo by'amazi bagamije kwemeza ko ibicuruzwa bifite umutekano, ko bitazahinduka, kandi ko umusaruro urushaho kuba mwiza. Imiterere myiza ishingiye ku bintu byinshi by'ingenzi:

Ubwoko bw'igicuruzwa n'ubukana bwacyo: Imitobe y'umutobe ishobora gukenera imiyoboro yo kuzuza isabune ya Aseptic Filling Lines, mu gihe ibintu bito cyangwa uduce duto nka puree ya mango cyangwa amata y'ingano bitunganywa neza hakoreshejwe imiyoboro yo kuzuza Aseptic Filling Lines.

Intego zo gufunga umubiri: Waba ugamije UHT (135–150°C), HTST, cyangwa pasteurization, umurongo watoranijwe ugomba gushyigikira uburyo bwawe bwo gushyuha bukenewe.

Ibisabwa mu kuzuza: Guhuza n'ibikoresho byo mu gikapu bitaseptic cyangwa ibikoresho byo mu gikapu ni ingenzi kugira ngo bibikwe igihe kirekire nta gukonjesha.

Ibikenewe mu isuku no gukora imashini zikoresha ikoranabuhanga: Imiyoboro igezweho yo kuzuzamo ibintu bidasembuye igomba gutanga ubushobozi bwa CIP/SIP bwuzuye hamwe n'imikorere ya PLC+HMI kugira ngo igabanye igihe cyo gukora no kudakora.

Muri Shanghai EasyReal Machinery Co., Ltd., dutanga imiyoboro yo kuzuza Aseptic ishobora guhindurwa hakurikijwe umusaruro wawe bwite—kuva ku mutobe w'imbuto n'imboga na puree kugeza ku binyobwa n'isosi bikomoka ku bimera. Twandikire kugira ngo ubone inama za tekiniki n'ibisubizo byo gutunganya.

Kongera umurongo wawe wo gutunganya UHT ukoresheje ibikoresho byihariye

Kuvugurura umurongo wawe wo gutunganya UHT ukoresheje modules zikora neza bishobora kongera cyane ireme ry'ibicuruzwa, uburyo bwo gutunganya, no kunoza umusaruro. Izi sisitemu zongereweho ni ingirakamaro cyane cyane iyo ukoresha ibinyobwa bifite agaciro gakomeye cyangwa resept zigoye.

Ibikoresho bisanzwe byishyurwa birimo:

Umuvuduko w'ingufu– bikuraho ogisijeni yashongeshejwe, bigabanya ogisijeni, kandi bikongera ubushobozi bwo kuguma mu bubiko.

Homogenizer ifite umuvuduko mwinshi– bitanga imiterere imwe y'umuti, bikongera ubushobozi bwo gufunga neza, kandi bikongera uburyo bwo kumena mu kanwa.

Umushongi w'Ingufu nyinshi– bifasha gushyira umutobe n'ibinure mu murongo, bigabanya ingano n'igiciro cyo gupakira.

Sisitemu yo Kuvanga Inline– ikora mu buryo bwikora uruvange rw'amazi, isukari, uburyohe, n'ibintu bikora.

EasyReal itanga uburyo bwose bwo guhuza izi modules n'izisanzweho.UHT n'imiyoboro yo kuzuzamo ibintu bidasembuyeBuri gice gitoranywa hashingiwe ku bwoko bw'ibicuruzwa byawe, ingano y'itsinda, n'ibisabwa mu isuku, bigatuma habaho kugenzura neza uburyo ibiryo bikorerwamo ndetse no kurinda umutekano w'ibiribwa.

Urashaka kwagura sisitemu yawe yo kuzuza amazi adafite aside? Reka EasyReal ikore imiterere ikwiye ijyanye n'intego zawe zo gukora.

Witeguye kubaka umurongo wawe wo kuzuza amazi adafite aside?

Nyuma yo gukora ibikoresho no kohereza, EasyReal itanga ubufasha bwuzuye bwa tekiniki kugira ngo itangire neza. Teganya iminsi 15-25 y'akazi kuri:

Gushyira no gukoresha aho hantu

Ibikorwa byinshi byo kugerageza

Amahugurwa ku bakoresha ibikoresho n'ihererekanya ry'abashinzwe umutekano

Kwemerwa kwa nyuma no guhinduka mu bucuruzi

Dutanga ubufasha aho hantu cyangwa ubuyobozi buri kure, hamwe n'inyandiko zuzuye, urutonde rw'umutekano, n'ibikoresho byo kubungabunga.

Ukeneye uruganda rwa Aseptic sterilization rwagenewe umushinga wawe?
Shanghai EasyReal Machinery yabashije gutanga imiyoboro itunganya Aseptic UHT mu bihugu birenga 30, ishyigikira ibicuruzwa kuva ku mutobe w'imbuto, puree na paste kugeza ku binyobwa n'isosi bikomoka ku bimera.

Twandikire uyu munsi kugira ngo ubone imbonerahamwe y'ibikorwa byihariye, imiterere y'aho ibintu biherereye, n'igiciro cy'umushinga gihuye n'ibyo ukeneye mu musaruro wawe.

Shaka icyifuzo cyawe ubu ngubu