Chili Sauce Production Line
Chinja Chili Chitsva kuita Musika-Wakagadzirira Sauce ine Maximum Efficiency
TheEasyReal Chili Sauce Production Lineinopa mhinduro yakakwana yekubata mhando dzakasiyana dzechili, dzinosanganisira tsvuku, girini, yero, ziso reshiri, jalapeño, uye habanero. Iyo sisitimu inobata matehwe akaomarara, mhodzi, uye zvimiro zvefiber zvine kugaya chaiko uye nekubika kupisa. Inopawo kudzora kwakasimba pamusoro pemanyorerwo, kupisa mwero, uye microbial kuchengetedza.
Mutsara uyu unosanganisira:
● Mhepo-inofuridza + bhurashi yekuwachisa muchina wekuchenesa zvinyoro
● Destemmer nekubvisa mbeu kuchenesa mapods mambishi
● Chigayo chenyundo kana kuti colloid grinder kuderedza ukuru
● Mapoto ekubikira ane bhachi kana kuti zvibikira zvinogara zvichigadzira kuti kunakirwa
● Tube-in-tube kana plate sterilizer kuti ive nechokwadi chekugadzikana kwesherufu
● Michina yekuzadza otomatiki uye yekuvharisa yemabhodhoro, zvirongo, kana homwe
Isu tinovaka mutsara muzvikamu zvemodular kuti zvienderane nezvinodiwa zvakasiyana-siyana-kubva pa500 kg/h kusvika ku10 tons/h. Zvishandiso zvinosangana nezviyero zvegiredhi rekudya (SUS304/SUS316L), nemapaipi ese akakwenenzverwa uye CIP-yakagadzirira. Yakasanganiswa neyedu smart control system, vashandisi vanogona kutarisa tembiricha, chiyero chekuyerera, uye kuzadza chaiko munguva chaiyo.
Chiitiko chepasirese cheEasyReal mukugadzira soso chinotibatsira kuendesa michina inokodzera recipe yako yemusanganiswa wechili uye zvaunofarira mudunhu, ingave yeAsia-style yakaviriswa chiliso muto, Mexican-style salsa roja, kana American Louisiana-style inopisa sosi.
Kubva kuMugwagwa-Chimiro Kupisa kuenda kune Export-Akagadzirira Mabhodhoro
EasyReal's chili sauce processing system yakanakira misika yakasiyana siyana uye magadzirirwo:
1. Condiment uye Sauce Factories
Vagadziri vepaste yemubhodhoro, pepper purée, sambal, uye sriracha vanoshandisa mutsara wedu kudzora kupisa, acidity, uye magadzirirwo emhando inodzokororwa.
2. Yakagadzirira-Ku-Kudya uye Kudya Prep Makambani
Shandisa mutsara kugadzira chili-based flavour bases for noodles, stews, pakarepo chikafu packs, uye dipping sauces.
3. Ethnic Food Exporters
Vagadziri veKorea gochujang, Thai chili paste, kana Mexican salsa vanobatsirwa kubva kune yedu inochinjika chengedzo dosing uye yekurongedza sarudzo (mabhodhoro egirazi, masaga, kana mapochi ane mhepo).
4. Food Co-Packers uye OEM Brands
Unoda kugadzirisa mhando dzechili dzakasiyana pamutsara mumwe chete? Yedu yekukurumidza CIP, inogadziriswa misoro yekukuya, uye akawanda ekubika kettle sarudzo inoita kuti kushandura pakati pekubika kuve nyore.
5. Zvidiki-zvidiki zveMadhishi eDunhu Kuwedzera
Kubva pamabhechi ehunyanzvi kusvika kune akakura semi-inoenderera mberi kuburitsa, isu tinopa scalable zvigadziriso nenzira dzinodhura dzekusimudzira.
Kunyangwe iwe uri kutsvagisa chiiri yakaomeswa, chichiri chinyoro, kana mash yakaviriswa, EasyReal inogadzira matanho ekutanga ekurapa kuchengetedza zvinonhuwirira, kuderedza masara eganda, uye kuve nechokwadi chekuchengetedza capsaicin.
Match Output, Product Type, uye Packaging kune iyo Right Setup
Paunenge uchisarudza yako chili sauce line, funga zvinotevera zvinhu:
1. Output Capacity
● 500–1000 kg/h: Yakanakira kutyaira kwendege kana mabhureki edunhu
● 1-3 tani / h: Inokodzera vagadziri vepakati-mwero wecondiment
● 5–10 tons/h: Yakagadzirirwa mafekitari makuru ane uwandu hunodiwa kunze kwenyika
2. End Product Type
●Chili paste / mhiripiri yakapwanyika: Coarse grind, kubika kushoma, kuzara kupisa kana kuseptically
●Smooth inopisa muto: Kukuya kwakanaka, yakasefa puree, emulsified texture
●Yakaviriswa chili muto: Inoda mamwe matangi uye nguva-yakavakirwa kutonga kwekuchembera
●Green chili muto: Inoda kupisa zvinyoro, anti-oxidative matanho, uye kuchengetedza kwemavara
●Multi-flavour blends: Inotsigira gariki, vhiniga, shuga, mafuta dosing yematunhu mafomula
3. Packaging Format
●Mabhodhoro egirazi / PET mabhodhoro: Inoda bhodhoro rinser, kupisa kuzadza, capping
●Sachets / homwe: Inoda pouch filler + yekuisa chisimbiso
●Drum kana bhegi-mu-bhokisi: Inokodzera kuwanda chili mash kuchengetedza
Mainjiniya edu anogona kukurudzira marongero akavakirwa pane yako resipi viscosity, tembiricha yekumisa, uye kumhanya kwekurongedza. Isu tinopa ese semi-otomatiki uye akazara otomatiki setups.
Kubva Kutsva Chili kuenda kuBhodhoro Rakavharwa - Nhanho-neNhanho Maitiro
Heino yakajairwa kuyerera kwekugadzira inopisa chili sauce:
1.Mbishi Chiri Kugamuchira
Ronga nemhando (itsva, yakaomeswa, yakaviriswa mash)
2.Washing & Cleaning
Mhepo inovhuvhuta + bubble washer → bhurashi washer
3.Kudhirisa & De-seeding
Kuparadzanisa mashanga nembeu (kana zvichidiwa)
4.Kupwanya / Kukuya
Chili sando chigayo kana colloid chigayo chekudzikisa chidimbu
5.Kubika & Emulsifying
Kettle cooker kana inoenderera ichidziya musanganiswa wekunhuhwirira, kutonga kwemavara
6.Wedzera Ingredients
Garlic, munyu, shuga, mafuta, vhiniga, nezvimwe.
7.Homogenization / kunatsiridza
Optional, kuitira sosi dzakapfava
8.Sterilization
Tube-in-chubhu kana ndiro inouraya pa95–121°C
9.Kuzadza & Capping
Kuzadza kupisa kana aseptic yekuzadza zvirongo, mabhodhoro, pouches
10.Kutonhodza & Kunyora
Tunnel inotonhorera → kunyora → kurongedza
Kuyerera uku kunogona kugadziriswa zvichibva pane chili sosi uye chimiro chechigadzirwa.
Ane Simba, Akavimbika Machina Akagadzirirwa Spicy Workflows
Muchina wega wega mumutsara unoita basa rakakosha. Heano maitiro akakosha:
Chili Washing and Sorting Machine
Iyi sisitimu inoshandisakugeza bubble + mhepo inovhuvhuta + mabhurashi akapfavakubvisa ivhu, huruva, uye zvisaririra zvemishonga yezvipembenene. Kuyerera kwemhepo kunoita kuti matehwe echichi arambe akapfava. Chimiro chacho chinosanganisira mubhedha wakarerekera wemvura inoyerera uye kufashukira kune anoyangarara madzinde. Kana ichienzaniswa nekuwacha nemaoko, inoderedza basa uye inovandudza utsanana.
Chili Destemmer & Separator Mbeu
Yakavakwa nemashizha anotenderera uye madhiramu ane perforated, chikwata ichi chinobvisa madzinde nemhodzi huru kubva kuchiri nyoro kana yakaviriswa. Inogadzirisa kumhanya kuti ienderane nemhando yechili (semuenzaniso, mukobvu weMexico chili vs. slim shiri ziso). Stainless simbi dhizaini inovimbisa kuchengetedza kwekudya uye kuchenesa kuri nyore. Iyi nhanho yakakosha kune yakatsetseka sosi.
Chili Hammer Crusher / Colloid Grinder
Iyo chili crusher ine ahigh-speed inotenderera hammerheadpakukuya zvikukutu. Nekunaka kwemavara, iyocolloid chigayoinoshandisa rotor-stator gap kuti emulsify zvimedu. Kumhanya kwerotor kunosvika ku2800 rpm. Iyo grinder inotsigira isina nhanho gap kugadzirisa, zvichiita kuti zvive nyore kushandura pakati pechunky uye yakatsetseka sosi mameseji.
Jacketed Cooking Kettle / Continuous Cooker
Iyo kettle yakavharwa inoshandisautsi kana kupisa kwemagetsiyekunonoka kubika uye kuravira infusion. Inotsigira agitation uye tembiricha kutonga. Kune mitsetse yepamusoro-yekubuda, tinopa aContinuous screw-mhando kana chubhu yekudziya cooker, iyo inosimudzira throughput uchichengeta kuenderana. Kubika kunobatsira kuputsa madziro emasero uye kuwedzera kunhuhwirira kwechili.
Tube-in-Tube Sterilizer
Yeduchubhu-in-chubhu sterilizerinoshandaIndirect heat exchanger:Shandisa mvura inopisa kuchinjanisa kupisa nechigadzirwa kutikudzivisa kupisa kwakananga kweutsizvechigadzirwa uye inova nechokwadi chekuchengetedzwa kwepamusoro kwezvinonaka pasina kusvibiswa kana kunyungudutswa kwechigadzirwa uye kunyungudutsa muto wechili pa95–121°C. Inochengetedza microbial kuchengetedzwa pasina kupisa chigadzirwa. Iyo unit inosanganisira yekubata chubhu, balance tank, uye otomatiki back-pressure control. Kana ichienzaniswa nejekiseni remuputi, inodzivirira kunaka uye ruvara zviri nani.
Chili Sauce Kuzadza & Capping Machine
Tinopapiston fillers for thick pastesuyegiravhiti kana kupisa-kuzadza michina yemasosi akatsetseka. Kumisikidzwa kwebhodhoro/chirongo, nitrogen dosing (inosarudza), uye kukurumidza-kuchinja-kuzadza misoro inovimbisa kurongedza kwakanaka. Iyo yakabatanidzwa capping station inobata twist caps kana flip-tops. Kufambisa kunofambiswa neServo kunowedzera kurongeka uye kumhanya.
Gadzira Chero Chili Type - Kubva paZiso reShiri kuenda kuBell Pepper
EasyReal's chili sauce line inobata zvakasiyana-siyana zvechili mhando uye zvinosanganiswa. Kana uri kushandisafresh chili, fermented mash, kanamapodhi akaomeswa nechando, michina inochinja nyore ne modular upgrades. Iyo destemmer uye grinder inogamuchira zvese zvidiki uye hombe chili pods, kusanganisira:
●Chiri tsvuku(semuenzaniso, cayenne, serrano)
●Green chili(semuenzaniso, jalapeno, Anaheim)
●Yakaviriswa chili mash
●Yellow chili / bhero mhiripiri
●Ziso reshiri chili / Thai chili
●Kusvuta kana zuva-yakaomeswa chili (mushure mekudzorera mvura)
Yedukukuya mayunitsi anotsigira manyoro uye akaomesesa manyorerwo, kubva chunky Mexican-style salsa kusvika kutsetseka Louisiana inopisa sosi. Unogonawo kuwedzerahanyanisi, gariki, vhiniga, mafuta, shuga, starch, kana thickenerspakati-maitiro. Kune yakakwira-viscosity sosi (semuenzaniso, chili-garlic paste), tinopavacuum mixers kana maviri-layer agitatorskudzivisa homwe dzemhepo.
Mafomati ekubuda anogona kuchinjika zviri nyore:
● Chinja kubvagirazi bhodhoro rinopisa mutokuspouted pouch chili pastenekushandura muchina wekuzadza.
● Shandisa zvakasiyana-siyana sterilization modules (tube-in-tube kana tubular) zvichienderana ne viscosity uye tembiricha kubata.
● Maitiromulti-flavour blends(inotapira chili muto, sambal, kana Sichuan-style spicy oil) ine resipi-chaiyo dosing matangi.
Kunyangwe iwe uchimhanyisa mwaka mabhechi kana gore-kutenderera kugadzirwa, mutsara unopa yakakwira shanduko yekumhanyisa uye resipi ndangariro chengetedzo muPLC system.
Ona Yese Chili Move - Tevera, Dzora, uye Gadzirisa
EasyReal inoshongedzera iyo chili sauce line neGermany SiemensPLC + HMI control systemyekuonekwa kwemaitiro chaiwo-nguva. Iwe unowana intuitive control skrini ine maalarm, maitiro macurves, uye parameter marongero akagadzirirwa imwe neimwe module.
Zvinokosha:
●One-touch recipe switch: Chengetedza marongero echili yega yega musanganiswa (tembiricha, kuyerera kweyero, viscosity renji)
●Tembiricha uye kudzvanywa kutema: Tevera sterilization uye data yekubika kuve nechokwadi chekutevedzera HACCP
●Automatic level sensors: Tarisa matangi ekudyisa kudzivirira mafashama kana yakaoma kumhanya
●Remote diagnostics: Wana rutsigiro kubva kuEasyReal's mainjiniya kuburikidza neEthernet kubatana
●CIP (Yakachena-mu-Nzvimbo) kutonga: Seta kutenderera kutenderera kwepombi, matangi, uye mafirita
Iyo sisitimu inorerutsa kudzidziswa, inoderedza zvikanganiso, uye inovandudza kuenderana. Iwe unogona kuseta vhoriyamu yekuzadza, kuverenga kwebhodhoro, uye nguva yekubika mumapombi mashoma. Kune mitsara yepakati uye yakakura, tinopa akawanda-screen masisitimu ekutarisa kubika, sterilization, uye nzvimbo dzekuzadza zvakasiyana.
Nokushandisamhando dzakadai Nokia, Schneider, uye Omron, EasyReal inova nechokwadi chekushanda kwakagadzikana uye kuwanikwa kwepasi rose kwezvikamu. Iwe unogona zvakare kubatanidzabarcode masisitimu kana batch rekodhi maprintayekugadzira traceability.
Rega EasyReal Ikubatsire Iwe Kuunza Kupisa Kumusika
Neanopfuura makore makumi maviri nemashanu eruzivo mukugadzira michero nemiriwo,Iyo kambani Shanghai EasyReal Machinery Co., Ltd.inopa turnkey chili sauce mhinduro inovimbwa nemafekitori mukatiAsia, Latin America, Africa, uye Eastern Europe.
Isu tinotsigira:
● Kurongeka kwemaitiro ekugadzirisa uye kuronga kwefekitari
● Miyedzo yeLab-scale uye miyedzo yemaformula echichi mash kana mapodhi mambishi
● Kuisa, kutumira, uye kudzidziswa kwevashandi vemunharaunda
● Mushure mekutengesa zvisara uye online technical support
● Kudyidzana kweOEM/ODM kwezvigadzirwa zvemhando yepamusoro zvinotengeswa kunze kwenyika
Hazvina mhosva kuti rudzi rwako rwechili, dhizaini, kana chinangwa chekurongedza, EasyReal inogona kugadzirisa michina chaiyo yeyakatsetseka, inonhuhwirira, uye yakagadzika pasherufu.
Zvigadzirwa zvikamu
