Mutsetse Wekugadzirisa Plum
Mutsetse wekugadzirisa plum weEasyReal unopakushanda kwakagadzikanayezvigadzirwa zvine dumbu rakawanda nerakaderera. Tinoshandisa simbi isingatsvi yechikafu pazvikamu zvese zvinobata uye tinoteveradhizaini yemodularsaka unogona kugadzirisa mutsetse zvichienderana nerudzi rwechigadzirwa.
Mutsetse wega wega unotanga neChigadzirwa chekusuka nekuronga mapuramu, ichiteverwa nepulper inoparadzaiyo inoparadzanisa makomba nemaburi kubva paganda. Zvadaro, zvichibva pane chinangwa, kuyerera kwemvura kunosiyana:
● Zvemuto, tinosanganisira kubvisa, kurapwa kwe enzyme, kujekesa, uye kupwanya.
● Zvepuree, tinochengeta pulp isina kupfapfaidza zvakanyanya uye tinoisa kupisa zvinyoro nyoro.
● Zvejamu kana paste, tinosanganisira matangi ekusanganisa, zvinonyungudutsa shuga, uye zvinobika zvevacuum.
Maitiro ese ekupisa anoshandisa zvakanyatsonakaKudzora tembiricha yePIDYeduzvinouraya utachiona muchubhuBata plum paste ine viscosity yakakwira pasina kupisa zvakanyanya kana kusvibisa. Pakupedzisira, zvigadzirwa zvinopinda mumitsetse isina utachiona kana inopisa yekuzadza.
EasyReal inogadzira mutsetse wega wega wekuchenesa kuri nyore, kuchengetedza simbauyenguva yakawanda yekushandaKunyangwe muchida 500 kg/h kana 20,000 kg/h inobuda, mainjiniya edu anogona kugadzirisa mhinduro yacho kuti ienderane nehukuru hwechigadzirwa chenyu, kuwanikwa kwesimba, uye fomati yekurongedza.
Vagadziri vemichero vanoshandisa EasyReal plum lines nenzira dzakawanda:
● Mafekitori ejusigadzira NFC uye simbisa.
● Mhando dzejamgadzira zvigadzirwa zvinotapira kubva kumhando dze clingstone kana damson.
● Vatengesi vePureetuma kunze kwenyika pulp yakapedzwa zvishoma yekudya kwevana uye misanganiswa yemukaka.
● Maketani ebhekarishandisa plum paste pakuita ma mooncakes, ma tarts, nema cookies akazara.
Tinotsigirawo:
● Makambani ekurimakugadzira mapurumu matsva akawandisa munguva yekukohwa.
● Vatengesi veOEMkugadzira zvigadzirwa zvemabhegi zve220L zvakagadzirwa nemadhiramu.
● Vagadziri vezvibvumiranovanoshandira vatengi vemichero vakawanda pamutsetse mumwe chete unochinjika.
Mitsetse yedu yemapurumu inoenderanamhando dzakasiyana-siyana dzezvirimwaseplum tsvuku, plum yero, greengage, kana damson. Ungave uchinanga majagi ekutengesa emuno kana ekuzadza akawanda, EasyReal ine magadzirirwo akasimbiswa.
Kuti usarudze nzira chaiyo yekugadzirisa plum, funga nezvezvinhu izvi zvakakosha:
1. Kugona kubuda:
● Chikero chidiki: 500–1000 kg/awa
● Chiyero chepakati: 2–5 matani/awa
● Chikero chemaindasitiri: matani gumi paawa zvichikwira
2. Rudzi rwechigadzirwa:
● Zvemuto ne concentrate: sarudza mamodheru ane enzyme treatment, centrifugal clarification, uye falling-film evaporator.
● Zvepuree nechikafu chevana: shandisa pulping isina kusimba ine kupfapfaidza kushoma uye sterilizers dzisina kuchekwa zvakanyanya.
● Zvejamu kana paste: sarudza mavacuum cooker, ma sugar mixers, uye ma high-viscosity fillers.
3. Fomu rekurongedza:
● Mabhodhoro egirazi kana majagi ekutengesa (200–1000 ml)
● Mabhodhoro epurasitiki anozadza zvinopisa
● 200L/220L mabhegi asina utachiona ari mumadhiramu
● Mabhegi ezvekudya e1–5L
4. Mamiriro ezvinhu asina kugadzirwa:
● Mapurumu matsva
● IQF kana kuti yakaomeswa nechando
● Pulp yakatoiswa gomba
Mainjiniya edu ekutengesa anogona kutevedzera nzira dzakasiyana dzekufambisa zvinhu zvechigadzirwa chako. Tinokubatsira kuenzanisamari yekudyara vs. goho, nguva yekugadzirisa kana nguva yekushandauyegadziriro yemaoko vs. otomatiki.
Heino mashandisirwo anoitwa plums mbishi mukugadzirwa kwezvigadzirwa zvekupedzisira:
Mapurumu matsva
→Kukwidziridza Conveyor
→Muchina wekuwachisa mabhurugwa + Muchina wekuwachisa mabhurashi
→Kuronga Conveyor
→Kuparadza Pulper
→Chitofu
→(sarudzo) Tangi reKurapa Enzyme
→(sarudzo) Chinojekesa Centrifugal
→(sarudzo) Evaporator yekusimbisa
→Sterilizer (chubhu-iri-muchubhu kanarudzi rwechubhu)
→Kuzadza Kusina Mabhakitiriya kana Kuzadza Kunopisa
→Chigadzirwa Chapera: Juice / Puree / Jam / Paste
Isu tinogadzirisa chati zvichienderana nezvamunoburitsa. Semuenzaniso, puree inodarika enzyme uye matanho ekujekesa. Mitsetse yejam inosanganisirachikamu chekusanganisa & kunyungudutsa shugausati wabika uchishandisa vacuum.
Ngatitarisei michina mikuru inoita kuti plum line yako ishande zvakanaka:
Muchina wekuwachisa mapuramu emvura + Muchina wekuwachisa bhurashi
Chigadzirwa ichi chinosimudza nekunyika mapurumu mutangi resimbi isina ngura rine mvura inotenderera.sisitimu yemabhurumuinokwenya muchero zvinyoro nyoro kubvisa guruva netsvina. Zvadaro,mabhurashi anotendererasuka pamusoro wozogeza nemvura yakachena.
→ Inobatsira kubvisa mishonga yezvipembenene nematehwe akapfava pasina kukuvara.
→ Inoderedza kusununguka uye inovandudza hutsanana muchikamu chekutanga.
Chinotakurisa Plum
Bhandi resimbi isina ngura rinofambisa mapurumu akagezwa pasi pechiedza kana kuti nemaziso. Vashandi vanobvisa michero yakaora kana kuti isina kuibva.
→ Inoita kuti michero yemhando yepamusoro chete ipinde muchikamu chekupwanya.
→ Kuronga kamera kwesarudzo kunowanikwa kuti uite otomatiki yakazara.
Pulper yeKuparadza Plum
Muchina uyu unoshandisa sefa inotenderera inokurumidza kupatsanura makomba kubva munyama. Chidimbu chemukati chinotenderera nechidzitiro chemesh uku pulp ichipfuura nepakati.
→ Inobvisa matombo epuramu zvinobudirira pasina kupwanya tsanga.
→ Inoburitsa puree yakatsetseka kana muto wepasi pasina marara akawanda.
Tangi reKurapa Enzyme
Kuti ive nemuto uye concentrate, tangi iyi inowedzera ma enzymes emhando yepamusoro ekupwanya pectin uye kuderedza viscosity.
→ Inovandudza goho remuto uye inoderedza mutoro wekusefa.
→ Tangi rakaputirwa zvizere rine musanganiswa wepaddle uye kudzora tembiricha.
Chinojekesa Centrifugal
Iyi centrifuge inoparadzanisa zvinhu zvakasimba zvakamiswa kubva kumuto mushure mekuputsika kwema enzyme.
→ Inopa muto weplum wakajeka.
→ Inonyanya kubatsira NFC uye kubvisa mitsetse ye concentrate.
Muchina weKufashaira-Firimukana FvarwiEmupfuri
Muchina we evaporator unosanganisa muto kuita sirapu kana kuti paste. Muto wacho unopinda mupurasitiki yakatetepa pamusoro pemachubhu anopisa uye mvura inopwanyika.
→ Inoshandisa vacuum evaporation inodziya zvishoma kuti ichengetedze kunaka kwayo.
→ Kuchengetedza simba nekushandisazve kupisa kubva pane zvanga zvichiitika kare.
Chubhu-iri-muchubhu kanaTubularMushonga wekuuraya utachiona
Tinoshandisa ma sterilizers emhando ye tubular pakugadzira muto nechubhu-iri-muchubhumhando dzema sterilizeryejamu/paste/puree ine viscous.
→ Inochengetedza mhando yepamusoro yechigadzirwa pa 95–121°C.
→ Inosanganisira rekodhi yekupisa, machubhu ekubata, uye vharuvhu yekumanikidza kumashure.
→ Inodzivirira kusvibiswa kunyangwe ine pulp yakakora.
Muchina wekuzadza weAseptic
Muchina uyu unozadza chigadzirwa cheplum chakacheneswa mumabhegi asina utachiona mukati memadhiramu kana mabhini.
→ Inoshanda munzvimbo yakachena kana mamiriro emhepo isina utachiona.
→ Inowanikwa mumhando dzemusoro mumwe chete kana kuti mbiri.
→ Yakakodzera kutengeswa kunze kwenyika uye kuchengetwa kwenguva refu.
Mutsetse weEasyReal plum unoshanda nemhando dzakasiyana dzemhando dzemapuramuuyemamiriro ekuisaKana ukagamuchiramapurumu matsvuku, mapurumu eyero, magreengages, kanamadhamoni, sisitimu yedu inogadzirisa matanho ekuyerera uye kusefa kuti ienderane nemagadzirirwo uye kuenzana kweshuga-asidi.
Unogona kupa chikafu:
● Mapurumu matsva(nemakomba)
● Mapurumu akaomeswa nechando kana kuti akanyungudutswa
● Pulp yakatoiswa gombakubva mudura rinotonhorera
● Muto wakaibva zvakanyanya kana kuti wakakuvarayekunamira
Chinangwa chega chega chechigadzirwa chine nzira yakasarudzika yekushanda. Semuenzaniso:
● Mitsetse yemutokusimbisa kujeka uye kuputsika kwema enzyme kuti pave negoho rakanaka.
● Mitsetse yePureeSiya kujekesa uye chengeta pulp fiber kuti iite magadzirirwo ezvipunu.
● Mitsetse yejamu kana yekunamirashandisai vacuum cooking uye kuwedzera shuga kuti muwane Brix uye viscosity yakakodzera.
Kuchinjika kunobvawo mukusarudza mapurasitiki. Mutsetse mumwe chete wepakati unogona kuchinja pakati pe:
● Mabhodhoro ekutengesa e200 ml
● Mabhegi eBIB matatu kusvika mashanu
● 220L madhiramu asina utachiona
Tinogadzira sisitimu iyi kuti ikwanisekuchenesa CIP nekukurumidza, kuchinja mabikirwouyenzira yekugadzirazveIzvi zvinoreva kuti unogona kudira muto mangwanani wozoisa paste masikati.
Kana zvinhu zvako zvichichinja zvichienderana nemwaka kana kudiwa kwemusika, dhizaini yeEasyReal inoita kuti tambo yako irambe ichishanda zvakanaka uye isina marara akawanda.
Mutsetse wekugadzirisa plum unoshanda paSisitimu yekudzora yakangwara yePLC + HMI, zvichikupa kutonga kwakazara uye kuona data padanho rega rega.
Chinobatidza pakati chinokutendera kuti:
● Isa tembiricha, kumhanya, uye kumanikidzwa kweyuniti yega yega
● Tarisa mwero wekuyerera kwezvinhu uye nguva yekuchengeta zvigadzirwa
● Tevedzera nhoroondo yebatch uye maCIP cycles
● Kurumidza maaramu ekugadzirisa ma parameter asina kujairika
Tinoshandisavanodzora vePLC vane zitaseSiemens ine mapaneru eHMI akabatanidzwa. Kune matanho akakosha akadai sekubvisa utachiona uye kuzadza zvisina utachiona, tinowedzeraKudzora tembiricha yePIDuyemutemo wekumanikidzwa kwemusanakuvimbisa kuchengetedzeka uye kugara kwenguva refu kwechigadzirwa.
Kune masisitimu makuru, unogona zvakare kusarudza:
● Kuongorora chirwere uri kureuye rutsigiro rwekugadzirisa matambudziko
● Kunyora uye kutumira data kunze kwenyikayekuzivisa nezvekutevedzera mitemo
● Mamodule ekutarisira mabikirwokushandura zvigadzirwa zviri nyore
Masisitimu ese anorongwa nemainjiniya edu emagetsi ari mukati uye anoedzwa panguva yeFAT isati yasvika (Kubvunzurudzwa Kwekugamuchira Mafekitori). Unowana puratifomu yakagadzikana uye iri nyore kushandisa inoda kudzidziswa kushoma.
Nekushandisa madhiraivha akangwara eEasyReal, haufanirwe kufungidzira zviri kuitika mukati memapombi. Unoona zvichiitika, unogadzirisa ipapo ipapo, uye unoramba uchitonga zvese zviri kuitika.
Shanghai EasyReal Machinery Co., Ltd. yatove nekambani yeMakore makumi maviri nemashanu eruzivo muindasitirimukugadzirisa michero. Takabatsira vatengi mhiri kwemakungwaNyika dzinopfuura makumi matatukuvaka mitsetse yekugadzira yakavimbika, inochinjika, uye isingadhuri.
Kubva pakuvandudzwa kwemidziyo imwe chete kusvika kumafekitori akazara, tinotsigira:
● Kugadzira uye kuronga sisitimu
● Kupa nekuisa michina
● Kudzidziswa kwekupa basa uye kwemushandisi
● Rutsigiro rwekutengeswa uye zvikamu zvekuchengetedza mushure mekutengesa
Mutsetse wega wega wekugadzira plum watinovaka ndeweyakagadzirirwa chigadzirwa chako, kurongedza kwakouyezvivakwa zvemunharaunda yakoMhinduro dzedu dzinotsigirwa nezviitiko chaizvo zviri kuitika mumaindasitiri ejusi, jamu, uye pulp.
Rega timu yedu yeinjiniya iongorore zvaunoda. Tichagadzira mhinduro inovandudza goho, inoderedza nguva yekushanda, uye inoenderana nehurongwa hwako hwekudyara mari.
Taura nesu izvozvikukumbira mutengo kana kubvunzana kwehunyanzvi:
www.easireal.com/contact-us
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