Fruit Processing Line

Tsanangudzo Pfupi:

EasyReal's Fruit Pulp uye Puree Processing Line yakagadzirirwa kugadzirwa kwemaindasitiri kwechisikigo kana yakaomeswa michero nemiriwo pulp. Kubva pakugadzirira kwezvinhu zvakasvibirira kusvika pakunatsa, pasteurization, uye aseptic kuzadza, mutsara unoburitsa yakazara otomatiki uye yehutsanana maitiro akanakira muto, smoothie, puree, uye vagadziri vekudya kwevana.

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Product Detail

Flow Chart

Chii chinonzi Fruit Processing Line?

A mutsara wekugadzira micherondiyo yakazara maindasitiri sisitimu yakagadzirirwa kushandura michero mitsva kuita-yakawedzerwa zvigadzirwa zvakaita sejusi, purees, pastes, concentrate, jamu, kana zvakagadzirira-kunwa zvinwiwa. Iyi mitsetse inobatanidza maitiro akawanda-akadai sekugeza, kupwanya, kupuruzira, sterilization, uye aseptic kuzadza-mukuyerera kunoenderera kunosangana nekutengesa chikafu chekuchengetedza zviyero.

Mitsetse yekugadzira michero inoshandiswa zvakanyanya mumafekitori emuto, mafekitori ekugadzira chikafu, nzvimbo dzekutengesera kunze kwemichero, uye makorasi ekurima. Vanobatsira kuwedzera kukosha kwehupfumi hwemichero yemwaka, kuderedza kurasikirwa kwemashure ekukohwa, uye kugonesa kugadzikana kwakakura kugadzirwa kwegore rose.

EasyReal inogadzira mitsara yekugadzira michero inogadziriswa zvizere zvichienderana nerudzi rwemichero, chigadzirwa chekupedzisira, uye inodiwa simba-kubva pa500 kg/h kusvika pamusoro pe20 tons/h.

Inoshanda Fruits & Final Zvigadzirwa

EasyReal's mitsara yekugadzira michero yakagadzirirwa kubata zvakasiyana siyana zvemichero mitsva, kubva kune dzinopisa uye dzinopisa dzemarudzi kusvika kune dzakadzikama zone zvirimwa. Masisitimu edu anogona kugadzira ese ari maviri michero yakapfava uye yakaoma michero, ichipa kuchinjika kwekushanda kwemwaka uye akawanda-chigadzirwa kugadzira.

Kazhinji Michero Yakagadzirwa Inosanganisira:

Tropical Fruits: Mango, Pineapple, Banana, Papaya, Guava, Passion Fruit
Temperate Fruits: Apuro, Peya, Mazambiringa, Damba, Peach
Citrus Fruits: Orange, Lemon, Lime
Vamwe: Tomato (technically a fruit), Melon, Watermelon, Strawberry

Zvigadzirwa Zvekupedzisira Zvaunogona Kugadzira:

Muto(zvakajeka kana kune makore)
Chibereko Puree / Pulp
Fruit Paste / Concentrate(semuenzaniso, mango concentrate, tomato paste)
Jam & Muchero Kupararira
RTD (Yakagadzirira-Ku-Kunwa) Zvinwiwa
Baby Food Bases
Flavored Syrups kana Sauces

Kunyangwe chinangwa chako chiri chekushandira musika wepamba kana kutumira kunze kune vatengi vepasirese, mitsara yedu inotsigira hutsanana, yakagadzikana, uye inokonzeresa kugadzirwa kwemichero-yakagadzirwa nemhando dzakasiyana siyana uye yekurongedza sarudzo.

Product Showcase (Bata nesu kuti uwane rumwe ruzivo)

UHT Sterilizer uye aseptic yekuzadza muchina

Standard Processing Flow

Mutsara wekugadzira michero wakajairwa unoshandura michero yakasvibira kuita zvigadzirwa zvakapedzwa kuburikidza nehurongwa hwekuita otomatiki uye hutsanana. Iyo chaiyo yekuyerera inogona kusiyana zvichienderana nerudzi rwemuchero uye chinodiwa chigadzirwa, asi kazhinji chinosanganisira anotevera matanho:

Raw Fruit Reception
Zvibereko zvitsva zvinoburutswa, zvinoyerwa, uye zvinochengetwa kwenguva pfupi. Iyi nhanho inogona kusanganisira yekutanga kuongorora uye kupatsanurwa nemhando kana mhando.
Kuronga & Kuwacha
Vibrating sorters uye bubble washers inobvisa tsvina, tsvina, uye yakakuvadzwa michero, kuve nechokwadi chete chakachena uye chakakodzera zvinhu zvinopinda mukuita.
Kupwanya & Pulping / Juicing
Zvichienderana nechigadzirwa chekupedzisira, michero inopwanyika uye inoputirwa kuti ibudise puree / pulp, kana kumanikidzwa uye kuparadzaniswa kuti ibudise muto.
Preheating & Enzyme Inactivation
Preheaters inosimudza tembiricha kuti ivhare ma enzymes anogona kukonzera kushanduka kana kuparara, uye gadzirira chigadzirwa kuti chiite sterilization kana kuisa pfungwa.
Vacuum Evaporation (Sarudzo)
Kune yakaomeswa paste kana yakakwira-Brix zvigadzirwa, firimu rinodonha kana kumanikidzwa kutenderera evaporators zvinoshandiswa kubvisa yakawandisa mvura pasi pevacuum.
UHT Sterilization
Tubular kana chubhu-in-tube sterilizers kupisa chigadzirwa kusvika 85-125 ° C kana kupfuura, kuve nechokwadi chekuchengetedzwa kwemicrobiological pasina kusvibisa kunaka.
Aseptic Kuzadza
Chigadzirwa chisina kuchena chinozadzwa mumabhegi easeptic (1L-220L) uchishandisa kaviri-musoro kana imwechete-musoro mafirita, kuchengetedza hupenyu hurefu hwesherufu pasina zvinodzivirira.
CIP Yekuchenesa System
Iyo otomatiki CIP (Yakachena-mu-Nzvimbo) inochenesa mukati mepombi, matangi, uye zvishandiso pakati pemabhechi ekugadzira.

Key Equipment muFruit Processing Line

EasyReal inopa huwandu hwakakwana hwepamusoro-inoshanda michina yakarongedzwa kune yega yega nhanho yekugadzira michero. Kusarudzwa kwemichina kunogona kugadziridzwa zvichienderana nerudzi rwemichero chaiyo, viscosity yechigadzirwa, uye yekupedzisira application.

Typical Core Equipment inosanganisira:

Elevator & Feeding Hopper
Otomatiki inosimudza michero yakasvibirira kumutsara wekugadzirisa, kuve nechokwadi chekuenderera uye hutsanana kutamiswa kwezvinhu.
Muchina wekuwacha
Bubble washers, brush washers, uye sprayer rinser kuchenesa michero zvine hunyoro uye zvinyoro.
Kuronga Roller / Conveyor
Inobatsira nemaoko kana kubvisa otomatiki zvinhu zvakakanganisika, zvakaora, kana zvekunze zvisati zvagadziriswa.
Hammer Crusher / Fruit Crusher
Inopwanya michero mikuru semango kana pineapple kuita zvidimbu zvidiki, zvakagadzirira kupuruzira kana juicing.
Pulping Machine / Refiner / Juice Extractor
Inoparadzanisa pulp kubva paganda nembeu, ichigadzira yakatsetseka puree kana muto wakajeka sezvinodiwa.
Preheater
Inomisa ma enzymes uye inogadzirira chigadzirwa chesterilization kana kuisa pfungwa.
Evaporator (Kudonha Firimu / Kumanikidzwa Kutenderera)
Inoisa muto kana puree pasi pevacuum kuti iwane mazinga eBrix anodiwa epaste kana kuti concentrate.
UHT Sterilizer (Tubular / Tube-in-Tube)
Inokurumidza kupisa chigadzirwa kusvika 85-125 ° C (kana kupfuura), kuve nechokwadi chekuchengetedzwa kwehutachiona.
Aseptic Bag Kuzadza Machine
Sterile yekuzadza system ye5L kusvika 220L mabhegi, anowanikwa mune imwechete-musoro kana maviri-musoro masisitimu.
CIP System (Yakachena-mu-Nzvimbo)
Yakazara otomatiki sisitimu yekucheneswa kwemukati kwematangi, mapaipi, uye kupisa exchanger pakati pemabhechi.

Midziyo yese inovakwa nesimbi yekudya-giredhi isina tsvina uye inoenderana nehutsanana hwepasirese. Modular dhizaini inovimbisa kubatanidzwa nyore, kuwedzera, uye kugadzirisa.

Smart Automation & Yakachena Dhizaini

Yese EasyReal michero yekugadzira mutsetse ine acentralized PLC + HMI control system, kuve nechokwadi chekugadzirwa kwakatsetseka, kwakachengeteka, uye kuchinjika. Vashandi vanogona kutarisa tembiricha, chiyero chekuyerera, sterilization paramita, uye chimiro chekuzadza munguva chaiyo kuburikidza neiyo intuitive touch-screen interface.

Yedu system inotsigira:

Recipe managementkune michero yakawanda kana magadzirirwo
Automated switchingpakati pemhando dzechigadzirwa nechinguva chidiki
Real-time alarm uye kukanganisa kutema
Remote diagnostics uye kusimudzira rutsigirokuburikidza neinternet

Kubva pamaonero ekugadzira, ese ekugadzira michina inovakwa neSUS 304 kana SUS 316L simbi isina tsvina, ineCIP-yakagadzirira tubing, sanitary welds, zvokudya-giredhi zvisimbiso,uyeangled surfaceskuitira mvura inobudirira uye kuchenesa nyore. Magetsi uye ekudzora makabati akavharirwa kune IP65 chiyero chekushanda kwakavimbika munzvimbo dzine hunyoro.

Ne EasyReal, chirimwa chako hachina kubereka chete-asi zvakareodhita-yakagadzirirayeHACCP, FDA, ISO, uye CE certification zvinodiwa.

Ndinogona Kugadzira Zvibereko Zvakawanda paMutsetse Mumwechete?

Ehe. EasyReal's mitsara yekugadzira michero yakagadzirwa nemulti-chigadzirwa kushanduka, zvichiita kuti vagadziri vakwanise kubata michero yakasiyana-siyana—yakadai semango, apuro, magwavha, chinanazi, kana kuti matomatisi—pamutsetse mumwe chete pasina kuchinjwa kukuru.

Kuti ive nechokwadi chekusiyana-siyana uku, sterilization system yedu inotsigiraUHT (Ultra-High Temperature), HTST (Nguva Yekupisa Yepamusoro),uyePasteurizationmodes. Izvi zvinokutendera kuti unyatso kuchinjisa kurapwa kwekupisa zvinoenderana nerudzi rwechigadzirwa:

UHTyehurefu hwesherufu-yehupenyu muto uye puree mune aseptic packaging
HTSTzvezvigadzirwa zvakapfava semacitrus kana muto wakasanganiswa
Pasteurizationyezvigadzirwa zvakatonhora kana zvigadzirwa zvine njodzi yakaderera yehutachiona

Yakasanganiswa neanokurumidza-kuchenesa CIP masisitimu uye modular dhizaini, EasyReal midziyo inoderedza shanduko yenguva uye njodzi yekusvibiswa, zvichiita kuti ive yakanakira.mashandiro emwaka, vagadziri vezviremera, kana mitsara yezvigadzirwa zvakasiyana.

Nzira Yekusarudza Yakakodzera Michero Yekugadzira Equipment?

Kusarudza michina yekugadzira michero yakakodzera zvinoenderana nezvakawanda zvinhu-yako mbishi zvinhu, chaunoda kuguma chigadzirwa, kugona kugadzira, uye kurongedza fomati. Kunyangwe iwe uri kugadzira muto, puree, paste, kana musanganiswa wezvose zvitatu, magadzirirwo emidziyo anofanira kuenderana nezvinangwa zvebhizinesi rako.

Pa EasyReal, isu tinokubatsira kuongorora:

Chibereko mhando & magadzirirwo- michero ine fibrous semango inoda michina yakasiyana pane michero ine mvura yakaita secitrus
Kugadzirisa chinangwa- muto vs. puree vs. concentrate
Sterilization level-Pasteurization, HTST, kana UHT
Packaging type- bhodhoro, pouch, kana aseptic bag
Nzvimbo uye kushandiswa kusingakwanisi- Isu tinopa marongero ekudhirowa uye zvirongwa zvekuisa

Tinopaturnkey mhindurozvekutanga, mafekitori epakati nepakati, uye vagadziri vakakura. Kunyangwe iwe uchida diki diki mutsara wekuyedzwa kwechigadzirwa, kana mutsara weindasitiri wekugadzirwa kwekutengesa, isu tinogadzirisa masisitimu ese kuti asangane nezvako chaizvo zvaunoda.

Bata EasyReal nhasikuti uwane rondedzero yemidziyo yemunhu, dhizaini yekumisikidza, uye quote yemuchero wako wekugadzira michero.

Wagadzirira Kuvaka Mutsetse Wako Wokugadzira Zvibereko?

Kubva kutropical fruit purees kusvika kujekeswa muto weapuro, EasyReal yakabatsira vanogadzira munyika dzinopfuura makumi mana kugadzira nekuisa.inoshanda, ine hutsanana, uye yakagadzirira kunze kwenyikamitsara yekugadzira michero.

Kunyangwe iwe uchida compact pilot mutsara wekuvandudza chigadzirwa kana yakakwira-inogonesa maindasitiri sisitimu yezvakakura-kubuda, isu tinopa:

Customized processing inoyererazvemango, pineapple, magwavha, apple, tomato nezvimwe
Turnkey system dhizainikusanganisira sterilization, kuzadza, uye CIP
Kuisa nhungamiro & kuseta SOP
Global servicenerutsigiro rwehunyanzvi uye zvikamu zvakasara

Bata nesu nhasikuti ugamuchire yako yakagadzirirwa kugadzirisa mutsara chikumbiro, dhizaini dhizaini, uye fungidziro yekudyara. Rega EasyReal ikubatsire kushandura michero yako nyowani kuita pundutso, yemhando yepamusoro zvigadzirwa zvine musika wepasi rose.