Mitsetse Yekuzadza Isina Mabhakitiriya
EasyReal'sMitsetse Yekuzadza Isina Mabhakitiriyamasisitimu ekugadzirisa akabatanidzwa zvizere uye otomatiki akagadzirwa zvakananga kuti agare achichenesa uye achirongedza chikafu nezvinwiwa zvakasiyana-siyana zvine mvura. Vachishandisa tekinoroji yeUltra-High Temperature (UHT), kana tekinoroji yeHigh temperature short time (HTST), kana tekinoroji yePasteurization, aya ma "products" anopisa nekukurumidza kusvika patembiricha iri pakati pe85°C ne150°C,chengetedza tembiricha kwemasekonzi mashoma kana makumi emasekonzi kuti uwane simba rekudzivirira utachiona, wobva watonhodza chigadzirwa nekukurumidza. Maitiro aya anovimbisa kubviswa kweutachiona hunokonzera hutachiona uye kuora ukuwo uchichengetedza kunaka, magadzirirwo, ruvara, uye zvinovaka muviri zvechigadzirwa.
Mushure mekuvhiyiwa, chigadzirwa chinobviswakutamiswa mumamiriro asina utachiona kuenda kuhurongwa hwekuzadza husina utachiona, uko kunozadzwa mumidziyo yakatocheneswa seMabhegi efoiri ealuminium asina kuchena（senge mabhegi eBIB, kana/uye mabhegi makuru akadai sebhegi remarita 200, bhegi remarita 220, bhegi remarita 1000, nezvimwewo）. Izvi zvinoita kuti zvinhu zvigare kwenguva refu pakupisa kwekunze, zvichibvisa kudiwa kwekushandisa mufiriji kana mishonga yekuchengetedza makemikari.
Mutsetse wega wega weAseptic Filling Line kubva kuEasyReal unosanganisira UHT sterilizer—inowanikwa mu tubular, tube-in-tube, plate (plate heat exchanger), kana direct steam injection (DSI) configurations zvichienderana nehunhu hwechigadzirwa uye zvinodiwa pakushandisa. Sisitimu iyi inobatanidzawo fully automated PLC + HMI control panel, ichipa intuitive operation, recipe management, uye real-time monitoring ye process parameters dzese.
Kuti zvizadzise zvinodiwa zvakasiyana-siyana zvekugadzirisa, EasyReal inopamamodule akasiyana-siyana esarudzo, kusanganisira:
Zvidziviriro zvevacuum, kubvisa okisijeni yakanyungudutswa uye kudzivirira okisijeni;
Zvinoshandiswa pakushongedza zvine simba guru, kuti chigadzirwa chive chakafanana uye chiwedzere kunaka kwechinhu;
Ma evaporator ane simba rakawanda, ekusimbisa chigadzirwa chisati chabviswa mushonga;
Masisitimu eCIP (Clean-in-Place) uye SIP (Sterilize-in-Place), ekuchenesa zvinobudirira uye zvine hutsanana.
EasyReal'sMitsetse Yekuzadza Isina Mabhakitiriyadzakagadzirirwa kugadzirwa kwemaindasitiri, dzichipa mashandiro akagadzikana, kushanda zvakanaka kwesimba, uye kutevedzera mitemo yepasi rose yekuchengetedza chikafu. Dzakakodzera kugadziriswa kwezvigadzirwa zvakasiyana-siyana zvakaita semajusi emichero nemiriwo, puree, paste, mukaka wemukaka, zvinwiwa zvinobva mumiti (semuenzaniso, mukaka wesoya kana weoat), masosi, masobho, nezvinwiwa zvinoshanda, zvichiita kuti zvive mhinduro yakanaka kune vagadziri vemazuva ano vezvekudya nezvinwiwa vari kutsvaga masisitimu ekupisa anodhura zvakanyanya uye asingadhuri zvakanyanya.
Kusiyana kwekushisa kweUHT kunonyanya kuenderana nerudzi rwesterilizer inoshandiswa mumutsara uyu. Sirilizer yega yega ine chimiro chakasiyana chekutsinhana kupisa, icho chinosarudza kushanda kwayo mukupisa, kugona kwayo kubata chigadzirwa, uye mashandisirwo akakodzera:
Mushonga wekuchenesa chubhu:
Inowanzo shanda pakati pe85°C–125°C. Yakanakira zvigadzirwa zvine simba rakanyanya senge muchero puree kana muchero nemiriwo. Inodziya zvinyoro nyoro uye ine njodzi shoma yekusvibisa.
Mushonga weTubular Sterilizer:
Inofukidza tembiricha yakakura kubva pa85°C–150°C. Yakakodzera zvigadzirwa zvine mwero, zvakaita semuto, muto une pulp, nezvimwewo.
Mushonga wekuchenesa ndiro:
Inoshandawo kubva pa85°C–150°C. Yakanakira zvinwiwa zvisina kusimba zvakanyanya, zvakaita semukaka, tii, uye muto wakajeka. Inopa kushanda kwakanaka kwekuchinjisa kupisa.
Sterilizer yeKubaya Netsvina Yakananga (DSI):
Inosvika 130°C–150°C+ ipapo ipapo. Yakanakira zvinhu zvinonzwa kupisa zvinoda kupisa nekukurumidza uye zvisinganyanyi kuchinja kunaka, zvakaita sechigadzirwa chezvirimwa, mukaka, nezvimwewo.
Kusarudza mushonga wekuchenesa wakakodzera kunoita kuti pave nekushanda zvakanaka kwemuchina, kuchengetedzeka kwekupisa, uye kuchengetedzwa kwemhando yemuchina.
Mukugadzirisa zvinhu zvisina utachiona, sarudzo yekuisa zvinhu zvinozadza chigadzirwa inokanganisa zvakananga kuravira kwechigadzirwa, ruvara rwechigadzirwa, kuchengetedzeka, nguva yekushanda, uye kuchinjika kwekurongedza. Kunyangwe uri kushanda nemuchero nemiriwo, puree, mukaka, kana zvinwiwa zvinobva mumiti, kusarudza chinhu chakakodzera chekuzadza zvinhu zvisina utachiona kunoita kuti chifukidzo chisasvibiswa uye chigare kwenguva refu.
Kune mhando mbiri dzakajairika dzemafiller e-aseptic bag:
Zvizadza zvine musoro mumwe chete- yakakodzera kugadzirwa kwezvidiki kana kuti kushandiswa kwemhando dzakasiyana-siyana.
Zvizadza zvine misoro miviri- yakagadzirirwa kuzadza zvinhu zvakawanda, zvinogara zvichichinjana nemabhegi. Kukwanisa kwayo kuzadza zvinhu zvakawanda kunogona kusvika matani gumi nemaviri paawa.
EasyReal'sMasisitimu Ekuzadza Asina Kupararirainotsigira mhando dzakasiyana dzemakontena, kusanganisira:
Matumba madiki asina utachiona (3–25L)
Mabhegi/madhiramu makuru asina utachiona (220–1000L)
Masisitimu ese ekuzadza asina utachiona anogona kubatanidzwa zvakanaka nemaUHT sterilizers.
Unoda rubatsiro pakusarudza chinhu chakakodzera chekuzadza mvura chinoshandiswa muchinhu chako chemvura here? Bata EasyReal kuti uwane mhinduro dzakagadzirirwa iwe.
EasyRealMitsetse Yekuzadza Isina Mabhakitiriyadzakakodzera kugadzirisa mhando dzakasiyana dzezvikafu nezvinwiwa zvine mvura, zvichiita kuti zvive nyore kushandisa, hunhu hwazvo hwakagadzikana, uye kuchengetwa munzvimbo yazvo. Mashandisirwo akajairika anosanganisira:
Majusi emichero nemiriwo & puree & paste
semuenzaniso, muto weapuro, muto weorenji, puree yemango, puree yemichero yakasiyana, puree yekaroti nejusi, domasi paste, puree yepichi neapricot nejusi, nezvimwewo.
Zvigadzirwa zvemukaka
semuenzaniso, mukaka, mukaka une flavour, zvinwiwa zveyogati, nezvimwewo.
Zvinwiwa zvinobva mumiti
semuenzaniso, mukaka wesoya, mukaka weoat, mukaka wealmond, mukaka wekokonati, nezvimwewo.
Zvinwiwa zvinoshanda uye zvinovaka muviri
semuenzaniso, zvinwiwa zvemavhitamini, mapuroteni anonhuhwirira, zvinwiwa zve electrolyte, nezvimwewo.
Masosi, paste, uye zvinonhuhwirira
semuenzaniso, domasi paste, domasi ketchup, chili paste uye chili sauce, salad dressing, curry paste, nezvimwewo.
Nemitsetse yekuzadza yeEasyReal Aseptic, zvigadzirwa izvi zvinogona kurongedzwa zvisina utachiona uye kuchengetwa pasina zvinochengetedza, zvichideredza mari yekuchengetedza uye mari yekufambisa zvinhu ukuwo zvichichengetedza kunaka kwechigadzirwa.
Kugadziriswa kwekuchenesa maindasitiri
Inopa kugadziriswa kwekupisa kwakanyatsojeka uye kudzora nguva yekuchengetedza, ichivimbisa kuchengetedzeka kwehutachiona uku ichichengetedza kunaka kwechisikigo, ruvara, uye kudya kunovaka muviri.
Sarudzo dzeSterilizer Dzinochinjika
Inotsigira mhando ina dzema sterilizers—tubular, tube-in-tube, plate, uye DSI (direct steam injection uye direct steam infusion)—kuti isangane nezvinodiwa zvakasiyana zve viscosity, particle content, uye thermal sensitivity.
Sisitimu Yekuzadza Aseptic Yakabatanidzwa
Inoshanda zvakanaka nemidziyo yekuzadza mabhegi isina utachiona ine musoro mumwe chete kana miviri, inoenderana nemabhegi e3–1000L, madhiramu.
Kuzvigadzira Kwepamusoro & Kudzora
Yakavakwa nepuratifomu yakangwara yePLC + HMI, inobvumira kutarisa panguva chaiyo, manejimendi yemaresipi akawanda, kuona alarm, uye kushanda kweinterface kuri nyore kushandisa.
Mamodule Anoshanda Anosarudza
Inogona kuwedzerwa ne:
Chinobvisa ngura- yekubvisa okisijeni
Homogenizer ine kumanikidzwa kwakanyanya- kuti magadzirirwo agare akasimba
Muchina we evaporator une mhedzisiro yakawanda- yekutarisa mukati
Kubatanidzwa Kwakazara kweCIP/SIP
Yakashongedzerwa nemasystem ekuchenesa munzvimbo (CIP) uye SIP (SIP) anozvishandira ega kuti asvike padanho repasi rose rehutsanana hwechikafu.
Dhizaini Yakagadzika uye Inokwanisa Kukura
Mutsetse wekugadzira unogona kuwedzerwa, kukwidziridzwa, kana kubatanidzwa muzvigadziko zvekugadzira zviripo.
Zvikamu zvePremium-Grade
Zvikamu zvepakati zvinobva kuSiemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco nedzimwe mhando dzepasi rose, zvichiita kuti dzigare kwenguva refu, dzishande zvakanaka, uye dzitsigire pasi rose.
Sisitimu yeSmart Control yakagadzirwa neShanghai EasyReal Machinery inoita kuti mitsetse yekugadzira yeUHT pamwe nemichina yayo ishande nemazvo, yakavimbika, uye iri nyore kushandisa. Yakavakirwa pahurongwa hwemazuva ano hwe automation, inobatanidza PLC (Programmable Logic Controller) neHMI (Human-Machine Interface) kuti itonge uye iongorore maitiro ese.
Zvikonzero Zvikuru:
Kutarisa & Kudzora Munguva Yechokwadi
Tarisa tembiricha, kumanikidzwa, mwero wekuyerera kwemvura, mamiriro evharuvhu, uye maalamu ehurongwa panguva chaiyo uchishandisa interface yeHMI yekubata-bata.
Kutarisira Mabikirwo Ezvigadzirwa Zvakawanda
Chengeta uye chinja pakati pemafomura ezvigadzirwa zvakasiyana-siyana. Kuchinja nekukurumidza kunoderedza nguva yekushanda uye kunowedzera kuenderana.
Kuona Mhosva otomatiki & Kupindirana
Kuongororwa kwezvikanganiso ne interlock logic kwakavakirwa mukati kunobatsira kudzivirira mashandiro asina kuchengetedzeka. Sisitimu inorekodha, inoshuma, uye inoratidza nhoroondo yezvikanganiso otomatiki.
Kuongorora Kure & Kunyora Data
Inotsigira kuchengetedza data uye kuwana data iri kure, zvichibvumira mainjiniya eEasyReal kuti aite diagnostics online, upgrades, uye technical support.
Zvikamu zveMagetsi zveGiredhi repasi rose
Masensa ese, ma actuator, madhiraivha, ma relays, uye mapaneru anoshandisa zvinhu zvemhando yepamusoro kubva kuSiemens, Schneider, IFM, E+H, Krohne, uye Yokogawa kuti agare kwenguva refu uye achengetedzeke.
Kusarudza mitsetse yakakodzera yekuzadza isina utachiona kwakakosha kune vagadziri vezvekudya zvine mvura vachivavarira kuona kuti chigadzirwa chakachengeteka, kugara zvakanaka pasherufu, uye kushanda zvakanaka kwekugadzira. Kurongeka kwakakodzera kunoenderana nezvinhu zvakakosha zvakati wandei:
Rudzi rwechigadzirwa uye viscosity: Majusi akajeka angada mhando yeplate Aseptic Filling Lines, nepo zvigadzirwa zvine viscous kana tumbuyu zvakaita semango puree kana mukaka we oat zvichigadziriswa zviri nani ne tube-in-tube Aseptic Filling Lines.
Zvinangwa zvekuvharisa hutachiona: Ungave uri kunanga kuUHT (135–150°C), HTST, kana pasteurization, mutsetse wakasarudzwa unofanira kutsigira maitiro ako ekupisa anodiwa.
Zvinodiwa pakuzadza: Kubatanidzwa nezvinhu zvisina utachiona mubhegi kana kuti zvinozadza mubhegi kwakakosha kuti zvigare kwenguva refu pasina kutonhora.
Kuchenesa uye zvinodiwa zve otomatiki: Mitsetse yemazuva ano yekuzadza isina utachiona inofanira kupa kugona kwakazara kweCIP/SIP uye otomatiki yePLC+HMI kuderedza nguva yekushanda uye kutadza kushanda.
KuShanghai EasyReal Machinery Co., Ltd., tinopa modular Aseptic Filling Lines inogona kugadziriswa zvichienderana nechigadzirwa chako chemvura—kubva kumuchero wemichero nemiriwo uye puree kusvika kuzvinwiwa nemasosi zvinobva mumiti. Taura nesu kuti uwane mazano ehunyanzvi uye mhinduro dzekugadzirisa zvinhu.
Kuvandudza mutsetse wako wekugadzirisa weUHT uchishandisa mamodule anoshanda esarudzo kunogona kuwedzera zvakanyanya kunaka kwechigadzirwa, kuchinjika kwekugadzirisa, uye kushanda zvakanaka kwekugadzira. Aya masisitimu ekuwedzera anobatsira zvikuru kana uchibata nezvinwiwa zvinodhura zvakanyanya kana mabikirwo akaomarara.
Zvikamu zvinowanzosarudzwa zvinosanganisira:
Muchina wekubvisa vharuvhu- inobvisa okisijeni yakanyungudutswa, inoderedza okisijeni, uye inovandudza kugadzikana kwesherufu.
Homogenizer Yekudzvanywa Kwakanyanya- inogadzira magadzirirwo akafanana echigadzirwa, inovandudza kugadzikana kwe emulsion, uye inowedzera kunzwa kwemuromo.
Mushonga weMulti-Effect- inobvumira kuunganidzwa kwemvura nepuree mukati memutsara, zvichideredza huwandu uye mutengo wekurongedza.
Sisitimu Yekubatanidza Yakabatana- inosanganisa mvura, shuga, kunaka, uye zvinhu zvinoshanda otomatiki.
EasyReal inopa kubatanidzwa kwakakwana kwemamodule aya mune zviripo zviripoUHT uye mitsetse yekuzadza isina utachionaChikamu chimwe nechimwe chinosarudzwa zvichienderana nerudzi rwechigadzirwa chako, saizi yebatch, uye zvinodiwa nehutsanana, zvichiita kuti zvive pachena kuti maitiro acho akarongeka uye kuti chikafu chakachengeteka.
Uri kuda kuwedzera sisitimu yako yekuzadza isina utachiona here? Rega EasyReal igadzirise magadzirirwo akakodzera zvinangwa zvako zvekugadzira.
Mushure mekugadzirwa kwemidziyo uye kutumirwa, EasyReal inopa rutsigiro rwakazara rwehunyanzvi kuti ive nechokwadi chekuti kutanga kwayo kwatanga zvakanaka. Bvumira mazuva ekushanda gumi nemashanu kusvika makumi maviri nemashanu e:
Kuiswa uye kuiswa panzvimbo yacho
Kugadzirwa kwekuyedzwa kwakawanda
Kudzidziswa kwevashandisi uye kupihwa kweSOP
Kugamuchirwa kwekupedzisira uye kuchinjira kukugadzirwa kwebhizinesi
Tinopa rutsigiro panzvimbo kana nhungamiro iri kure, pamwe chete nemagwaro akazara, zvinyorwa zvekuchengetedza, uye zvishandiso zvekugadzirisa.
Unoda Muchina Wekuzadza Aseptic Sterilization Wakagadzirirwa Chigadzirwa Chako?
Kambani yeShanghai EasyReal Machinery yabudirira kugadzira michina yeAseptic UHT munyika dzinopfuura makumi matatu, ichitsigira zvigadzirwa kubva kujusi yemichero, puree nepaste kusvika kuzvinwiwa nemasosi zvinobva mumiti.
Taura nesu nhasi kuti mugamuchire chati yemafambiro ebasa, dhizaini yemarongerwo ebasa, uye mutengo wepurojekiti wakagadzirirwa zvaunoda kugadzira.
Tora Chikumbiro Chako Izvozvi
