Mohala oa Tlhahiso ea Chili Sauce
Fetolela Chili e Ncha hore e be Soso e Itokiselitseng 'Maraka e nang le Tšebeliso e Ntle
TheEasyReal Chili Sauce Production Linee fana ka tharollo e felletseng ea ho sebetsana le mefuta e fapaneng ea chili, ho kenyelletsa bokhubelu, botala, bosehla, leihlo la nonyana, jalapeño le habanero. Sistimi e laola matlalo a thata, lipeo, le likhoele ka ho sila ka nepo le ho pheha ka mocheso. E boetse e fana ka taolo e tiileng holim'a sebopeho, boemo ba mocheso, le polokeho ea likokoana-hloko.
Mohala ona o kenyelletsa:
● Mochini o hlatsoang moea + oa borashe bakeng sa tlhoekiso e bonolo
● Destemmer le se tlosang peō ho hloekisa likhaba tse tala
● Leloala la hamore kapa grinder ea colloid ho fokotsa boholo ba likaroloana
● Liketlele tsa ho pheha ka libaki kapa liapehi tse sa khaotseng bakeng sa ho ntlafatsa tatso
● Tube-in-tube kapa plate sterilizer ho etsa bonnete ba ho tsitsa shelefong
● Mechini e itšebetsang ea ho tlatsa le ho koala libotlolo, linkho, kapa mekotla
Re haha mohala ka likarolo tse tloaelehileng ho lumellana le litlhoko tse fapaneng tsa bokhoni-ho tloha ho 500 kg / h ho ea ho lithane tse 10 / h. Lisebelisoa li kopana le litekanyetso tsa boemo ba lijo (SUS304/SUS316L), liphaephe tsohle tse bentšitsoeng 'me li se li loketse ho CIP. Ha re kopantsoe le sistimi ea rona ea taolo e bohlale, basebelisi ba ka lekola mocheso, sekhahla sa phallo, le ho tlatsa ho nepahala ka nako ea nnete.
Boiphihlelo ba EasyReal ba lefats'e ba ho sebetsa ka sopho bo re thusa ho fana ka mechini e lekanang risepe ea hau ea motsoako oa chili le likhetho tsa tikoloho, ebang ke sa soso ea chili e lomositsoeng ea mofuta oa Asia, salsa roja ea mofuta oa Mexico, kapa sosi e chesang ea mofuta oa Amerika Louisiana.
Ho tloha ho Mocheso oa Mokhoa oa Seterata ho ea ho Libotlolo tse Itokiselitseng ho Romela
Sistimi ea EasyReal's chili sauce e sebetsa hantle bakeng sa limmaraka tse fapaneng le litlhophiso:
1. Lifeme tsa Condiment le Sauce
Baetsi ba paste ea chili e ka botlolong, pepere purée, sambal, le sriracha ba sebelisa mohala oa rona ho laola mocheso, asiti le sebopeho sa boleng bo ka phetoang.
2. Lik'hamphani tse Itokiselitseng ho Ja le ho Lokisa Lijo
Sebelisa mohala ho etsa litlolo tsa tatso tse entsoeng ka chilisi bakeng sa li-noodle, li-stew, liphutheloana tsa lijo tsa hang-hang le li-sauces tsa ho qoelisa.
3. Barekisi ba Lijo tsa Merabe
Baetsi ba Korean gochujang, Thai chili paste, kapa salsa ea Mexico ba rua molemo ho tsoa ho lisebelisoa tsa rona tse feto-fetohang tsa ho noa le ho li paka (libotlolo tsa khalase, li-sachets, kapa mekotla e nang le spouted).
4. Lijo tsa Co-Packers le Lihlahisoa tsa OEM
Na u hloka ho sebetsana le mefuta e fapaneng ea chilisi moleng o le mong? CIP ea rona e potlakileng, lihlooho tsa ho sila, le likhetho tse ngata tsa ho pheha ketlele li etsa hore ho be bonolo ho fetola litlolo.
5. Mefuta e Menyane ea Mabatooa e Holisang
Ho tloha ho lihlopha tsa litsebi tsa mesebetsi ea matsoho ho ea ho lihlahisoa tse kholoanyane tse tsoelang pele, re fana ka litharollo tse ka senyehang ka litsela tse theko e tlaase tsa ntlafatso.
Hore na o batla chilisi e omisitsoeng, chilisi e ncha, kapa setoto se lomositsoeng, EasyReal e lokisa mehato ea pele ho kalafo ho sireletsa metsoako ea tatso, ho fokotsa masala a letlalo, le ho netefatsa hore capsaicin e lula e le ngata.
Sephetho sa Match, Mofuta oa Sehlahisoa, le Packaging ho Setupo se nepahetseng
Ha u khetha mohala oa hau oa chili sauce, nahana ka lintlha tse latelang:
1. Output bokgoni
● 500–1000 kg/h: E loketse ho matha ha lifofane kapa mefuta ea libaka
● 1–3 tons/h: E lumellana le bahlahisi ba li-condiment tsa maemo a mahareng
● 5–10 tons/h: E etselitsoe lifeme tse kholo tse nang le litlhoko tse phahameng tsa ho romela thepa
2. Mofuta oa Sehlahisoa sa Qetello
●Chili paste / chili e sithabetseng: Ho sila ha mahoashe, ho pheha ho fokolang, ho tlatsitsoe ho chesa kapa ka mokhoa o hlakileng
●Souce e chesang e boreleli: Ho sila hantle, puree e tlhotliloeng, sebopeho sa emulsified
●Soso ea chili e halikiloeng: E hloka litanka tse eketsehileng le taolo e thehiloeng ho nako bakeng sa botsofali
●Soso e tala ea chilisi: E hloka mocheso o bonolo, mehato ea anti-oxidative, le ho boloka mebala
●Mefuta e mengata ea tatso: E tšehetsa konofolo, asene, tsoekere, dosing ea oli bakeng sa liforomo tsa libaka
3. Packaging Format
●Libotlolo tsa khalase / libotlolo tsa PET: E hloka rinse ea botlolo, ho tlatsoa ho chesang, capping
●Li-sachets/ mekotla: E hloka pouch filler + sealing station
●Moropa kapa mokotla-ka-lebokoseng: E loketse polokelo ea pepere ea chilisi ka bongata
Baenjineri ba rona ba ka khothaletsa meralo e ipapisitseng le viscosity ea risepe ea hau, mocheso oa sterilization, le lebelo la ho paka. Re fana ka li-setups tsa semi-automatic le ka botlalo.
Ho tloha ho Chili e Ncha ho ea ho Botlolo e Tiisitsoeng - Mokhoa oa Mohato ka Mohato
Mona ke mokhoa o tloaelehileng oa tlhahiso ea soso ea chili e chesang:
1.Ho Fumana Chili e tala
Hlopha ho ea ka mofuta (setopo se foreshe, se leqhoa, se lomositsoeng)
2.Ho Hlatsoa & Ho Hloekisa
Sefahla-moea + se hlatsoang bubble → se hlatsoang borashe
3.Ho nyenyefatsa le ho theola peo
Arola mahlaka le peo (haeba ho hlokahala)
4.Ho hlaba
Leloala la hamore la Chili kapa leloala la colloid bakeng sa ho fokotsa likaroloana
5.Ho pheha & Emulsifying
Kettle cooker kapa motsoako o tsoelang pele oa ho futhumatsa bakeng sa tatso, taolo ea mebala
6.Kenya Metsoako
Konofolo, letsoai, tsoekere, oli, asene, joalo-joalo.
7.Homogenization / Ho hloekisa
Ho ikhethela, bakeng sa li-sauces tse boreleli
8.Ho nyopa
Sekoaelo sa li-tube-in-tube kapa poleiti ka mocheso oa 95–121°C
9.Ho tlatsa & Capping
Ho tlatsa ho chesang kapa ho tlatsa aseptic bakeng sa linkho, libotlolo, mekotla
10.Cooling & Labeling
Mohaho oa kotopo → ho ngola → ho paka
Phallo ena e ka fetoloa ho latela mohloli oa chili le sebopeho sa sehlahisoa.
Mechini e Matla, e Tšepahalang e Hahelletsoeng Litšupiso tsa Mosebetsi oa Linoko
Mochine o mong le o mong moleng o bapala karolo ea bohlokoa. Lintlha tsa bohlokoa ke tsena:
Mochini oa ho Hlatsoa le ho Hlopha Chili
Sistimi ena e sebetsaho hlatsoa li-bubble + lifensetere tsa moea + borashe bo bonoloho tlosa mobu, lerole, le masalla a chefo e bolaeang likokoanyana. Phello ea moea e thibela matlalo a chisi hore a se ke a tsoa maqeba. Sebopeho se kenyelletsa bethe e sekametseng bakeng sa ho ntša metsi le ho phalla bakeng sa likutu tse phaphametseng. Ha ho bapisoa le ho hlatsoa ka letsoho, ho fokotsa mosebetsi le ho ntlafatsa tsamaiso ea likhoerekhoere.
Chili Destemmer & Separator ea Peo
E hahiloe ka li-blades tsa rotary le meropa e nang le libotlolo, sesebelisoa sena se tlosa mahlaka le lipeo tse kholo ho tsoa ho chilisi e ncha kapa e lomositsoeng. E lokisa lebelo ho tsamaisana le mofuta oa chili (mohlala, chilisi e teteaneng ea Mexico vs. slim bird's eye). Moralo oa tšepe o sa hloekang o netefatsa polokeho ea lijo le ho hloekisa habonolo. Mohato ona ke oa bohlokoa bakeng sa li-sauces tse boreleli.
Chili Hammer Crusher / Colloid Grinder
Sehlahisoa sa chilisi se na le ahlooho e potolohang ka lebelo le phahamengbakeng sa ho sila mahoashe. Bakeng sa sebopeho se setle, theleloala la colloide sebelisa lekhalo la rotor-stator ho emulsify likaroloana. Lebelo la rotor le fihla ho 2800 rpm. Grinder e ts'ehetsa phetoho ea lekhalo ntle le mohato, e etsa hore ho be bonolo ho chencha lipakeng tsa masela a chunky le a boreleli.
Ketlele ea ho pheha Jacket / Continuous Cooker
Ketlele e koetsoeng e sebelisoamouoane kapa ho futhumatsa motlakasebakeng sa ho pheha butle le infusion ea tatso. E tšehetsa ho ferekana le taolo ea mocheso. Bakeng sa mela e phahameng ea lihlahisoa, re fana ka amofuta wa screw-mofuta kapa seapehi se futhumatsang tšhupu, e matlafatsang tlhahiso ha e ntse e boloka botsitso. Ho pheha ho thusa ho pshatla marako a lisele le ho ntlafatsa monko oa chili.
Tube-in-Tube Sterilizer
Ea ronasterilizer ea tube-in-tubesebetsaMocheso o sa tobang:Sebelisa metsi a chesang ho fapanyetsana mocheso le sehlahisoa hoqoba ho futhumatsa mouoane ka kotlolohoea sehlahisoa 'me e netefatsa tšireletso e phahameng ea litatso ntle le tšilafalo kapa ho hlapolloa ha sehlahisoa le ho thibela soso ea chili ka 95-121°C. E netefatsa polokeho ea likokoana-hloko ntle le ho chesa sehlahisoa. Setsi sena se kenyelletsa tube ea ho ts'oara, tanka ea ho leka-lekana, le taolo e ikemetseng ea khatello ea mokokotlo. Ha e bapisoa le ente ea mouoane, e sireletsa tatso le 'mala hamolemo.
Ho Tlatsa Sauce ea Chili & Mochini oa Capping
Re fana kali-filler tsa piston bakeng sa li-pastes tse teteanenglematla a khoheli kapa mochini o tlatsang mocheso bakeng sa li-sauces tse boreleli. Boemo ba botlolo / nkho, dosing ea naetrojene (ho ikhethela), le lihlooho tsa ho tlatsa tse fetohang ka potlako li netefatsa ho paka hantle. Seteishene se kopaneng sa capping se sebetsana le twist caps kapa flip-tops. Ts'ebetso e tsamaisoang ke servo e eketsa ho nepahala le lebelo.
Etsa mofuta ofe kapa ofe oa Chili - Ho tloha Leihlo la Nonyana ho ea ho Bell Pepper
EasyReal's chili sauce line e sebetsana le mefuta e mengata ea chili le metsoako. Hore na o sebelisachili e ncha, setoto se bedisitsoeng, kapalihatsetsi tse tala, mechine e ikamahanya habonolo le lintlafatso tsa modular. Destemmer le grinder li amohela li-pods tse nyane le tse kholo, ho kenyelletsa:
●Cheli e khubelu(mohlala, cayenne, serrano)
●Cheli e tala(mohlala, jalapeno, Anaheim)
●Setoto sa chilisi se lomositsoeng
●Yellow chili / bell peppers
●Bird's eye chili / Thai chili
●Cheli e tsubang kapa e omisitsoeng ke letsatsi (kamora ho khutlisetsoa metsi)
Ea ronalisebelisoa tsa ho sila li tšehetsa litlolo tse ntle le tse mahoashe, ho tloha ho salsa ea mofuta oa Mexico ho ea ho boreleli bo chesang ba Louisiana. U ka boela ua eketsaonion, konofolo, asene, oli, tsoekere, starch, kapa thickenersbohareng ba tshebetso. Bakeng sa li-sauces tse phahameng tsa viscosity (mohlala, paste ea chili-garlic), re fana ka eonali-vacuum mixers kapa li-agitators tse habeliho qoba mekotlana ya moya.
Lifomate tse hlahisoang li ka fetoloa habonolo:
● Fetoha ho tlohabotlolo ea khalase e chesang saucehomokotlana oa pepere oa chilika ho fetola mochini oa ho tlatsa.
● Sebelisa mefuta e fapaneng ea sterilization (tube-in-tube kapa tubular) ho itšetlehile ka viscosity le ho tšoara mocheso.
● Mokhoametsoako e mengata ea tatso(soso ea chili e monate, sambal, kapa oli ea linoko ea mofuta oa Sichuan) e nang le litanka tse ikhethileng tsa recipe.
Hore na o tsamaisa li-batch tsa selemo kapa tlhahiso ea selemo ho pota, mohala o fana ka lebelo le phahameng la phetoho le polokelo ea memori ea recipe tsamaisong ea PLC.
Bona Motsamao o Mong le o Mong oa Chili - Laola, Laola, 'me U Lokise
EasyReal e hlomella mohala oa soso ea chili ka aJeremane SiemensSistimi ea taolo ea PLC + HMIbakeng sa ponahalo ea ts'ebetso ea nako ea sebele. U fumana li-skrini tsa taolo tse hlakileng tse nang le li-alarms, li-curve tse tloaelehileng, le litlhophiso tsa paramethara tse etselitsoeng mojule ka mong.
Likarolo tsa Bohlokoa:
●Phetoho ea recipe e le 'ngoe: Litlhophiso tsa polokelo bakeng sa motsoako o mong le o mong oa chili (mocheso, sekhahla sa phallo, mofuta oa viscosity)
●Mocheso le khatello ea ho rema lifate: Latela lintlha tsa ho sterilization le ho pheha ho netefatsa hore HACCP e ea latela
●Li-sensor tsa boemo bo itekanetseng: Lekola litanka tsa phepelo ho qoba ho tlala kapa ho omella
●Tlhahlobo ea hole: Fumana tšehetso ho tsoa ho baenjiniere ba EasyReal ka khokahano ea Ethernet
●CIP (Clean-in-Place) taolo: Beha lipotoloho tsa ho hloekisa bakeng sa liphaephe, litanka le li-filler
Sistimi e nolofatsa koetliso, e fokotsa liphoso, 'me e ntlafatsa botsitso. O ka beha molumo oa ho tlatsa, palo ea botlolo le nako ea ho pheha ka lipompo tse 'maloa. Bakeng sa lithapo tse mahareng le tse kholo, re fana ka litsamaiso tse nang le li-screen tse ngata ho hlokomela ho pheha, ho koala le ho tlatsa libaka ka thoko.
Ka ho sebelisalihlahisoa tse kang Siemens, Schneider, le Omron, EasyReal e netefatsa ts'ebetso e tsitsitseng le ho fumaneha ha likarolo tsa lefatše ka bophara. U ka boela ua kopanyaSistimi ea barcode kapa lihatisi tsa rekoto ea batchbakeng sa traceability ea tlhahiso.
Lumella EasyReal ho U Thusa ho Tlisa Mocheso ho Marakeng
Ka lilemo tse fetang 25 tsa boiphihlelo mosebetsing oa litholoana le meroho,Shanghai EasyReal Machinery Co., Ltd.e fana ka tharollo ea turnkey chili sauce e tšeptjoang ke lifeme hoAsia, Latin America, Afrika le Europe Bochabela.
Re tšehetsa:
● Mokhoa o tloahelehileng oa moralo le moralo oa feme
● Liteko tsa Lab-scale le liteko tsa foromo ea chilisi kapa li-pods tse tala
● Ho kenya, ho kenya tšebetsong, le koetliso ea tšebetso ea sebakeng sa heno
● Likarolo tse setseng ka mor'a ho rekisa le tšehetso ea theknoloji ea inthaneteng
● Tšebelisano-'moho ea OEM / ODM bakeng sa thepa ea thepa e rekisoang
Ho sa tsotelehe mofuta oa chili, setaele sa soso, kapa sepheo sa ho paka, EasyReal e ka hlophisa mochini o nepahetseng bakeng sa liphetho tse boreleli, tse babang le tse tsitsitseng.
Lihlopha tsa lihlahisoa
