I-Chili Sauce Production Line
Jika iChili eNtsha ibe yiSosi eLungele iMarike ngokuSebenza okuphezulu
II-EasyReal Chili Sauce Production Lineinikezela ngesisombululo esipheleleyo sokuphatha iintlobo ezahlukeneyo zetshili, kubandakanya ebomvu, eluhlaza, emthubi, iliso lentaka, ijalapeño, kunye nehabanero. Inkqubo ilawula izikhumba ezomeleleyo, iimbewu, kunye nezakhiwo zefiber ngokucoleka ngokuchanekileyo kunye nokupheka okushushu. Ikwabonelela ngolawulo oluluqilima phezu kokuthungwa, inqanaba lobushushu, kunye nokhuseleko lwemicrobial.
Lo mgca ubandakanya:
● Ukuvuthela komoya + umatshini wokuhlamba ibrashi wokucoca ngobulali
● Destemmer kunye nembewu yokususa imbewu ukucoca imidumba ekrwada
● I-Hammer Mill okanye i-colloid grinder ukunciphisa ubungakanani bamasuntswana
● Iiketile zokupheka ezineebhatyi okanye izipheki eziqhubekayo zokuphuhlisa incasa
● I-tube-in-tube okanye ipleyiti yokucoca ukuqinisekisa ukuzinza kweshelufu
● Umatshini wokuzalisa ngokuzenzekelayo kunye nokuvalwa kweebhotile, iijagi, okanye iipowutshi
Sakha umgca kumacandelo emodyuli ukuze uvumelane neemfuno zamandla ahlukeneyo-ukuqala ukusuka kwi-500 kg / h ukuya kwiitoni ezili-10 / h. Izixhobo zihlangabezana nemigangatho yemigangatho yokutya (SUS304/SUS316L), kunye nayo yonke imibhobho epolishiweyo kwaye ilungile i-CIP. Idityaniswe nenkqubo yethu yokulawula ehlakaniphile, abasebenzisi banokubeka iliso kwiqondo lokushisa, izinga lokuhamba, kunye nokuzalisa ukuchaneka ngexesha langempela.
Amava e-EasyReal ehlabathi jikelele ekusetyenzweni kwesosi isinceda sihambise oomatshini abalungele iresiphi yomxube wetshili kunye nezinto ozikhethayo zengingqi, nokuba yeyesimbo se-Asian enegwele yechili sauce, isimbo saseMexico isalsa roja, okanye isosi eshushu yaseMelika yaseLouisiana.
Ukusuka kwi-Street-Style Heat ukuya kwiiBottles eziLungele ukuthunyelwa ngaphandle
Inkqubo yokulungisa isosi yechili ye-EasyReal ilungile kwiimarike ezahlukeneyo kunye nokwakheka:
1. Iifektri ze-Condiment kunye neSauce
Abavelisi bentlama yetshili yebhotile, ipurée yepepile, isambal, kunye ne-sriracha basebenzisa umgca wethu ukulawula ubushushu, ubumuncu, kunye nobume bomgangatho ophindaphindwayo.
2. IiNkampani eziLungele ukuKutya kunye nokuLungisa iSidlo
Sebenzisa umgca ukwenza iziseko zencasa esekwe kwitshilisi yee-noodles, isityu, iipakethi zokutya kwangoko, kunye neesosi zokudipha.
3. Abathengisi Bokutya Kwezizwe
Abavelisi be-Korean gochujang, intlama yetshili yaseThai, okanye i-salsa yaseMexico bayazuza kwisithako sethu esiguquguqukayo sokudosa kunye nokhetho lokupakisha (iibhotile zeglasi, iingxowa, okanye iipowutshi ezinamanzi).
4. Ukutya Co-Packers kunye ne-OEM Brands
Ngaba ufuna ukucubungula iintlobo ezahlukeneyo zetshili kumgca omnye? I-CIP yethu ekhawulezayo, iintloko zokusila ezilungelelanisiweyo, kunye neenketho ezininzi zeketile zokupheka zenza ukutshintsha phakathi kweeresiphi kube lula.
5. Iimveliso zeNgingqi eziNcinci zokunyusa
Ukusuka kwiibhetshi zamagcisa ukuya kwimveliso enkulu engaqhubiyo, sinikezela ngezisombululo ezinobunzima obuneendlela zokuphucula ezifikelelekayo.
Nokuba ukhangela itshilisi eyomileyo, itshilisi entsha, okanye imash ebilisiweyo, i-EasyReal ithungela amanyathelo onyango lwangaphambili ukukhusela iikhompawundi zencasa, ukunciphisa iintsalela zolusu, kunye nokuqinisekisa ukugcinwa okuphezulu kwe-capsaicin.
IPhumo lokuTshanisa, Uhlobo lweMveliso, kunye nokuPakisha ukuya kuSeto oluLungileyo
Xa ukhetha umgca we-chili sauce, qwalasela ezi zinto zilandelayo:
1. Umthamo wemveliso
● 500-1000 kg / h: Ilungele ukubaleka kwepilot okanye iimpawu zengingqi
● I-1–3 yeetoni/h: Ifanela abavelisi be-condiment abakwizinga eliphakathi
● 5–10 tons/h: Yenzelwe iifektri ezinkulu ezineemfuno eziphezulu zokuthumela ngaphandle
2. Ukugqiba uhlobo lweMveliso
●Intlama yetshilisi / itshilisi etyumziweyo: Ukusila okucokisekileyo, ukupheka okuncinci, kuzaliswe kushushu okanye kuseptically
●Isosi eshushu egudileyo: Ukugaya kakuhle, i-puree ehluziweyo, i-emulsified texture
●Isosi yetshili enegwele: Ifuna iitanki ezongezelelweyo kunye nolawulo olusekelwe kwixesha lokuguga
●Isosi yetshili eluhlaza: Ifuna ubushushu obuthambileyo, amanyathelo achasene ne-oxidative, kunye nokugcinwa kombala
●Imixube yeencasa ezininzi: Ixhasa igalikhi, iviniga, iswekile, i-oyile dosing kwiifomyula zengingqi
3. Ulungiselelo lokuPakisha
●Iibhotile zeglasi / iibhotile zePET: Ifuna isihlambi sebhotile, ukugcwaliswa okushushu, i-capping
●Iingxowa / iingxowa: Ifuna isigcwali sepouch + isitishi sokutywina
●Igubu okanye ingxowa-kwibhokisi: Ifanele isixa sogcino lwetshili yomgubo
Iinjineli zethu zinokucebisa uyilo ngokusekwe kwiresiphi yakho ye-viscosity, ubushushu bokwenza inzala, kunye nesantya sokupakisha. Sinikezela nge-semi-automatic kunye nokuseta okuzenzekelayo ngokupheleleyo.
Ukusuka kwiChili eNtsha ukuya kwibhotile etywiniweyo-Inyathelo ngeNyathelo
Nantsi imveliso eqhelekileyo yesosi yetshili eshushu:
1.Ukufumana iChili ekrwada
Hlela ngokodidi (entsha, ekhenkcezisiweyo, evundisiweyo)
2.Ukuhlamba nokuCoca
Isivutheli-moya + iwasha yamaqamza → iwasha yebrashi
3.Ukunciphisa kunye nokususa imbewu
Yahlula izikhondo kunye nembewu (ukuba kuyimfuneko)
4.Ukutyumza / Ukugaya
I-chili hammer mill okanye i-colloid mill yokunciphisa amasuntswana
5.Ukupheka & Emulsifying
I-kettle cooker okanye i-mixer eqhubekayo yokufudumeza kwincasa, ukulawula umbala
6.Yongeza Izithako
Igalikhi, ityuwa, iswekile, ioli, iviniga, njl.
7.I-Homogenization / Ukucoca
Ukuzikhethela, kwiisosi ezigudileyo
8.Ukuvala inzala
Ityhubhu ekwityhubhu okanye isitshizi sepleyiti ku-95–121°C
9.Ukuzaliswa kunye neCapping
Ukuzaliswa okushushu okanye ukuzaliswa kwe-aseptic kwiingqayi, iibhotile, iipowutshi
10.Ukupholisa kunye nokuLeyibhile
Itonela epholileyo → ukuleyibheli → ukupakishwa
Oku kuqukuqela kunokuhlengahlengiswa ngokusekelwe kumthombo wetshili kunye nefomathi yemveliso.
Oomatshini abanamandla, abathembekileyo abakhelwe ukuqhutywa komsebenzi okuneziqholo
Umatshini ngamnye emgceni udlala indima ebalulekileyo. Nazi iimbalasane eziphambili:
Ukuhlamba iChili kunye noomatshini bokuhlela
Le nkqubo isebenzisaukuhlamba amaqamza + izivutheli-moya + iibrashi ezithambileyoukususa umhlaba, uthuli, kunye neentsalela zezitshabalalisi. Ukuhamba komoya kugcina izikhumba zetshili eziethe-ethe zingagruzuki. Ulwakhiwo lubandakanya ibhedi ethambekileyo yokukhupha amanzi kunye nokuphuphuma kweziqu ezidadayo. Xa kuthelekiswa nokuhlamba ngesandla, kunciphisa umsebenzi kunye nokuphucula ucoceko.
IChili Destemmer kunye neSahluli seMbewu
Yakhelwe ngeencakuba ezijikelezayo kunye namagubu anemingxuma, le yunithi isusa izikhondo kunye nembewu enkulu kwitshilisi entsha okanye evundisiweyo. Ilungisa isantya ukuze itshatise uhlobo lwetshili (umzekelo, itshilisi engqindilili yaseMexico vs. Iliso lentaka encinci). Uyilo lwensimbi engenasici luqinisekisa ukhuseleko loqhagamshelwano lokutya kunye nokucoca lula. Eli nyathelo libalulekile kwiisosi ezigudileyo.
I-Chili Hammer Crusher / i-Colloid Grinder
Itshili crusher features ai-hammerhead ejikeleza ngesantya esiphezuluyokusila ngokurhabaxa. Ukuthungwa okucolekileyo, iilitye lokusilaisebenzisa i-rotor-stator gap ukuze i-emulsify amaqhekeza. Isantya se-rotor sifikelela kwi-2800 rpm. Igrinder ixhasa uhlengahlengiso olungenanyathelo lomsantsa, ikwenza kube lula ukutshintsha phakathi kwe-chunky kunye ne-sauce textures.
Iketile yokupheka enebhatyi / umpheki oqhubekayo
Iketile enejacket isetyenziswaumphunga okanye ukufudumeza kombaneukupheka okucothayo kunye nokufakwa kwencasa. Ixhasa ukuphazamiseka kunye nolawulo lobushushu. Kwimigca yemveliso ephezulu, sinikezela ngeeqhubekayo Screw-uhlobo okanye tube ukufudumeza cooker, eyonyusa umthamo ngelixa ugcina ukungaguquguquki. Ukupheka kunceda ukwaphula iindonga zeseli kunye nokwandisa ivumba letshili.
Umbhobho-kwi-Tube Si-terilizer
Yethui-tube-in-tube sterilizeriyasebenzaIsitshintshi sobushushu esingathanga ngqo:Sebenzisa amanzi atshisayo ukutshintsha ubushushu kunye nemveliso ukuyakuphephe ukufudumeza ngokuthe ngqo komphungayemveliso kwaye iqinisekisa ukhuseleko oluphezulu lwencasa ngaphandle kokungcoliseka okanye ukuxutywa kwemveliso kwaye inzala yesosi yetshili ku-95-121°C. Iqinisekisa ukhuseleko lwe-microbial ngaphandle kokutshisa imveliso. Iyunithi ibandakanya ityhubhu yokubamba, itanki yebhalansi, kunye nolawulo oluzenzekelayo lwe-back-pressure control. Xa kuthelekiswa nenaliti yomphunga, ikhusela incasa kunye nombala ngcono.
Ukuzaliswa kweSauce yeChili kunye noMatshini weCapping
Sinikezelapiston fillers for intlama ezingqindililikwayeumxhuzulane okanye oomatshini abashushu bokugcwalisa iisosi ezigudileyo. Ukubekwa kwebhotile / ibhotile, i-nitrogen dosing (ukhetho), kunye neentloko zokuzalisa ngokukhawuleza ziqinisekisa ukupakishwa okufanelekileyo. Isikhululo esihlanganisiweyo se-capping siphatha i-twist caps okanye i-flip-tops. Intshukumo eqhutywa yi-Servo inyusa ukuchaneka kunye nesantya.
Inkqubo Naluphi na uhlobo lweChili – Ukusuka kwiliso leNtaka ukuya kwiBell Pepper
Umgca we-chili we-Chili we-EasyReal uphatha uluhlu olubanzi lweentlobo ze-chili kunye nemixube. Nokuba usebenzisaitshilisi entsha, imash enegwele, okanyeimidumba ekrwada enomkhenkce, oomatshini baziqhelanisa ngokulula kunye nokuphuculwa kweemodyuli. I-destemmer kunye ne-grinder yamkela zombini iipod ezincinci kunye ezinkulu, kuquka:
●Itshilisi ebomvu(umz., cayenne, serrano)
●Itshilisi eluhlaza(umzekelo, jalapeno, Anaheim)
●Itshili evundiweyo
●Itshili etyheli / intsimbi yepepile
●Iliso lentaka itshilisi / itshili yaseThai
●Itshilisi etshayiweyo okanye yomiswe elangeni (emva kokubuyiselwa emanzini)
Yethuiiyunithi zokusila zixhasa ukuthungwa okuhle kunye nokurhabaxa, ukusuka kwi-chunky Mexican-style salsa ukuya kwi-sauce eshushu yase-Louisiana. Ungongeza kwakhonaitswele, ikonofile, iviniga, i-oyile, iswekile, istatshi, okanye i-thickenersinkqubo ephakathi. Kwiisosi eziphezulu ze-viscosity (umzekelo, i-chili-garlic paste), sibonelelavacuum mixers okanye ii-agitators zomaleko kabiniukuphepha iipokotho zomoya.
Iifomati zemveliso zinokutshintshwa ngokulula:
● Tshintsha ukusukaibhotile yeglasi isosi eshushuukuyaspouted pouch chilisi intlamangokutshintsha umatshini wokuzalisa.
● Sebenzisa iimodyuli ezahlukeneyo zokuvala inzala (i-tube-in-tube okanye i-tubular) ngokuxhomekeke kwi-viscosity kunye nokubamba ubushushu.
● Inkquboimixube yeencasa ezininzi(isosi yetshilisi eswiti, isambal, okanye ioyile enesiqholo yeSichuan) eneetanki zokudosa ngokweresiphi.
Ingaba uqhuba iibhetshi zonyaka okanye imveliso yonyaka wonke, umgca unika isantya esiphezulu sokutshintsha kunye nokugcinwa kwememori yeresiphi kwinkqubo ye-PLC.
Bona yonke iNtshukumo yeChili-Lawula, Lawula, kwaye uhlengahlengise
I-EasyReal ixhobisa umgca we-chili sauce ngeEJamani SiemensI-PLC + inkqubo yokulawula ye-HMIukuze kubonakale inkqubo yexesha lokwenyani. Ufumana izikrini zokulawula ezinengqondo ezinee-alam, iijika ezijikajikayo, kunye noseto lweparameter elungiselelwe imodyuli nganye.
Ezona mpawu:
●Ukutshintsha iresiphi yokuchukumisa enye: Gcina iisetingi zomxube ngamnye wechili (ubushushu, izinga lokuqukuqela, uluhlu lwe-viscosity)
●Ubushushu kunye noxinzelelo lokungena: Landela inzala kunye nedatha yokupheka ukuqinisekisa ukuthotyelwa kwe-HACCP
●Izivamvo zenqanaba ezizenzekelayo: Beka iliso kwiitanki zesondlo ukunqanda ukuphuphuma okanye ukubaleka okomileyo
●Uxilongo olukude: Fumana inkxaso kwiinjineli ze-EasyReal ngoqhagamshelwano lwe-Ethernet
●CIP (Coca-in-Indawo) ulawulo: Misela imijikelo yokucoca imibhobho, iitanki, kunye nezihluzi
Inkqubo yenza lula uqeqesho, inciphise iimpazamo, kwaye iphucule ukuhambelana. Unokuseta ivolumu yokuzalisa, inani lebhotile, kunye nexesha lokupheka kwiimpompo ezimbalwa. Kwimigca ephakathi kunye nenkulu, sibonelela ngeenkqubo ezininzi zesikrini ukujonga ukupheka, ukuvala inzala, kunye neendawo zokuzalisa ngokwahlukeneyo.
Ngokusebenzisabrand ezifana Siemens, Schneider, kunye Omron, I-EasyReal iqinisekisa ukusebenza okuzinzile kunye nokufumaneka kweendawo ezisecaleni zehlabathi. Ungadibanisa kwakhonaiinkqubo zebhakhowudi okanye abashicileli berekhodi yebhetshiukulandeleka kwemveliso.
Vumela i-EasyReal ikuncede ukuzisa ubushushu kwiMarike
Ngaphezulu kweminyaka engama-25 yamava kwimveliso yeziqhamo kunye nemifuno,IShanghai EasyReal Machinery Co., Ltd.inikeza izisombululo zesosi yetshili ye-turnkey ethenjwa ziifektri kwiAsia, Latin America, Afrika, kunye neMpuma Yurophu.
Siyaxhasa:
● Uyilo lwenkqubo elungiselelweyo kunye nocwangciso lwasefektri
● Iimvavanyo zelebhu kunye novavanyo lwefomula yetshilisi okanye imidumba ekrwada
● Ukufakela, ukugunyazisa, kunye noqeqesho lwabaqhubi bendawo
● Amacandelo asemva kokuthengisa kunye nenkxaso yobugcisa be-intanethi
● Intsebenziswano ye-OEM/ODM yokuthunyelwa kwezixhobo ezinegama kumazwe angaphandle
Nokuba uluhlobo luni lwechili, isitayile sesosi, okanye injongo yokupakisha, i-EasyReal inokumisela oomatshini abalungileyo ukuze bafumane iziphumo ezigudileyo, eziqholiweyo, kunye neshelufu.
Iindidi zeemveliso
