A txiv hmab txiv ntoo ua kabyog ib qho kev lag luam ua tiav tsim los hloov cov txiv hmab txiv ntoo tshiab rau hauv cov khoom muaj nqis ntxiv xws li kua txiv hmab txiv ntoo, purees, pastes, concentrates, jams, los yog npaj rau haus dej haus. Cov kab no sib xyaw ua ke ntau yam txheej txheem - xws li ntxuav, crushing, pulping, sterilization, thiab aseptic filling - mus rau hauv ib qho kev nruam uas ua tau raws li cov qauv kev nyab xeeb khoom noj khoom haus.
Cov txiv hmab txiv ntoo ua cov kab yog dav siv hauv cov kua txiv hmab txiv ntoo, cov chaw tsim khoom noj khoom haus, cov chaw xa txiv hmab txiv ntoo, thiab cov koom haum ua liaj ua teb. Lawv pab txhawb kev lag luam tus nqi ntawm cov txiv hmab txiv ntoo raws caij nyoog, txo qis tom qab sau qoob loo, thiab ua kom muaj kev ruaj khov loj hauv lub xyoo.
EasyReal tsim cov txiv hmab txiv ntoo ua cov kab uas tuaj yeem hloov kho raws li hom txiv hmab txiv ntoo, cov khoom kawg, thiab lub peev xwm xav tau - txij li 500 kg / h mus txog 20 tons / h.
EasyReal cov txiv hmab txiv ntoo ua cov kab yog tsim los tswj ntau yam txiv hmab txiv ntoo tshiab, los ntawm cov chaw kub thiab muaj xyoob ntoo mus rau thaj tsam huab cua. Peb lub tshuab tuaj yeem ua cov txiv hmab txiv ntoo thiab cov txiv hmab txiv ntoo tawv, muab kev yooj yim rau kev ua haujlwm raws caij nyoog thiab kev tsim khoom ntau.
Cov txiv hmab txiv ntoo uas nquag ua tiav suav nrog:
Cov txiv hmab txiv ntoo qhuav: Mango, Pineapple, Txiv tsawb, Papaya, Guava, Passion Fruit
Txiv Hmab Txiv Ntoo: Kua, txiv duaj, txiv maj phaub, pomegranate, txiv duaj
Citrus Txiv Hmab Txiv Ntoo: Txiv kab ntxwv, txiv qaub, txiv qaub
Lwm tus: Txiv lws suav (technically a fruit), Melon, Watermelon, Strawberry
Cov khoom kawg uas koj tuaj yeem tsim tau:
Kua txiv(ntshiab los yog huab)
Txiv Hmab Txiv Ntoo Puree / Pulp
Txiv Hmab Txiv Ntoo Paste / Concentrate(xws li mango concentrate, txiv lws suav muab tshuaj txhuam)
Jam & Fruit Spread
RTD (Ready-to-Drink) Dej Haus
Baby Food Bases
Flavored Syrups los yog Sauces
Txawm hais tias koj lub hom phiaj yog ua haujlwm rau kev lag luam hauv tsev lossis xa tawm mus rau cov neeg yuav khoom thoob ntiaj teb, peb cov kab txhawb nqa kev tu cev, ruaj khov, thiab ua kom loj hlob ntawm cov txiv hmab txiv ntoo raws li cov khoom lag luam hauv ntau hom kev xaiv thiab ntim khoom.
Ib txoj kab ua cov txiv hmab txiv ntoo raug hloov pauv cov txiv hmab txiv ntoo nyoos rau hauv cov khoom tiav los ntawm kev ua haujlwm tsis siv neeg thiab tu cev. Cov txheej txheem tiag tiag yuav txawv nyob ntawm seb hom txiv hmab txiv ntoo thiab cov khoom xav tau, tab sis feem ntau suav nrog cov theem hauv qab no:
Raw Txiv Hmab Txiv Ntoo Reception
Cov txiv hmab txiv ntoo tshiab raug tshem tawm, hnyav, thiab khaws cia ib ntus. Cov theem no yuav suav nrog kev tshuaj xyuas thawj zaug thiab sib cais los ntawm hom lossis zoo.
Sorting & Ntxuav
Vibrating sorters thiab npuas ntxhua khaub ncaws tshem tawm impurities, av, thiab cov txiv hmab txiv ntoo puas, kom ntseeg tau tias tsuas yog cov ntaub ntawv huv thiab tsim nyog nkag rau hauv cov txheej txheem.
Crushing & Pulping / Juicing
Nyob ntawm cov khoom kawg, cov txiv hmab txiv ntoo yog crushed thiab pulped los ua puree / pulp, los yog nias thiab sib cais los tsim kua txiv.
Preheating & Enzyme Inactivation
Preheaters nce qhov kub kom deactivate enzymes uas yuav ua rau tsis muaj xim los yog lwj, thiab npaj cov khoom rau kom tsis muaj menyuam lossis concentration.
Vacuum Evaporation (yeem)
Rau cov concentrated paste lossis high-Brix cov khoom, cov zaj duab xis ntog los yog yuam kev ncig evaporators yog siv los tshem tawm cov dej ntau dhau hauv lub tshuab nqus tsev.
UHT Sterilization
Tubular lossis tube-hauv-tube sterilizers ua kom sov cov khoom rau 85-125 ° C lossis siab dua, ua kom muaj kev nyab xeeb ntawm microbiological yam tsis muaj qhov tsis zoo.
Aseptic filling
Cov khoom tsis muaj menyuam tau ntim rau hauv hnab aseptic (1L-220L) siv ob lub taub hau lossis ib lub taub hau muab ntim, tuav lub neej ntev ntev yam tsis muaj tshuaj tua kab mob.
CIP Tu System
Tsis siv neeg CIP (Clean-in-Place) system ntxuav cov chaw sab hauv ntawm cov kav dej, tso tsheb hlau luam, thiab cov khoom siv ntawm cov khoom tsim khoom.
EasyReal muaj ntau yam khoom siv ua tau zoo uas haum rau txhua theem ntawm kev ua cov txiv hmab txiv ntoo. Kev xaiv cov tshuab tuaj yeem kho raws li cov txiv hmab txiv ntoo tshwj xeeb, cov khoom viscosity, thiab daim ntawv thov zaum kawg.
Cov khoom siv tseem ceeb muaj xws li:
Of elevator & Pub Hopper
Tsis siv neeg nqa cov txiv hmab txiv ntoo nyoos mus rau txoj kab ua haujlwm, ua kom cov khoom hloov pauv mus tas li thiab tu cev.
Tshuab ntxhua khaub ncaws
Npuas ntxhua khaub ncaws, txhuam ntxhua khaub ncaws, thiab tshuaj tsuag tshuaj ntxuav cov txiv hmab txiv ntoo kom zoo thiab maj mam.
Sorting Roller / Conveyor
Pab manually los yog cia li tshem tawm puas, rotten, los yog txawv teb chaws cov khoom ua ntej ua.
Rauj Crusher / Txiv Hmab Txiv Ntoo Crusher
Ua rau cov txiv hmab txiv ntoo loj xws li txiv nkhaus taw los yog pineapple rau hauv me me, npaj rau pulping lossis juicing.
Pulping Tshuab / Refiner / Juice Extractor
Sib cais cov tawv nqaij ntawm daim tawv nqaij thiab cov noob, ua kom du puree los yog kua txiv ntshiab raws li xav tau.
Preheater
Inactivates enzymes thiab npaj cov khoom rau sterilization los yog concentration.
Evaporator (Falling Film / Forced Circulation)
Concentrates kua txiv los yog puree nyob rau hauv lub tshuab nqus tsev kom ua tau raws li xav tau Brix qib rau pastes los yog concentrates.
UHT Sterilizer (Tubular / Tube-hauv-Tube)
Ua kom sov cov khoom sai sai rau 85-125 ° C (lossis siab dua), ua kom muaj kev nyab xeeb ntawm microbial.
Aseptic Hnab Filling Tshuab
Sterile filling system rau 5L txog 220L hnab, muaj nyob rau hauv ib lub taub hau lossis ob lub taub hau teeb tsa.
CIP System (Clean-in-Place)
Tag nrho automated system rau sab hauv tu tanks, pipelines, thiab kub exchangers ntawm batch.
Txhua yam khoom siv yog tsim los ntawm cov zaub mov qib stainless hlau thiab ua raws li cov qauv kev nyiam huv thoob ntiaj teb. Modular tsim kom muaj kev sib koom ua ke yooj yim, nthuav dav, thiab txij nkawm.
Txhua EasyReal txiv hmab txiv ntoo ua kab yog nruab nrog aCentralized PLC + HMI tswj qhov system, kom ntseeg tau tias du, nyab xeeb, thiab hloov tau ntau lawm. Cov neeg ua haujlwm tuaj yeem saib xyuas qhov kub thiab txias, ntws tus nqi, tsis muaj tshuaj tua kab mob, thiab sau cov xwm txheej hauv lub sijhawm tiag tiag los ntawm kev nkag siab qhov kov-screen interface.
Peb qhov system txhawb nqa:
Daim ntawv qhia kev tswjrau ntau yam txiv hmab txiv ntoo los yog formulations
Automated hloovnruab nrab ntawm cov khoom siv nrog tsawg kawg downtime
Real-time tswb thiab yuam kev logging
Kev kuaj mob tej thaj chaw deb thiab txhawb kev txhim khontawm kev sib txuas hauv internet
Los ntawm kev tsim qauv, tag nrho cov khoom siv ua haujlwm yog tsim nrogSUS 304 los yog SUS 316L stainless hlau, featuringCIP-npaj tubing, huv welds, zaub mov qib seals, thiabangled ntorau cov dej ntws zoo thiab yooj yim tu. Cov khoom siv hluav taws xob thiab tswj tau raug kaw rau IP65 tus qauv rau kev lag luam txhim khu kev qha hauv qhov chaw ntub dej.
Nrog EasyReal, koj cov nroj tsuag tsis tsuas yog tsim tau - tab sis kujaudit-npajrau HACCP, FDA, ISO, thiab CE daim ntawv pov thawj yuav tsum tau.
Yog lawm. EasyReal cov txiv hmab txiv ntoo ua kab yog tsim nrogntau yam khoom yooj yooj yim, ua kom cov neeg tsim khoom siv cov txiv hmab txiv ntoo sib txawv - xws li txiv nkhaus taw, txiv apples, guava, pineapple, lossis txiv lws suav - ntawm tib kab yam tsis muaj kev hloov pauv loj.
Txhawm rau kom paub meej qhov kev ua tau zoo no, peb lub tshuab ua kom tsis muaj menyuam txhawb nqaUHT (Ultra-High Temperature), HTST (High Temperature Short Time), thiabPasteurizationhom. Qhov no tso cai rau koj los hloov kho thermal kho raws li hom khoom:
UHTrau lub txee ntev-lub neej kua txiv hmab txiv ntoo thiab puree nyob rau hauv aseptic ntim
HTSTrau cov khoom muag zoo li citrus lossis cov kua txiv hmab txiv ntoo sib xyaw
Pasteurizationrau cov khoom txias los yog cov khoom uas muaj kev pheej hmoo tsawg dua microbial
Ua ke nrog ceev ceev-tu CIP systems thiab modular tsim, EasyReal cov cuab yeej minimizes changeover lub sij hawm thiab cross-contamination, ua rau nws zoo tagnrho raukev ua haujlwm raws caij nyoog, tus kheej-label manufacturers, lossis ntau hom khoom kab.
Xaiv cov khoom siv ua txiv hmab txiv ntoo zoo nyob ntawm ntau yam -koj cov khoom siv raw, cov khoom xav tau kawg, muaj peev xwm ntau lawm, thiab ntim hom. Txawm hais tias koj tab tom tsim cov kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo, muab tshuaj txhuam, los yog sib xyaw ua ke ntawm tag nrho peb, cov khoom siv yuav tsum phim koj lub hom phiaj ua lag luam.
Ntawm EasyReal, peb pab koj ntsuas:
Txiv hmab txiv ntoo hom & kev ntxhib los mos- cov txiv hmab txiv ntoo zoo li txiv nkhaus taw xav tau cov tshuab sib txawv dua li cov txiv hmab txiv ntoo zoo li citrus
Ua lub hom phiaj- kua txiv vs. puree vs. concentrate
Sterilization qib- Pasteurization, HTST, lossis UHT
Ntim hom- lub raj mis, hnab, lossis hnab aseptic
Kev txwv qhov chaw thiab kev siv hluav taws xob- Peb muab cov duab kos duab thiab cov phiaj xwm teeb tsa
Peb muabturnkey kev daws teeb meemrau startups, nruab nrab-me me factories, thiab loj-scale producers. Txawm hais tias koj xav tau ib txoj kab me me rau kev soj ntsuam cov khoom, lossis ib txoj kab kev lag luam rau kev tsim khoom, peb kho txhua qhov system kom tau raws li koj cov kev xav tau tshwj xeeb.
Hu rau EasyReal hnub nokom tau txais ib daim ntawv teev cov khoom siv ntawm tus kheej, cov lus pom zoo, thiab nqe lus rau koj cov txiv hmab txiv ntoo ua kab.
Los ntawm cov txiv hmab txiv ntoo qhuav rau cov kua txiv hmab txiv ntoo, EasyReal tau pab cov neeg tsim khoom hauv ntau tshaj 40 lub teb chaws tsim thiab nruabzoo, huv si, thiab export-npajtxiv hmab txiv ntoo ua kab.
Txawm hais tias koj xav tau ib txoj kab kev sib cog lus rau kev tsim khoom tshiab lossis lub peev xwm muaj peev xwm ua tau zoo rau cov khoom lag luam loj, peb muab:
Customized ua flowsrau mango, pineapple, guava, kua, txiv lws suav, thiab lwm yam
Turnkey system tsimsuav nrog kev ua kom tsis muaj menyuam, txhaws, thiab CIP
Kev taw qhia kev teeb tsa & SOP teeb tsa
Kev pabcuam thoob ntiaj tebnrog kev txhawb nqa thiab cov khoom seem
Tiv tauj peb hnub nokom tau txais koj cov lus pom zoo ua cov kab lus, kev teeb tsa hauv pem teb, thiab kev kwv yees peev. Cia EasyReal pab koj tig koj cov txiv hmab txiv ntoo tshiab rau hauv cov khoom muaj txiaj ntsig, cov khoom zoo kawg nrog lub peev xwm ua lag luam thoob ntiaj teb.