Cov Kab Sau Aseptic
EasyReal'sCov Kab Sau Asepticyog cov txheej txheem ua tiav thiab tsis siv neeg uas tau tsim tshwj xeeb rau kev ua kom huv thiab ntim khoom noj khoom haus tsis tu ncua. Siv cov thev naus laus zis Ultra-High Temperature (UHT), lossis High temperature short time (HTST), lossis Pasteurization technology, cov kab no ua kom cov khoom kub sai sai rau qhov kub ntawm 85 ° C thiab 150 ° C,tswj qhov kub thiab txias li ob peb feeb lossis kaum vib nas this kom ua tiav kev ua haujlwm ntawm cov kab mob me me, thiab tom qab ntawd txias cov khoom sai sai. Cov txheej txheem no ua kom ntseeg tau tias tshem tawm cov kab mob pathogenic thiab cov kab mob lwj thaum tseem khaws cov khoom qub saj, cov qauv, xim, thiab cov khoom noj khoom haus.
Tom qab sterilization, cov khoom no yogtau hloov mus rau hauv cov xwm txheej sterile mus rau hauv lub kaw lus aseptic filling, qhov twg nws tau ntim rau hauv cov thawv uas tau ua ntej sterilized xws liCov hnab yas txhuas uas tsis muaj kab mob(xws li cov hnab BIB, lossis/thiab cov hnab loj xws li hnab 200-liter, hnab 220-liter, hnab 1000-liter, thiab lwm yam). Qhov no ua kom lub txee ntev ntawm qhov kub thiab txias, tshem tawm qhov xav tau tub yees lossis tshuaj preservatives.
Txhua Kab Aseptic Filling Line los ntawm EasyReal muaj lub tshuab UHT sterilizer—muaj nyob rau hauv tubular, tube-in-tube, plate (plate heat exchanger), lossis direct steam injection (DSI) configurations nyob ntawm cov yam ntxwv ntawm cov khoom thiab cov kev xav tau ntawm daim ntawv thov. Lub kaw lus kuj tseem muaj lub vaj huam sib luag tswj hwm PLC + HMI uas ua haujlwm tau zoo, muab kev ua haujlwm yooj yim, kev tswj hwm daim ntawv qhia zaub mov, thiab kev saib xyuas lub sijhawm tiag tiag ntawm txhua yam txheej txheem.
Yuav kom ua tau raws li ntau yam kev xav tau ntawm kev ua haujlwm, EasyReal muabntau yam ntawm cov modules xaiv tau, suav nrog:
Cov tshuab nqus tsev deaerators, kom tshem tawm cov pa oxygen yaj thiab tiv thaiv oxidation;
Cov homogenizers siab, rau cov khoom sib xws thiab kev txhim kho cov qauv;
Cov evaporators ntau yam, kom cov khoom sib xyaw ua ntej kom tsis muaj menyuam;
CIP (Clean-in-Place) thiab SIP (Sterilize-in-Place) systems, rau kev ntxuav kom huv thiab huv.
EasyReal'sCov Kab Sau Asepticyog tsim los rau kev tsim khoom lag luam hauv kev lag luam, xa cov kev ua tau zoo ruaj khov, kev siv hluav taws xob zoo, thiab kev nyab xeeb zaub mov raws li cov qauv thoob ntiaj teb. Lawv tsim nyog rau kev ua ntau yam khoom xws likua txiv hmab txiv ntoo thiab zaub, kua txiv hmab txiv ntoo puree, kua nplaum, mis nyuj, dej haus los ntawm cov nroj tsuag (piv txwv li, mis taum pauv lossis mis oat), kua ntses, kua zaub, thiab dej haus ua haujlwm, ua rau lawv yog ib qho kev daws teeb meem zoo tshaj plaws rau cov chaw tsim khoom noj thiab dej haus niaj hnub uas tab tom nrhiav kev ua haujlwm siab, qis-poob thermal processing systems.
Qhov sib txawv ntawm qhov kub thiab txias ntawm UHT feem ntau nyob ntawm hom tshuab sterilizer uas siv hauv kab. Txhua lub tshuab sterilizer muaj cov qauv pauv cua sov tshwj xeeb, uas txiav txim siab nws qhov ua haujlwm kub, kev tuav cov khoom, thiab kev siv uas tsim nyog:
Lub Tshuab Tua Kab Mob Hauv Lub Raj:
Feem ntau ua haujlwm ntawm 85°C–125°C. Zoo tagnrho rau cov khoom muaj viscosity siab xws li txiv hmab txiv ntoo puree lossis txiv hmab txiv ntoo thiab zaub paste. Muab cua sov maj mam thiab tsis muaj kev pheej hmoo ntawm kev qias neeg.
Lub Tshuab Sterilizer Tubular:
Npog ntau yam kub ntawm 85°C–150°C. Haum rau cov khoom uas muaj qhov ntom nruab nrab, xws li kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo uas muaj cov pulp, thiab lwm yam.
Lub Tshuab Tua Kab Mob Phaj:
Kuj ua haujlwm tau ntawm 85°C–150°C. Zoo tshaj plaws rau cov kua uas tsis muaj viscosity, homogeneous, xws li mis nyuj, tshuaj yej, thiab kua txiv hmab txiv ntoo ntshiab. Muaj kev sib pauv cua sov zoo.
Lub Tshuab Tua Kab Mob Uas Siv Cov Pa Hluav Taws Xob Ncaj Qha (DSI):
Nce mus txog 130°C–150°C+ tam sim ntawd. Zoo tagnrho rau cov khoom uas rhiab heev rau cua sov uas xav tau cua sov sai thiab hloov pauv saj tsawg kawg nkaus, xws li cov khoom ua los ntawm cov nroj tsuag, mis nyuj, thiab lwm yam.
Kev xaiv lub tshuab sterilizer kom haum yuav ua kom muaj kev ua haujlwm zoo, kev nyab xeeb ntawm cua sov, thiab kev khaws cia zoo ntawm cov khoom.
Hauv kev ua cov khoom aseptic, kev xaiv lub tshuab ntim khoom muaj feem cuam tshuam ncaj qha rau saj ntawm cov khoom, xim ntawm cov khoom, kev nyab xeeb, lub sijhawm khaws cia, thiab kev yooj ywm ntawm kev ntim khoom. Txawm tias koj ua haujlwm nrog kua txiv hmab txiv ntoo thiab zaub, kua txiv hmab txiv ntoo puree, mis nyuj, lossis dej haus uas ua los ntawm cov nroj tsuag, kev xaiv lub tshuab ntim khoom aseptic kom raug ua kom cov khoom ntim tsis muaj kuab paug thiab khaws cia rau lub sijhawm ntev.
Muaj ob hom aseptic hnab fillers uas siv ntau:
Cov khoom siv ib lub taub hau- zoo tagnrho rau kev tsim khoom me me lossis kev khiav ua ntau yam.
Ob lub taub hau fillers- tsim los rau kev muaj peev xwm ntau, kev ntim khoom tas mus li nrog cov hnab sib hloov. Nws lub peev xwm ntim khoom siab tshaj plaws tuaj yeem ncav cuag 12 tons ib teev.
EasyReal'sCov Tshuab Sau Aseptictxhawb nqa ntau hom thawv, suav nrog:
Cov hnab me me uas tsis muaj kab mob (3–25L)
Cov hnab/nruas loj uas tsis muaj kab mob (220–1000L)
Txhua lub tshuab aseptic filling tuaj yeem sib xyaw ua ke nrog UHT sterilizers.
Xav tau kev pab xaiv cov khoom siv aseptic filler zoo rau koj cov khoom ua kua? Tiv tauj EasyReal kom tau txais cov kev daws teeb meem tshwj xeeb.
EasyRealCov Kab Sau Asepticyog tsim rau kev ua ntau yam khoom noj khoom haus thiab dej haus, kom ntseeg tau tias lub sijhawm khaws cia ntev, zoo ruaj khov, thiab khaws cia rau ib puag ncig. Cov ntawv thov ib txwm muaj xws li:
Cov kua txiv hmab txiv ntoo thiab zaub thiab cov kua txiv hmab txiv ntoo thiab cov khoom qab zib
piv txwv li, kua txiv apple, kua txiv kab ntxwv, kua txiv mango puree, kua txiv berries sib txawv, kua txiv carrot puree thiab kua txiv, kua txiv lws suav muab tshuaj txhuam, kua txiv peach thiab txiv apricot puree thiab kua txiv, thiab lwm yam.
Cov khoom noj mis nyuj
piv txwv li, mis nyuj, mis tsw qab, dej haus yogurt, thiab lwm yam.
Cov dej haus uas ua los ntawm cov nroj tsuag
piv txwv li, mis taum pauv, mis oat, mis almond, mis txiv maj phaub, thiab lwm yam.
Cov dej haus uas muaj txiaj ntsig zoo thiab muaj txiaj ntsig zoo
piv txwv li, cov dej haus vitamin, cov protein shakes, cov dej haus electrolyte, thiab lwm yam.
Cov kua ntses, cov khoom qab zib, thiab cov khoom qab zib
piv txwv li, kua txiv lws suav muab tshuaj, kua txiv lws suav ketchup, kua txob muab tshuaj thiab kua txob kua txob, kua zaub xas lav, kua txob curry, thiab lwm yam.
Nrog cov kab ntim khoom EasyReal Aseptic, cov khoom no tuaj yeem ntim tau aseptically thiab khaws cia yam tsis muaj cov tshuaj preservatives, txo cov nqi khaws cia thiab cov nqi thauj khoom thaum tswj cov khoom kom zoo.
Kev Lag Luam - Kev Ua Kom Tsis Muaj Kab Mob
Xa cov txheej txheem kub kom raug nrog kev tswj lub sijhawm khaws cia kom raug, ua kom muaj kev nyab xeeb ntawm cov kab mob thaum tseem khaws cov saj ntuj, xim, thiab cov khoom noj khoom haus.
Cov Kev Xaiv Sterilizer Uas Yooj Yim Siv Tau
Txhawb plaub hom sterilizers—tubular, tube-in-tube, plate, thiab DSI (direct steam injection thiab direct steam infusion)—kom tau raws li qhov sib txawv viscosity, particle content, thiab thermal sensitivity requirements.
Kev Sib Koom Ua Ke Aseptic Filling System
Ua haujlwm zoo kawg nkaus nrog ib lub taub hau lossis ob lub taub hau aseptic hnab fillers, sib xws nrog 3–1000L hnab, nruas.
Kev Tswj Xyuas thiab Kev Tswj Xyuas Qib Siab
Ua nrog lub platform ntse PLC + HMI, ua kom muaj kev saib xyuas tiag tiag, kev tswj hwm ntau daim ntawv qhia, kev ntes lub tswb, thiab kev ua haujlwm interface yooj yim rau cov neeg siv.
Cov Modules Ua Haujlwm Xaiv Tau
Nthuav dav nrog:
Lub tshuab nqus tsev deaerator- rau kev tshem tawm cov pa oxygen
Lub tshuab ua kom muaj zog siab- rau kev ruaj khov
Cov evaporator ntau yam- rau kev sib xyaw ua ke hauv kab
Kev Koom Tes Tag Nrho CIP / SIP
Nruab nrog cov tshuab Clean-in-Place (CIP) thiab Sterilize-in-Place (SIP) uas ua haujlwm tau tag nrho los ua kom tau raws li cov qauv kev huv huv zaub mov thoob ntiaj teb.
Tsim Qauv Modular & Scalable
Cov kab ntau lawm tuaj yeem nthuav dav, txhim kho dua tshiab, lossis koom ua ke rau hauv cov chaw ua khoom uas twb muaj lawm.
Cov Cheebtsam Qib Siab
Cov khoom tseem ceeb yog los ntawm Siemens, Schneider, ABB, GEA, E+H, Krohne, IFM, SpiraxSarco thiab lwm lub npe thoob ntiaj teb, ua kom ntseeg tau tias muaj kev ruaj khov, kev pabcuam zoo, thiab kev txhawb nqa thoob ntiaj teb.
Lub Tshuab Tswj Xyuas Ntse uas tsim los ntawm Shanghai EasyReal Machinery ua kom muaj kev ua haujlwm raug, txhim khu kev qha, thiab yooj yim rau cov neeg siv ntawm cov kab ua haujlwm UHT thiab cov khoom siv cuam tshuam. Ua los ntawm cov qauv tsim kho tshiab, nws koom ua ke PLC (Programmable Logic Controller) nrog HMI (Human-Machine Interface) los tswj thiab saib xyuas tag nrho cov txheej txheem.
Cov Peev Xwm Tseem Ceeb:
Kev Saib Xyuas & Kev Tswj Xyuas Lub Sijhawm Tiag Tiag
Saib xyuas qhov kub thiab txias, qhov siab, qhov nrawm, qhov xwm txheej ntawm lub valve, thiab lub tswb ceeb toom ntawm lub system hauv lub sijhawm tiag tiag ntawm lub vijtsam kov HMI interface.
Kev Tswj Xyuas Cov Khoom Noj Ntau Yam
Khaws cia thiab hloov ntawm ntau cov mis khoom. Kev hloov pauv sai sai ua rau lub sijhawm tsis ua haujlwm tsawg dua thiab ua kom muaj kev sib xws ntau tshaj plaws.
Kev Tshawb Pom Qhov Txhaum Cai & Kev Sib Txuas Lus
Cov kev sib txuas lus sib txuas thiab kev kuaj xyuas qhov yuam kev uas ua tiav lawm pab tiv thaiv kev ua haujlwm tsis muaj kev nyab xeeb. Lub kaw lus yuav sau cia, tshaj tawm, thiab tso saib cov keeb kwm qhov yuam kev.
Kev Tshawb Xyuas thiab Kev Sau Cov Ntaub Ntawv Nyob Deb
Txhawb kev khaws cov ntaub ntawv thiab kev nkag mus rau thaj chaw deb, tso cai rau EasyReal engineers ua qhov kev kuaj mob online, kev hloov kho tshiab, thiab kev txhawb nqa kev siv tshuab.
Cov Khoom Siv Hluav Taws Xob Thoob Ntiaj Teb
Txhua lub sensors, actuators, drives, relays, thiab panels siv cov khoom zoo tshaj plaws los ntawm Siemens, Schneider, IFM, E+H, Krohne, thiab Yokogawa rau qhov ua tau ntev tshaj plaws thiab kev nyab xeeb ntawm lub system.
Kev xaiv cov kab ntim khoom aseptic zoo yog qhov tseem ceeb rau cov chaw tsim khoom noj ua kua uas tsom mus rau kev nyab xeeb ntawm cov khoom, kev ruaj khov ntawm txee, thiab kev ua haujlwm zoo. Qhov kev teeb tsa zoo tagnrho nyob ntawm ntau yam tseem ceeb:
Hom khoom thiab viscosityCov kua txiv ntshiab yuav xav tau cov phaj hom Aseptic Filling Lines, thaum cov khoom siv viscous lossis particulate xws li mango puree lossis oat mis nyuj zoo dua nrog cov raj-hauv-lub raj Aseptic Filling Lines.
Lub hom phiaj ntawm kev ua kom huv siTxawm koj xaiv UHT (135–150°C), HTST, lossis pasteurization los xij, cov kab uas koj xaiv yuav tsum txhawb nqa koj cov txheej txheem thermal uas koj xav tau.
Cov kev cai sauKev sib xyaw nrog cov khoom siv aseptic hauv lub thawv lossis cov khoom siv ntim hauv lub thoob yog qhov tseem ceeb rau kev khaws cia mus sij hawm ntev yam tsis tas yuav tso rau hauv lub tub yees.
Kev xav tau kev ntxuav thiab kev ua haujlwm tsis siv neegCov kab ntim khoom aseptic niaj hnub no yuav tsum muaj peev xwm CIP / SIP tag nrho thiab PLC + HMI automation kom txo cov neeg ua haujlwm thiab lub sijhawm tsis ua haujlwm.
Ntawm Shanghai EasyReal Machinery Co., Ltd., peb muab cov kab Aseptic Filling uas tuaj yeem hloov kho rau koj cov khoom kua tshwj xeeb - los ntawm cov kua txiv hmab txiv ntoo thiab zaub thiab puree mus rau cov dej haus thiab cov kua ntses. Tiv tauj peb rau kev sab laj txog kev siv tshuab thiab kev daws teeb meem ua tiav.
Kev txhim kho koj txoj kab ua UHT nrog cov modules ua haujlwm xaiv tau tuaj yeem ua rau cov khoom zoo dua, kev yooj ywm ua haujlwm, thiab kev ua haujlwm tau zoo dua. Cov txheej txheem ntxiv no muaj txiaj ntsig zoo thaum cuam tshuam nrog cov dej haus muaj nqis lossis cov zaub mov txawv nyuaj.
Cov chav xaiv tau feem ntau suav nrog:
Lub Tshuab Nqus Tsev Deaerator- tshem tawm cov pa oxygen uas yaj hauv cov ntshav, txo cov oxidation thiab ua kom lub txee ruaj khov.
Lub Tshuab Homogenizer Siab- tsim cov qauv khoom sib xws, txhim kho kev ruaj khov ntawm emulsion, thiab ua rau lub qhov ncauj zoo dua.
Multi-Effect Evaporator- tso cai rau kev sib xyaw ua ke hauv kab rau cov kua txiv thiab cov kua txiv hmab, txo qhov ntim thiab tus nqi ntim khoom.
Inline Blending System- ua kom cov dej, suab thaj, tsw qab, thiab cov khoom xyaw sib xyaw ua ke tau yooj yim.
EasyReal muab kev koom ua ke tag nrho ntawm cov modules no rau hauv cov uas twb muaj lawmCov kab UHT thiab cov kab aseptic fillingTxhua yam khoom raug xaiv raws li koj hom khoom, qhov loj ntawm cov khoom, thiab cov kev cai huv, kom ntseeg tau tias muaj kev tswj hwm cov txheej txheem siab tshaj plaws thiab kev nyab xeeb ntawm cov zaub mov.
Xav kom nthuav koj lub tshuab ntim khoom aseptic? Cia EasyReal kho qhov kev teeb tsa kom raug rau koj lub hom phiaj tsim khoom.
Tom qab tsim khoom siv thiab xa khoom, EasyReal muab kev txhawb nqa tag nrho los xyuas kom meej tias kev pib ua haujlwm tau zoo. Cia 15–25 hnub ua haujlwm rau:
Kev teeb tsa thiab kev ua haujlwm hauv tsev
Ntau qhov kev sim ua ntau lawm
Kev cob qhia tus neeg teb xov tooj thiab kev xa SOP
Kev lees txais zaum kawg thiab kev hloov mus rau kev tsim khoom lag luam
Peb muab kev txhawb nqa hauv tsev lossis kev taw qhia nyob deb, nrog rau cov ntaub ntawv tag nrho, cov npe teev kev nyab xeeb, thiab cov cuab yeej saib xyuas.
Xav tau lub Hoobkas Sau Kab Aseptic Sterilization rau koj cov khoom?
Shanghai EasyReal Machinery tau ua tiav xa cov kab ua tiav Aseptic UHT hauv ntau dua 30+ lub tebchaws, txhawb nqa cov khoom lag luam los ntawm kua txiv hmab txiv ntoo, puree thiab paste rau cov dej haus thiab cov kua ntses raws li cov nroj tsuag.
Tiv tauj peb hnub no kom tau txais daim ntawv qhia kev ua haujlwm, kev tsim qauv, thiab kev hais nqe project uas haum rau koj cov kev xav tau ntau lawm.
Tau Txais Koj Daim Ntawv Thov Tam Sim No
