Mzere Wopangira Ma Berry a Acai
Kukonza Acai Konse Kuchokera ku Zipatso Zatsopano Kupita ku Zogulitsa Zokonzeka Kumsika
EasyReal imapanga mizere yonse ya madzi a mabulosi a acai, ndi puree. Njirayi imayamba ndizipatso zatsopano kapena zozizira, ndipo amachita gawo lililonse—kusanja, kuphwanya, kuchiza ndi ma enzyme, kuyeretsa, kupsa, kuyeretsa, ndi kudzaza.
Zipatso za Acai zili ndi mafuta ambiri komanso khungu lokhuthala.kuchotsa mbewu ndi kuzizirazofunika pakupanga ndi kununkhira.makina opukutira a acaiGwiritsani ntchito makina olondola a rotor-stator kuti muchotse mbewu pamene mukusunga zamkati zokhala ndi michere yambiri ndi liwiro lozungulira la 1470 rpm.
Timapereka zonse ziwirigulu ndi kupha tizilombo toyambitsa matenda mosalekezazosankha. Pa puree, mankhwalawa amayeretsedwa pa kutentha kwa 95–110°C pogwiritsa ntchitozotsukira tizilombo toyambitsa matenda m'chubuMadzi amafotokozedwa bwino ndihydrolysis ya enzymaticndi ma centrifuge a decanter othamanga kwambiri.
Kuti apange ufa, madziwo amadutsakuchuluka kwa vacuumotsatidwa ndimakina owumitsa oundana, ndi chinyezi cholamulidwa pansi pa 5%.
Machitidwe onse apangidwa kuti achepetse kukhudzana ndi mpweya komansosungani anthocyanins—mankhwala akuda ofiirira athanzi omwe ali mu acai. Mzere wathu umagwiritsa ntchitoChitsulo chosapanga dzimbiri cha 304/316L, kuyeretsa kwanzeru kwa CIP, ndi makina onse a PLC+HMI kuti mukhale otetezeka komanso nthawi yogwira ntchito.
Kupereka Misika Yathanzi ya Chakudya, Chakumwa, ndi Zakudya Zopatsa Thanzi M'maiko Onse
Zipatso za Acai nthawi zambiri zimakololedwa ku Brazil ndipo zimanyamulidwa mufiriji kapena kuzizizira. Zikakonzedwa, zimakhala zosakaniza zofunika kwambiri pazakumwa zopatsa thanzi, zosakaniza za smoothie, zowonjezera zakudya, njira zosamalira khungu, ndi zodzoladzola zouma mufiriji.
Mzere wopangira ma acai wa EasyReal umagwirizana ndi izi:
● Opanga zakumwakupanga madzi osakaniza kapena madzi osakaniza okhazikika pashelefu
● Mafakitale owonjezerakupanga ufa wa acai wouma wozizira wa makapisozi kapena matumba
● Malo otumizira kunjakufunika konyamula zinthu zopanda ma virus kuti zitumizidwe kumayiko ena
● Opakira pamodzi a OEMkufunikira kukula kwa batch kosinthasintha komanso kusintha kwa mawonekedwe mwachangu
● Makampani oyambitsa zinthu ndi mayunitsi ofufuzakupanga zakudya zothandiza
Mutha kuyika mzerewu m'madera otentha pafupi ndi malo okolola kapena m'mafakitale obwezeretsanso akunja. Kapangidwe kathu ka modular kamasintha malinga ndi kukula kwa chomera ndi zomwe cholinga chake ndi zinthu zomaliza. Kaya mukufuna 500kg/h kapena matani 10/h, timapereka yankho lotsika mtengo ndichithandizo champhamvu padziko lonse lapansi pambuyo pa malonda.
Sinthani Zotuluka kuti Zigwirizane ndi Mtundu wa Zogulitsa, Mtundu wa Ma Packaging, ndi Njira Yogulitsira
Kusankha mzere woyenera kumadalira zomwe mukufunachinthu chomalizandimphamvu yofunikiraUmu ndi momwe timatsogolerera makasitomala athu:
Mabotolo a Madzi a Acai (oyera kapena a mitambo):
Gwiritsani ntchito enzyme clearance, centrifugal leating, kenako pasteurize ndikudzaza ndi mabotolo agalasi kapena PET. Tikukulimbikitsani kugwiritsa ntchito mzere wa matani 1–5 pa ola limodzi ndichotsukira madzi a pasteurizer + chodzaza botolo.
Pa Acai Puree (pogwiritsa ntchito zosakaniza za B2B):
Dulani kuunikira bwino. Sungani zamkati mwa zosefera zopyapyala. Gwiritsani ntchito choyeretsera cha chubu-mu-chubu + chodzaza thumba-mu-drum cha aseptic. Sankhani kuyambira 500kg/h mpaka matani 10/h.
Pa ufa wa Acai (wouma mufiriji):
Onjezani chosungira madzi ndi lyophilizer. Sungani chinyezi <5%. Gwiritsani ntchito makapisozi kapena ufa wa smoothie. Ndibwino kuti mugwiritse ntchito 200–1000 kg/tsiku.
Kwa Malo Opangira Zinthu Zambiri:
Tikupereka lingaliro lagawo logawana lakumtunda(kutsuka + kupukuta) ndinjira ziwiri zotsikira pansi—imodzi ya puree, ina ya madzi.
Timathandizanso makasitomala kusankhaKutentha kwamagetsi poyerekeza ndi nthunzi, gulu poyerekeza ndi kukonza kosalekeza, ndi mtundu wa chidebe (thumba-mu bokosi, ng'oma, sachet, thumba).
Mainjiniya athu adzaphunzira zinthu zanu zopangira, bajeti yanu, ndi kayendetsedwe ka zinthu kuti apange njira yabwino kwambiri yothetsera vutoli.
Kuyambira pa Zokolola mpaka pa Malonda Ogulitsa - Kuyenda Kwathunthu Kwaukadaulo
1.Kulandira ndi Kusanja
Tulutsani zipatso za acai zozizira kapena zozizira. Chotsani zinyalala ndi zinthu zina zakunja.
2.Kutsuka ndi Kuyang'anira
Gwiritsani ntchito chotsukira thovu + chotsukira ma roller kuti muchotse dothi ndi zipatso zofewa.
3.Kuchotsa mbewu ndi Kudula
Gwiritsani ntchito chopukusira cha acai chothamanga kwambiri chokhala ndi zotchingira za maukonde kuti muchotse zamkati, kuchotsa mbewu ndi zikopa.
4.Chithandizo cha Enzymatic (Madzi Okha)
Onjezani pectinase pa 45–50°C kwa ola limodzi mpaka awiri kuti mugwetse makoma a maselo.
5.Kufotokozera kwa Centrifugal (Madzi Okha)
Gwiritsani ntchito decanter kuti mulekanitse madzi ndi tinthu tating'onoting'ono.
6.Kutulutsa mpweya mu vacuum (kwa Concentrate kapena Ufa)
Wiritsani madzi pa kutentha kwa 70°C pogwiritsa ntchito evaporator yotsika.
7.Kuyeretsa thupi
Gwiritsani ntchito mankhwala ophera tizilombo toyambitsa matenda m'chubu kapena m'mbale pa kutentha kwa 95–110°C kuti muphe majeremusi ndi ma enzyme.
8.Kudzaza
Chikwama chosagwiritsa ntchito mankhwala osokoneza bongo chomwe chili mu ng'oma, thumba lomwe lili mu bokosi, botolo, kapena sachet—kutengera zosowa za msika.
9.Kuumitsa mufiriji (Ufa Wokha)
Ikani mankhwala ochulukirapo mu lyophilizer kuti awume.
10.Kupaka ndi Kulemba
Gwiritsani ntchito makina ojambulira okha, kulemba ma code, ndi kuyika ma pallet.
Acai Berry De-seeder & Pulper
Makinawa amachotsa mbewu ndi zikopa zolimba kuchokera ku zipatso za acai. Amagwiritsa ntchito tsamba lozungulira + ng'oma yokhala ndi mabowo. Rotor imaphwanya zipatso pang'onopang'ono. Zamkati zimadutsa mu ukonde; mbewu zimakhala mkati. Timasintha kukula kwa ukonde (0.4–0.8 mm) kutengera zosowa za chinthu chomaliza. Poyerekeza ndi zopukutira zipatso wamba, mtundu wathu wa acai umalimbana ndi kutsekeka ndipo umasunga zipatso zambiri zokhuthala.
Tanki Yothandizira Enzymatic yokhala ndi Agitator
Thanki iyi imatenthetsa madzi a acai kufika pa 45–50°C ndipo imasunga kwa maola 1–2 ndikusakaniza pang'ono. Choyambitsa chimatsimikizira kuti ma enzyme amasakanikirana mofanana. Imagwiritsa ntchito chitsulo chosapanga dzimbiri chopangidwa ndi jekete la chakudya komanso choteteza kutentha. Matanki a EasyReal akuphatikizapo mipira ya CIP spray ndi masensa otentha. Makasitomala amapindula ndi nthawi yokhazikika yochitira zinthu komanso kuchepa kwa kugwiritsa ntchito ma enzyme.
Decanter Centrifuge ya Kufotokozera Madzi
Chotsukira chathu chopingasa chimagwiritsa ntchito kuzungulira kwa liwiro lawiri kuti chilekanitse zamkati ndi madzi. Madzi a acai amalowa kudzera mu chitoliro chodyetsera. Ng'oma imazungulira pa 3000–7000 rpm kuti ipange mphamvu yamphamvu ya G (Yogwirizana ndi Flowrate). Zamkati zabwino zimatuluka mbali imodzi; madzi oyeretsedwa mbali inayo. Makina awa amathandizira kumveka bwino kwa madzi ndikuwonjezera kusefa.
Chotsukira Chotsukira Mafilimu Chogwa
Chipangizochi chimasunga madzi a acai pansi pa kutentha kochepa. Madzi amatsikira m'machubu oyima ngati filimu yopyapyala. Mkati mwake, kuthamanga kwa vacuum kumachepetsa kutentha kwa madzi kufika pa 65–70°C. Ma jekete a nthunzi amatenthetsa machubuwo. Zotsatira zake zimakhala madzi okhala ndi mtundu wokhuthala komanso fungo labwino. Poyerekeza ndi mapoto otseguka, dongosololi limagwiritsa ntchito mphamvu zochepa ndipo limasunga michere.
Chotsukira Machubu Chogwiritsa Ntchito Pa Chubu cha Acai Puree
Chotsukira ichi chili ndi machubu ozungulira. Nthunzi imasintha kutentha kenako imagwiritsa ntchito madzi kusintha kutentha ndi chinthucho. Madzi otentha amatuluka mu jekete lakunja, ndikutenthetsa puree mkati mwa chubu chamkati. Imasunga kutentha kwa 95–110°C kwa masekondi 15–30. Kapangidwe kake kamasunga puree ya acai yokhuthala popanda kuyaka. Pambuyo potenthetsa, chinthucho chimalowa mu flash cooler. Timagwiritsa ntchito SS316L ya chakudya komanso digito PID control.
Chodzaza matumba mu ng'oma chopanda ma virus
Chodzaza ichi chimayika zinthu za acai zoyeretsera m'matumba a aluminiyamu omwe sanayeretsedwe mkati mwa ng'oma. Chodzazacho chimagwiritsa ntchito jekeseni wa nthunzi + ma valve a aseptic. Load cell imatsimikizira kudzazidwa kolondola (± 1%). Ogwiritsa ntchito amawunika chilichonse kudzera mu touchscreen HMI. Chimaletsa kukhudzana ndi mpweya ndikuwonetsetsa kuti nthawi yosungiramo mpweya ikhalapo kwa miyezi 12 kutentha kozungulira.
Gwirani Acai Wakuthengo, Wozizira, Kapena Wosakanizidwa ndi Kusintha Kochepa
Dongosolo la EasyReal likhoza kukonza:
● Akai watsopano wokololaochokera m'mafamu am'deralo
● Zipatso zozizira za IQFm'malo otumizira kunja
● Puree wa Acai pulpkuchokera kwa ogulitsa ena
● Zosakaniza zosakanizandi nthochi, buluu, kapena apulo
Zathugawo losamalira zipatsoimasinthasintha malinga ndi kukula ndi kuuma. Zopopera ndi zosefera zimasintha kukula kwa maukonde mosavuta. Pa mizere ya ufa, timapereka mitundu yosiyanasiyanakuchuluka kwa nthunzi (25–65 Brix)ndi kukula kwa thireyi yowumitsa mufiriji.
Zogulitsa zomaliza zikuphatikizapo:
● Madzi oyera m'mabotolo a PET
● Puree ya Acai mu ng'oma zopanda mabakiteriya
● Madzi okhuthala kuti apereke B2B
● Ufa wouma mu matumba kapena makapisozi
Timamangazomera zogwiritsidwa ntchito m'njira zosiyanasiyanazomwe zimasintha pakati pa mitundu ya madzi ndi puree. Kapangidwe ka modular kamalola kukweza zinthu zatsopano mtsogolo kapena mphamvu yowonjezera.
Kugwira Ntchito Kokha Kokha Ndi Kuwunika Nthawi Yeniyeni ndi Kuwongolera Maphikidwe
EasyReal imagwirizanitsaDongosolo lowongolera lanzeru la PLC + HMIkudutsa mzere wopangira acai. Gawo lililonse lofunika—kutenthetsa, kuyeretsa, kuyika zinthu pamodzi, kudzaza—limatsatiridwa ndikuwongoleredwa nthawi yeniyeni. Ogwiritsa ntchito amatha kusintha kutentha, kuchuluka kwa madzi, ndi kupanikizika kuchokera pazenera logwira pakati.
Mawonekedwe athu a HMI amawonetsa zithunzi zoyendera, zolemba za alamu, nthawi yowerengera nthawi, ndi zopempha zokonzera. Dongosololi limaphatikizapo:
● Siemens
● Ma HMI a mtundu wa touchscreenndi chithandizo cha zilankhulo zambiri
● Zowongolera kutentha kwa digito ndi zoyezera kuyenda
● Gawo lolowera kutalikuti mupeze mavuto pa intaneti
● Chikumbukiro cha maphikidwe a gulukuti mupeze zotsatira zobwerezabwereza
Dongosololi limasunga zambiri zakale, kuti muzitha kutsatira mtundu wa gulu, kugwiritsa ntchito mphamvu, komanso nthawi yoyeretsera. Izi zimathandizira kuti ntchito itsatidwe bwino komanso zimachepetsa nthawi yophunzitsira antchito.
Dongosolo lowongolera ili limapanga mzere wanu wopanga acaiwodalirika, wothandiza, komanso wotetezeka—ngakhale mu ntchito zazikulu kapena 24/7.
Gwirizanani ndi Shanghai EasyReal Machinery Co., Ltd. kuti muyambitse kapena kukulitsa Pulojekiti Yanu ya Acai
Shanghai EasyReal ili ndi zaka zoposa 25 zogwira ntchito muzida zopangira zipatso ndi ndiwo zamasambaMizere yathu yopangira ma acai tsopano ikugwira ntchitoLatin America, Southeast Asia, ndi Europe, kupanga puree yokhazikika pashelufu, madzi a m'mabotolo, ndi ufa wamtengo wapatali.
Timapereka:
● Kapangidwe kaukadaulo wapaderamalinga ndi kukula kwa chomera chanu ndi mtundu wa chinthucho
● Kukhazikitsa ndi kuthandizira maphunziropa intaneti kapena pa intaneti
● Zida zosinthira ndi mapulani okonzakuti mukhale odalirika kwa nthawi yayitali
● Netiweki yapadziko lonse lapansindi mainjiniya olankhula Chingerezi
● Zosankha zosinthika za kuchuluka kwa mizerekuyambira 500 kg/h mpaka matani 10/h
Kaya mukukhazikitsa yanugawo loyamba lopanga acaikapenakukulitsa fakitale yopanga zinthu zambiri, EasyReal imapereka mayankho omwe akugwirizana ndi zolinga zanu komanso bajeti yanu. Gulu lathu limagwira ntchito limodzi nanu kuyambira pakuwunika zinthu zopangira mpaka kupereka zinthu zoyambira.
Lumikizanani nafe lerokuti muyambe ntchito yanu yokonza acai:
www.easireal.com/contact-us
Imelo:[email protected]
Tikuthandizani kupanga mzere wogwira ntchito bwino, wosinthasintha, komanso wokonzeka kutumiza kunja.
Zogulitsa Zofanana
