Mzere Wokonzera Cherry
Mzere Wopangira Cherry wa EasyReal umaperekakukonza kodzichitira zokha, koyera, komanso kogwira mtimakwa onse awirima cherries okomandima cherries okoma (owawasa)Mainjiniya athu adapanga njira iyi kuti igwire ntchito yofewa komanso madzi ambiri.
Zinthu zazikulu ndi izi:
● Kutenthetsa kapena kuyeretsa madzi ndi jamu pogwiritsa ntchito kutentha
● Kapangidwe ka modular kokhala ndi mitundu yosiyanasiyana ya madzi, concentrate, puree, kapena mitundu yonse yodzaza ndi mabowo
Makasitomala amatha kusintha mzerewu kuti ugwiritsidwe ntchito popanga jamu yaing'ono kapena kupanga madzi a m'mafakitale akuluakulu. Umathandizira zonse ziwirikudzaza thumba losagwira ntchito m'ng'omaza ma concentrates ndibotolo lagalasi/kudzaza chitiniZogulitsa m'masitolo. Mayankho athu amaphatikizidwaPLC + HMIkuti mupeze njira yotsatirira deta mwanzeru komanso machenjezo okhudza zolakwika nthawi yeniyeni.
Ndi zaka zoposa 25 zokumana nazo komanso kukhazikitsa zinthu m'maiko oposa 30, EasyReal imapanga mizere ya zipatso zomwe zimapangitsa kuti pakhale zokolola zambiri, komanso kukwaniritsa miyezo yapadziko lonse yotetezera chakudya.
Mzere wopangira chitumbuwa uwu ukugwirizana ndi mafakitale osiyanasiyana m'maiko osiyanasiyana. Tatumikira:
●Mafakitale a madzizomwe zimapanga madzi a chitumbuwa a NFC kapena zakumwa zosakaniza
●Mitundu yodzaza ndi jamu ndi kusungapogwiritsa ntchito puree wothira khungu wokhala ndi Brix wambiri
●Opanga chakudya chozizirakupereka ma cherries a IQF kapena magawo oundana ozizira
●Mafakitale a zipatso zam'chitinikulongedza ma cherries otsekemera mu madzi a manyuchi kuti agulitsidwe
●Ogwiritsa ntchito ma puree a mafakitalemu mkaka, buledi, ndi makeke
Ma cherries a tart amadziwika chifukwa champhamvu zotsutsa kutupandi zotsatira zowonjezera tulo. Ma cherries otsekemera amaperekaulusi wa zakudya ndi vitamini CZonsezi zimafuna kusamalidwa mwachangu komanso mwaukhondo kuti zisawonongeke komanso kuti zisawonongeke.
Kum'mawa kwa Europe ndi Turkey, mzere wathu wopangira chitumbuwa + IQF umatha kutumiza matani 2–5 pa ola limodzi kuchokera kunja. Ku South America, malo angapo opangira chitumbuwa amadalira njira yathu yopangira chitumbuwa.makina ophikira opanda chotsukiraKaya ndinu mlimi amene akukula ndikukula muzinthu zowonjezera phindu kapena mtundu wa zipatso wodziwika bwino, EasyReal imapereka zinthu zotsika mtengo komanso zokonzeka mtsogolo.
Kusankha mzere woyenera kumadalira zomwe mukufunamtundu wa chinthu,kuchuluka kwa tsiku ndi tsikundikulongedzaUmu ndi momwe mungasankhire:
Mtundu wa Zogulitsa Zomaliza
● Madzi / Kusakaniza → Imafunika mankhwala a enzyme, decanter, pasteurizer, ndi aseptic filler
● Cherry Jam / Preserve → Imafuna pulper, vacuum evaporator, jam cooker, galasi botolo lodzaza
● IQF Yathunthu kapena Pakati → Imafunika chochotsera dzenje + ngalande yoziziritsira mpweya + firiji ya IQF
● Chotsukira chonse m'zitini / pakati → Chimafuna chochotsera dzenje + mlingo wa madzi + kusoka chitini
Kuthekera Kogwiritsa Ntchito Tsiku ndi Tsiku
● < matani 5 patsiku → Mzere wochepa wokhala ndi njira yoyeretsera ndi kuyika m'madzi pamanja
● matani 5–20 patsiku → Mzere wodzipangira wokha wokhala ndi makina ochapira osalekeza, chotsukira lamba
● Matani 20 patsiku → Mzere wodziyimira wokha wokhala ndi pitter ya njira zambiri, wozungulira wonyezimira, wotsatira wa PLC
Mtundu wa Phukusi
● Chikwama chopanda mabakiteriya (200L): chabwino kwambiri pa madzi/puree concentrate
● Chidebe chagalasi / chitini: cha jamu, zosungira, kapena ma cherries athunthu
● Chikwama cha pilo / botolo la PET logulitsa: likufuna njira yodzaza bwino kwambiri
Tiuzeni zomwe mukufuna ndipo tidzakonza yankho.
Nayi njira yodziwika bwino yochokera ku chitumbuwa chatsopano kupita ku chinthu chomalizidwa:
Kulandira Cherry Watsopano → Chodyetsa Chogwedezeka → Kutsuka ndi Kutsuka → Kusanja (mwamanja kapena mwa kuwala) → Kuchotsa Madzi → Kuchotsa Madzi / Kupukuta / Kuzizira kwa IQF → Kutenthetsa kapena Kupaka Pasteurizing → Kutulutsa nthunzi (kwa zinthu zosakaniza kapena jamu) → Kudzaza ndi Kutseka (thumba lopanda mabakiteriya, botolo, chitini, mtsuko) → Njira Yoyeretsera CIP
Njira zosiyanasiyana kutengera zomwe zaperekedwa:
●Madzi: Kuwononga → Chotsukira → Chosindikizira lamba → Chotsukira Pasteurizer → Chodzaza cha Aseptic
●Puree / Jamu: Kupukuta → Pulper → Tanki Yophikira Vacuum → Chodzaza mtsuko
●Zam'chitini: Kuwononga → Kuthira kwa manyuchi → Blancher → Seamer → njira yotsekera
Timakonza mapu a ndondomekoyi kuti agwirizane ndi kapangidwe ka chomera chanu.
Cherry Destoner (Pitter)
Chotsukira mabuloko cha chitumbuwa chimalekanitsa mabowo bwino ndi zipatso popanda kuwonongeka kwambiri. Choyenera kutsukira, kupukuta, ndi kulekanitsa zipatso zosiyanasiyana zamwala. Zina mwa zinthu zake ndi izi:
1.Kupatukana kwa zamkati ndi zotsalira zokha.
2. Ikhoza kuphatikizidwa mu mzere wopanga kapena kugwiritsidwa ntchito ngati gawo lodziyimira lokha.
3. Ziwalo zonse zomwe zimakumana ndi chinthucho zimapangidwa ndi chitsulo chosapanga dzimbiri chapamwamba kwambiri, zomwe zimakwaniritsa miyezo ya ukhondo wa chakudya.
● Amagwirira ntchito matani 1–5 pa ola limodzi
● Zimasunga umphumphu wa thupi woposa 90%
● Yoyenera ma cherries atsopano komanso odulidwa kale
● Chosinthira mosavuta cha kukula kosiyanasiyana kwa chitumbuwa
● Zinyalala zochepa poyerekeza ndi ma pitcher a nyundo
● Njira yabwino kwambiri yokonzekera madzi, jamu, IQF, kapena mawonekedwe a m'zitini
tcheriMakina Opumira ndi Kutsuka Mpweya
Chipangizochi chimachotsa dothi, masamba, ndi tizilombo toyambitsa matenda pamwamba. Chili ndi madzi osambira + makina opumira.
● Amachotsa zotsalira za mankhwala ophera tizilombo ndi nthaka
● Chotengera chopitilira ndi liwiro losinthika
● Zimaletsa kusonkhanitsa tizilombo toyambitsa matenda tisanayambe kuyika mabowo m'matupi
● Yopangidwira kuti ikhale yosavuta kusokoneza komanso kuyeretsa tsiku ndi tsiku
Cherry PMakina Opangira Ulping ndi Refinging
Pa jamu ndi puree, makinawa amachotsa zikopa ndi mbewu.ma rotor osapanga dzimbiri okhala ndi magawo awirindimakulidwe a mauna osinthika.
● Amapanga puree yosalala, yopanda mbewu
● Imasunga mtundu ndi zakudya
● Amagwiritsidwa ntchito limodzi ndi vacuum evaporator
● Ziwalo zonse zolumikizirana ndi SS304 kapena SS316 zomwe zili ndi chakudya chokwanira
● Angathenso kukonza ma cherries omwe asungidwa kale kapena ozizira
Chosindikizira cha Cherry Juice Belt
Chida ichi chochotsera madzi chimagwiritsa ntchito mphamvu yokoka komanso mphamvu ya makina kuti chikoke madzi ochokera ku ma cherries ophwanyika. Chimafalitsa phala pa lamba wosefera ndikuchifinya kudzera mu ma rollers.
● Kutulutsa kosalekeza mpaka 20,000 L/h
● Kubereka zipatso zambiri komanso kusakhala ndi matope ambiri
● Yoyenera ma cherries owawasa okhala ndi asidi wambiri
● Kutsuka kosavuta pogwiritsa ntchito ma nozzles opopera ophatikizidwa
● Kupanikizika kumasintha kutengera makulidwe a zamkati
Chotsukira Mpweya cha Cherry Vacuum
Chotsukira madzi ichi chimachotsa madzi kutentha kochepa, kusunga mtundu wa chitumbuwa ndi fungo lake.kapangidwe ka filimu yogwakuti madzi atuluke mwachangu.
● Zimawonjezera Brix chifukwa cha jamu kapena concentrate
● Njira yosungira mphamvu mpaka zotsatira zitatu
● Mavitamini omwe amakhudzidwa ndi kutentha amakhalabe ndi moyo
● HMI yokhudza pazenera kuti ikhale yosavuta kugwiritsa ntchito.
● Chowunikira chokha Brix chowunikira
● Chida chothandizira kuchira fungo losafunikira
Cherry IQF yozizira ngalande
Ngalandeyi imagwiritsa ntchito mpweya wozizira kuti ipange ma cherries m'masekondi ochepa. Imasunga mawonekedwe a zipatso ndipo imaletsa kumatirira.
● Lamba wachitsulo chosapanga dzimbiri woti mpweya uziyenda bwino
● -35°C dera lokhala ndi mpweya wofanana
● Yabwino kwambiri kutumiza kunja mufiriji m'makatoni a 10kg kapena matumba a 500g
● Kuyeretsa kofewa ndi madzi oundana mosavuta
● Yoyenera ma cherries okhala ndi mipata kapena athunthu
Mzere wokonzera chitumbuwa uwu umasintha kukhala:
●Ma cherries okoma(kapangidwe kolimba, asidi wochepa, kukula kwakukulu)
●Ma cherries owawasa(yofewa, yokoma, nthawi zambiri yogwiritsidwa ntchito m'mafakitale)
Timakonza makina kuti tipeze mitundu yosiyanasiyana ya chitumbuwa, kukula kwake, komanso kulimba kwake. Ma Destoners amatha kusinthana mitu ndi mainchesi osiyanasiyana. Pulper ndi lamba zimathandizira kusintha maukonde. IQF freezer imagwirira ntchito zipatso zonse, theka, kapena zidutswa.
Zosankha zotulutsa zikuphatikizapo:
●MadziNFC, yokonzedwa bwino, kapena yokhazikika
●Puree / Jamu: Yosalala kapena yokhala ndi zidutswa
●IQF yozizira: Zonse kapena theka
●Zosungidwa m'zitini / Zophikidwa m'mitsuko: Mu madzi a manyuchi kapena madzi achilengedwe
●Kuika maganizo pa zinthu: Brix 65–70 cherry concentrate
Mzere umodzi ukhoza kusinthana pakati pa mitundu ndi kusintha kwaufupi. Zimenezi zimapatsa makasitomala a nyengo njira zambiri zotulutsira zinthu komanso phindu la chaka chonse.
Mzere wopangira chitumbuwa wa EasyReal umagwira ntchito paDongosolo lolamulira lanzeru la PLC + HMI lophatikizidwa mokwaniraIzi zimathandiza ogwiritsa ntchito kuyang'anira, kuwongolera, ndikusintha njira yonse—kuyambira kutsuka mpaka kudzaza—pa mawonekedwe amodzi ogwiritsira ntchito touchscreen.
Mutha:
●Ikani kutentha kosiyanasiyanakuti ziwonongeke kapena kusungunuka
●Liwiro la mzere wotsatira, kuchuluka kwa madzi, ndi kuchuluka kwa kudzaza
●Yang'anirani kayendedwe ka kuyeretsa kwa CIP
●Landirani machenjezo a nthawi yeniyenipa vuto la kuthamanga kwa magazi, kutentha, kapena makina
●Sungani magulu opanga ndi deta yotsatizana ya zinthu
Dongosolo limagwiritsa ntchitoSiemens PLCndiMapanelo okhudza a HMIKukhazikitsa kumeneku kumathandiza kuchepetsa nthawi yophunzitsira ogwiritsa ntchito ndipo kumatsimikizira kulondola kwambiri panthawi ya cherry rushes.
Izi zimathandiza chomera chanu kukwaniritsa malamulo okhudza kutsata kwa digito komanso zimathandiza kuthetsa mavuto akutali. Kwa zomera zopanga zinthu zambiri, maphikidwe amatha kukonzedwa pasadakhale kuti asinthe mwachangu pakati pa madzi, jamu, kapena njira za IQF.
Chigawo chanzeru ichi chimasintha mzere wanu wa chitumbuwa kuchokera ku makina okonzedwa kukhalansanja yopangira yoyendetsedwa ndi deta, okonzeka kugwiritsidwa ntchito m'mafakitale amakono odyetsera chakudya.
Ndili ndi zaka zoposa 25 muukadaulo wokonza zipatso komanso makasitomala m'dziko lonseloMayiko opitilira 30, Shanghai EasyReal Machinery Co., Ltd. imapereka imodzi mwa makampani odziwika kwambiri.njira zotsika mtengo komanso zodziwika bwino padziko lonse lapansi zopangira ma cherrypamsika.
Kaya mukuyambitsa kampani yogulitsa zinthu zamtengo wapatali za nyengo kapena bizinesi yanu yogulitsa madzi akumwa kapena yogulitsa kunja yozizira, tikuthandizani kuyamba. Kuyambira pakupanga zida mpaka kukonzekera zinthu zofunika, gulu lathu limapereka chithandizo chaukadaulo chokwanira komanso kukhazikitsa pamalopo.
Mungayembekezere:
● Zipangizo zachitsulo chosapanga dzimbiri zapamwamba kwambiri
● Nthawi yochepa yotumizira ndi njira zowonjezera zoyendetsera
● Zida zosungiramo zinthu nthawi yayitali komanso chithandizo chakutali
● Kapangidwe kake kamene kakugwirizana ndi mtundu wa chitumbuwa chanu komanso msika womwe mukufuna
Lumikizanani nafe tsopanokuti mukambirane zomwe mukufuna pa kukonza chitumbuwa:
Imelo:[email protected]
