Chotsukira Madzi Osambira mu Lab-Pilot Scale | EasyReal
TheChotsukira Madzi cha EasyReal Lab-Pilot ScaleChidebe chake chachitsulo chosapanga dzimbiri chokhala ndi zigawo ziwiri chili ndi jekete lamadzi lomwe limagawa kutentha mofanana kudzera mu bafa, kupewa malo otentha am'deralo ndikuwonetsetsa kuti kutentha kuwirikiza mofanana.
Mkati mwa chombocho, pali chitsulo cholimba kwambiriwoyambitsa chisokonezokapena chida chamagetsi chamagetsi chamagetsi chamagetsi chimasakaniza zakumwa zokhuthala, zosungunulira, kapena zinthu zopangidwa ndi mkaka popanda kuwononga zomera zokhudzidwa. Dongosololi limathandizira ma profiles okonzedwa kuti aziphika m'magawo ambiri - monga kutentha, kusunga, ndi kuziziritsa - zomwe zitha kuchitika zokha kudzera mu maphikidwe a PLC.
Zosewerera kutentha, ma pH probe, ndi ma transmitter osankhidwa a DO (solved oxygen) zimathandiza kulamulira kotsekedwa kwa magawo ofunikira pakuphika. Kulemba deta ndi kuwonetsa momwe zinthu zilili zimathandiza ogwiritsa ntchito kutsatira momwe zinthu zikuyendera, zomwe zimapangitsa kuti fermenter ikhale yoyenera pa kafukufuku wamaphunziro komanso kuyesa kwa ma pilot a mafakitale.
Malo onse olumikizirana ndi chinthu ndiSUS304 kapena SUS316L ya zakudya zabwino, yokhala ndi mapaipi aukhondo ndi ma valve kuti zitsimikizire kuti ntchito ya aseptic ikugwira ntchito. Dongosolo lonselo likhoza kulumikizidwa ku zinthu zina mongajenereta ya nthunzizoyeretsera kapenachoziziritsirakwa magawo oziziritsa olamulidwa.
TheChotsukira Madzi Osambira mu Lab-Pilot ScaleImatumikira mafakitale osiyanasiyana ndi mabungwe ofufuza ndi chitukuko omwe amapanga zakumwa zowiritsa, njira zina za mkaka, ndi zinthu zopatsa thanzi.
Ntchito zomwe zimagwiritsidwa ntchito nthawi zambiri zimaphatikizapo:
• Yogurt, kefir, ndi mkaka wopangidwa ndi akatswiri
• Kombucha ndi zakumwa zoledzeretsa
• Mayeso a enzyme ndi ma microbial fermentation
• Kuphika mapuloteni a zomera ndi enzyme hydrolysis
• Kupanga kukoma ndi fungo lokoma
• Zitsanzo za kuwiritsa zochokera ku madzi ndi tiyi
Kapangidwe kake kosinthasintha kamathandizira kuchuluka kwa zombo zosiyanasiyana — kuyambira2 L mpaka 50 L, zomwe zimapangitsa kuti ikhale yoyenera mayunivesite, malo ofufuzira ndi chitukuko m'mabizinesi azakudya, mafakitale oyesera, ndi malo oyesera zinthu zatsopano m'makampani. Kukhazikitsa kulikonse kumatha kutsanzira mitundu yochepetsedwa ya zofukiza zonse zamafakitale, kupatsa mainjiniya njira chidziwitso cholondola asanawonjezere.
Mwa kusunga kutentha kokhazikika ndi kuwongolera pH, dongosololi limaonetsetsa kuti zinthu zikugwirizana bwino komanso kuti zinthu zizikhala bwino nthawi zonse — chinsinsi chachikulu chogulitsira bwino.
Mayeso a kuwiritsa amafuna kulamulira kolondola kutentha ndi kusakaniza kuti ateteze zomera ndikupewa kuipitsidwa. Mosiyana ndi matanki osavuta osunthidwa,Chotsukira Madzi cha EasyRealimagwiritsa ntchito kutentha kosalunjika kudzera m'madzi ozungulira. Izi zimachotsa kukhudzana mwachindunji ndi nthunzi, kupewa malo otentha kwambiri omwe angawononge ma probiotics kapena mapuloteni odenature.
Zipangizo zopangira monga mkaka, mapuloteni a soya, kapena zipatso zimatha kusiyanasiyana mu kukhuthala ndi kuchuluka kwa zinthu zolimba, zomwe zimakhudza kusamutsa kutentha. Mainjiniya a EasyReal amapanga mawonekedwe a mitsempha yamagazi, liwiro logwedezeka, ndi malo a jekete moyenerera. Malo olumikizirana chitetezo amaletsa kugwira ntchito popanda madzi okwanira kapena kupanikizika.
Kusamala kumeneku pa ukhondo ndi kuwongolera kumathandiza magulu a kafukufuku ndi chitukuko kukwaniritsa miyezo ya chitetezo cha chakudya (HACCP, ISO22000) ndi ma audit olamulira kuti apange zoyeserera kapena asanagulitse.
Kukula kwapakati
• Kuchuluka kwa ntchito ya sitima: 2 L / 5 L / 10 L / 20 L / 30 L / 50 L (kuchuluka kwa ntchito = 70–85% ya zonse).
• Kalembedwe ka chivindikiro: chivindikiro chaukhondo chokhala ndi magalasi owonera ndi ma clamp okwana atatu.
Dongosolo lotenthetsera (bafa la madzi)
• Bafa lamadzi lozungulira lakunja lotenthetsera kutentha (kutenthetsa 20–95 °C; ndi njira yoziziritsira mpaka 4–10 °C).
• Kuwongolera Kutentha: Sensa ya Pt100 mu chipangizo + sensa yosambira.
• Zipangizo: Malo olumikizirana a SUS304 kapena SUS316L; jekete/coil yoperekedwa ku kuzungulira kwa madzi (palibe nthunzi yolunjika mu chinthucho).
Kusokonezeka & rheology
• Zosankha za impeller: za m'madzi (zochepa) kapena nangula (kukhuthala kwapakati).
• Manja oti mugwiritse ntchito popalira zinthu zolimba kwambiri (pokhapokha ngati pakufunika).
• Kuyendetsa galimoto mosinthasintha ndi chisindikizo cha makina aukhondo.
Masensa ndi zinthu zosagwira ntchito
• Muyezo: kutentha (Pt100).
• Zosankha: pH (chiwerengero cha chakudya), DO (ya mayeso a yisiti/aerobic).
Zowongolera & deta
• Siemens PLC + 7"/10" HMI, njira zophikira (njira yolowera/kusunga/kuzizira), mafashoni, ma alamu, ma ID a batch, kutumiza kunja kwa USB/Ethernet.
• Malo olumikizirana: madzi ochepa m'bafa, kutentha kwambiri, chosinthira chivindikiro/chitseko, chitetezo cha pompu chouma.
Zipangizo ndi zomangamanga
• Mphamvu: gawo limodzi 280 V, 50/60 Hz (zina zikapemphedwa).
• Madzi ozizira kapena choziziritsira chotsekedwa (choyenera kuziziritsidwa mwachangu).
• Mpweya wopanikizika (wa ma valve/mpweya wophimba ngati wasankhidwa).
• Chopondera/trolley choyenda chokhala ndi zotchingira zokhoma; malo ochepa oti mugwiritse ntchito poika mipando ya labu/zipinda zoyendetsera.
Mapaketi olimbikitsidwa
• Labu ndi Pilot bundle (2–50 L): bafa la madzi + chiller, impeller, PHE, pH + DO options, PLC/HMI.
Njira yogwiritsira ntchito fermentation nthawi zambiri imatsatira ndondomeko ili pansipa, yosinthika malinga ndi mankhwala ndi kapangidwe kake:
1. Kukonzekera Zinthu - Mkaka wosaphika, madzi, kapena gawo la zomera limatenthedwa bwino ndipo limasinthidwa kukhala la mtundu umodzi.
2. Kuika katemera - Ma starter cultures kapena ma microbial injection amalowetsedwa mu njira yochepetsera tizilombo toyambitsa matenda.
3. Kutentha kwa Bafa la Madzi - Bafa la madzi lozungulira limakweza kutentha kwa chinthucho pang'onopang'ono kufika pamalo oyenera.
4. Kusunga Kuphika - Dongosololi limasunga pH ndi kutentha kokhazikika kwa maola odziwika.
5. Kusuntha ndi Kusankha - Kusuntha kosalekeza kapena kosalekeza kumatsimikizira kuti zinthuzo zimagwirizana; zitsanzo zimatha kuchotsedwa mosamala.
6. Gawo Loziziritsira - Madzi osambira ndi choziziritsira chosankha chimachepetsa kutentha kwa chinthu kuti chisavunde.
7. Kutulutsa ndi Kuyeretsa - Chomaliza chimachotsedwa madzi.
Gawo lililonse limalembedwa kudzera mu PLC kuti lizitha kutsatiridwa bwino komanso kubwerezedwanso muzoyeserera zonse.
YathunthuChotsukira Madzi Osambira mu Lab-Pilot Scaledongosolo kuchokeraShanghai EasyReal Machinery Co., Ltd.imagwirizanitsa mayunitsi angapo opangidwa kuti atsimikizire kukhazikika, ukhondo, komanso kulondola pa gawo lililonse la ntchitoyi.
1. Chidebe Chovikira cha SUS304 kapena SUS316L (Chokhala ndi Jacket ya Madzi)
Malo okhala ndi mawonekedwe a conical-bottom, okhala ndi ma clamp atatu, malo onyowa ndi galasi. Kutentha kosalunjika kudzera m'madzi ozungulira kumateteza malo otentha ndipo kumateteza zomera.
2. Bafa/Chipinda Choziziritsira Madzi Chotenthetsera
Chizunguliro chotsekedwa chimapereka ma profiles olondola a ramp/hold/cool (≈20–95 °C; ndi chiller mpaka ≈4–10 °C). Ma sensor a bafa ndi zinthu amasunga malo olimba.
3. Choyambitsa Liwiro Losinthasintha (Choyendetsa Pamadzi / Chowongolera)
Kusakaniza kocheperako kwa maziko a mkaka/zomera; nangula pamene kukhuthala kukukwera. Chisindikizo cha makina aukhondo ndi kapangidwe kake koyenera CIP.
4. Sensor Suite (Chakudya Chokwera)
Kutentha kwa Pt100 (muyezo); pH yosankha, DO yowongolera njira ndi deta. Madoko oyezera ndi kuwerengera zinthu zosawononga.
5. PLC + HMI Control Cabinet (Siemens)
Maphikidwe, maloko olumikizirana, ma alamu, mafashoni, kutumiza deta, ndi njira yothandizira patali. Wogwiritsa ntchito m'modzi amayang'anira kuwiritsa kwa magawo ambiri molimba mtima.
6. Jenereta ya Nthunzi Yamagetsi (ngati mukufuna, pa SIP)
Amapereka nthunzi yokhuta kokha kumbali ya chinthucho kuti chitetezedwe ngati pakufunika njira zotsimikizira.
7. Zotchingira/Trolley & Zotsekereza Zachitetezo
Chimango chaching'ono choyenda, ma caster otsekera, chitetezo cha madzi ochepa posambira, chotchingira kutentha kwambiri, chosinthira chivindikiro/chitseko.
TheChotsukira Madzi Osambira mu Lab-Pilot ScaleImathandizira mitundu yosiyanasiyana ya zinthu zolowera ndi njira zophikira, zomwe zimapangitsa kuti ikhale imodzi mwa njira zosinthika kwambiri mu mndandanda wa R&D wa EasyReal.
Kugwirizana kwa Zinthu
• Zakumwa zochokera ku mkaka ndi zomera: mkaka, soya, oat, amondi, kokonati
• Madzi ndi tiyi wothira: apulo, mphesa, kombucha, mankhwala olowetsedwa ndi zitsamba
• Msuzi wa tizilombo toyambitsa matenda: ma enzyme, ma probiotics, yisiti yokoma
• Mapuloteni osungunuka: kuwiritsa kwa mapuloteni a zomera kapena a selo limodzi
Zosankha Zotulutsa
• Mkaka wowiritsa ndi zakumwa zopanda mkaka
• Zotulutsa zambiri za ma enzyme ndi ma probiotic cultures
• Tiyi wopanda mowa kapena wopanda mowa wambiri
• Zokometsera ndi fungo loyambirira la chakudya
Kukhazikitsa kwa modular kumalola ofufuza kusintha magawo a njira mwachangu pakati pa maphikidwe osiyanasiyana. Kubwerezabwereza kwa batch-to-batch kumatsimikizira kudalirika kwa deta kuti ikonzedwe bwino.
EasyReal imaperekanso ntchito zotsimikizira pamlingo woyeserera — kuyesa zinthu zopangira ndi maphikidwe a njira pansi pa mikhalidwe yeniyeni yopangira kuti atsimikizire kuthekera kokulitsa. Izi zimapatsa magulu a kafukufuku ndi chitukuko deta yodalirika yosinthira kuchokera ku zotsatira za labotale kupita ku mizere yamalonda molimba mtima.
TheNsanja Yowongolera Yanzeru ya EasyRealimabweretsa makina odzipangira okha m'mafakitale kuti azigwiritsidwa ntchito m'ma laboratories. Dongosololi lili ndi izi:
• Siemens PLC ndi mawonekedwe a HMIkuti mugwiritse ntchito njira yophikira komanso kuti muwone bwino zinthu.
• Kulamulira kwa magawo okhazikikakutentha, pH, kugwedezeka, ndi kuyenda kwa madzi m'bafa.
• Ntchito za alamu ndi zolumikiziranazomwe zimateteza ku kutentha kouma, kupanikizika kwambiri, kapena kusokonezeka kwa magetsi.
• Kulemba ndi kutumiza detakudzera pa USB kapena Ethernet, zomwe zimathandiza malipoti oyesera omwe angathe kutsatiridwa.
• Kuyang'anira patali(ngati mukufuna) kulola mainjiniya kupeza njira zoyeretsera pogwiritsa ntchito netiweki.
• Kusinthasintha kwa modularkuti zigwirizane mtsogolo ndi ma module ena a EasyReal pilot — UHT sterilizer, deaerator, kapena aseptic filler — zomwe zimapanga mzere wathunthu wa pilot.
Ndi njira yowongolera iyi, wogwiritsa ntchito m'modzi akhoza kuyang'anira njira zovuta zophikira za magawo ambiri. Malo okhazikitsira amakhalabe okhazikika ngakhale nthawi yayitali, ndipo kuyesa kulikonse kumapereka zotsatira zofanana zomwe zikugwirizana ndi zomwe mafakitale amayembekezera.
Kuyambira pa lingaliro mpaka pa kuyambitsa ntchito, Shanghai EasyReal Machinery Co., Ltd. imapereka chithandizo kuyambira pachiyambi mpaka kumapeto kwa machitidwe opangira kuwiritsa m'ma laboratories ndi ma pilot-scale.
Gulu lathu la mainjiniya limathandiza makasitomala pa sitepe iliyonse:
1. Kufotokozera kuchuluka ndi mtundu wa chinthu chomwe mukufuna kugwiritsa ntchito (chakumwa chofufumitsa, ulimi wa ma enzyme, yogurt wochokera ku zomera).
2. Kapangidwe ka kapangidwe ndi P&ID zomwe zimapangidwira malo anu oyesera kapena malo oyesera.
3. Tsimikizirani zinthu monga madzi, nthunzi, ndi magetsi.
4. Sonkhanitsani ndikuyesa zida zonse mufakitale ya EasyReal musanatumize.
5. Kutumiza ntchito pamalopo kapena kutsimikizira patali kudzera pa ulalo wa kanema.
6. Maphunziro ndi zolemba za ntchito za tsiku ndi tsiku, kukonza, ndi chitetezo.
Ndi zaka zoposa 25 zogwira ntchito komanso mapulojekiti m'maiko opitilira 30, EasyReal imatsimikizira kuti ndalama zomwe mwayikamo zimapereka magwiridwe antchito apamwamba, moyo wautali, komanso zotsatira zodalirika za kafukufuku ndi chitukuko.
Lumikizanani nafe lero kuti mukambirane za polojekiti yanu kapena pemphani kuti muyesedwe mu labotale yathu yoyesera.
Email: [email protected]
Webusaiti: https://www.easireal.com/contact-us/
Zogulitsa Zofanana
