Mzere Wopangira Shuga Beet
TheMzere Wopangira Beet wa EasyReal Shugaimapereka njira yolumikizirana bwino yosinthira beets zosaphika kukhala madzi oyera, oyeretsedwa bwino kapena ma concentrate a high-brix.
Timamanga dongosolo lililonse ndimayunitsi ozungulirakuti zithandizire kupanga madzi okha kapena kukonzekera chakudya. Njirayi imayamba ndi kutsuka, kusanja, kuphwanya, kutentha pasadakhale komanso kuchotsa madzi a shuga pogwiritsa ntchito zipangizo zosapanga dzimbiri zomwe zimaletsa dothi kapena mchenga kulowa mu gawo la madzi.gawo lofalitsaimagwiritsa ntchito ukadaulo wa lamba kapena screw wochepa kuti itulutse madzi abwino kwambiri.
Thegawo la kusungunuka kwa madziimaphatikizapo ma evaporator a filimu yotsika omwe ali ndi zotsatira zitatu kapena zinayi zomwe zimagwiritsa ntchito nthunzi yotsika, kusunga mphamvu pamene akuika madzi pa 60–70°Brix.
Gawo lililonse limalamulidwa ndiDongosolo lanzeru la PLC la EasyRealzomwe zimatsata kuchuluka kwa shuga, kutentha, ndi kuchuluka kwa madzi m'thupi.
Mzere wa shuga wa beet umatumikira m'magawo osiyanasiyana:
●Zomera Zotsekemera ZachilengedweOpanga amatulutsa madzi a beet m'malo mwa shuga wa nzimbe. Madzi a beet okhuthala amagwira ntchito ngati chosakaniza choyera.
●Opanga Shuga Wamafakitale: Dongosololi limathandizira kumveketsa bwino ndi njira zogwiritsira ntchito shuga asanatulutsidwe.
●Mafakitale Opangira Zakumwa ndi Zothandiza: Odwala ena amasakaniza madzi a beet ndi madzi a zipatso kapena kuwasakaniza ndi zakumwa zoledzeretsa.
●Zomera za Bioethanol ndi BioplasticsMadzi a beet kapena molasses amakhala gwero la carbon lotsika mtengo lopangira fermentation.
●Ogulitsa Mkaka ndi BulediMadzi a beet othamanga kwambiri amagwira ntchito bwino mu yogati yokometsera, ayisikilimu, zakudya zophikidwa, ndi makeke.
Timapanga mzere uliwonse kutengera zolinga zanu, kupezeka kwa beet m'nyengo, ndi zinthu zina zomwe zilipo.
Kusankha mzere wanu wa beet kumadalira zinthu zitatu zofunika:
1. Zotuluka Zomwe Zili Pachiyambi: Madzi vs. Manyuchi vs. Shuga Feedstock
●KwaMadzi a beet (6–15°Brix), mzere woyambira wotsuka, kuphwanya, kutentha, kuchotsa, ndi kusefa ndi wokwanira.
●Kwamadzi a beet (55–70°Brix), onjezerani kusungunuka kwa madzi pogwiritsa ntchito ma module osunga mphamvu.
2. Kutha kwa Ola Lililonse
●<10 matani pa ola: Yabwino kwambiri pa minda yaing'ono kapena mitundu ya madzi a m'deralo.
●Matani 10–25 pa ola limodzi: Yokwanira kupanga shuga m'deralo.
●Matani 30 pa ola limodzi: Oyenera okonza ndi kutumiza beet m'mafakitale.
3. Fomu Yopakira
●Madzi a beet amadzimadzi: amatumizidwa ku mabotolo kapena m'migolo yopanda tizilombo toyambitsa matenda.
●Madzi okhuthala: opakidwa mu IBCs kapena migolo.
●Madzi okonzedwa ndi shuga: asunthidwa ku mizere ya molasses.
EasyReal imathandizira mapangidwe apadera, kukhazikitsa kogawanika, kapena mayunitsi ang'onoang'ono okhazikika pa skid kutengera malo anu.
Kayendedwe ka Kukonza Shuga Beet:
1. Kudyetsa Beet Wosaphika
Beets amatsitsidwa mu hopper yokhala ndi chakudya chamadzi.
2. Kusamba &Skuyenda
Chotsukira chozungulira chimachotsa dothi. Chotsukira kuti chiziyang'aniridwa ndi zinthu zosaphika.
3. BeetCrushing
Kuphwanya beets kukhala tinthu tating'onoting'ono kuti tipeze madzi owonjezera.
4. Patsogolo-kutenthaer
Tenthetsani tinthu ta beet kuti tilepheretse ma enzyme ndikuwonjezera kuchuluka kwa madzi pa 65–75°C.
5.JuiceExtraction
Kukanikiza tinthu ta beet kuti tipeze madzi.
6. Kusefa ndi Kuchotsa Mtundu wa Madzi
Chotsani zinthu zolimba ndi utoto pogwiritsa ntchito chotsukira chozungulira kapena utomoni.
7. Kutuluka kwa nthunzi
Sakanizani madzi mu madzi pogwiritsa ntchito ma evaporators ogwa.
8. Kudzaza kapena Kusunga
Tumizani ku malo odzaza osabala kapena ku migolo ya madzi.
1. Chotsukira Chozungulira cha Shuga Beet
Chotsukira chozungulira chimachotsa matope ndi dothi pogwiritsa ntchito mapadi ozungulira komanso ma jet amadzi. Chili ndi ng'oma yosapanga dzimbiri komanso kutulutsa zinyalala zokha. Chotsukirachi chimatha kugwira ntchito mpaka matani 30 pa ola limodzi ndipo chimatsimikizira kuti beets ndi oyera asanadule. Chimachepetsa ntchito yotsuka zida zomwe zili pansi pa madzi.
2. BeetrootnkhosamerCrusher
Chotsukira ichi chili ndi mfundo yogwirira ntchito yapamwamba kwambiri yokhala ndi magwiridwe antchito abwino kwambiri, ntchito yosavuta, komanso kuyeretsa kosavuta. Kupatula mota ndi chimango, makina ena onse amapangidwa ndi chitsulo chosapanga dzimbiri chapamwamba. Tinthu tophwanyika timakhala tofanana komanso togwira ntchito bwino, zomwe zimapangitsa kuti ntchito igwire bwino ntchito, zimachepetsa ndalama, komanso zimabweretsa zabwino zachuma. Chimaphwanya zinthu zopangira kukhala tinthu tating'onoting'ono, zomwe zimapangitsa kuti zikhale zoyenera kukonzedwanso. Ndi chimodzi mwa zida zofunika kwambiri kwa makampani opanga vinyo wa zipatso, jamu, zakumwa, ndi zina zotero.
3.Patsogolo-heater(Zoletsa ma enzyme)
Kawirikawiri amatchedwa Enzymatic deactivators ndi Enzymatic inactivators; Imagwiritsa ntchito kutentha kuti iyimitse ntchito ya ma enzymes a pectolytic omwe amachititsa hydrolyzing ma polysaccharides omwe amapanga kapangidwe ka chipatso (kutanthauza kuwononga enzyme). Izi zimaletsa oxidation ndikuwonjezera zokolola;.
4.Kutulutsa Madzi
Amagwiritsa ntchito malamba ozungulira kuti akanikizire zinthu (monga zipatso, ndiwo zamasamba, kapena zomera zokhala ndi ulusi) mosalekeza, kulekanitsa madzi ndi zamkati bwino nthawi zonse. Amagwira ntchito bwino ndi zosakaniza zokhala ndi ulusi mwa kugwiritsa ntchito mphamvu pang'onopang'ono, kuonetsetsa kuti madzi akuchotsedwa bwino popanda kutsekeka.
Kukanikiza pang'ono kumachepetsa kutentha ndi okosijeni, kusunga madzi atsopano, okhala ndi kukoma kwabwino komanso michere yambiri yosungidwa poyerekeza ndi njira zachangu. Kumatulutsa madzi ambiri kuchokera kuzinthu, kuchepetsa zinyalala zamkati, zomwe ndi zotetezeka ku chilengedwe komanso zotsika mtengo kwa mabizinesi.
5Chotenthetsera Mafilimu Ogwa (Zotsatira Zambiri)
Chotenthetsera madzi ichi chimagwiritsa ntchito machubu oyima pomwe madzi amatsikira pansi m'magawo owonda pomwe nthunzi imatenthetsa kunja. Timagwiritsa ntchito zotsatira 3-5 kuti tichepetse kugwiritsa ntchito mphamvu. Chitsulo chosapanga dzimbiri 316L, ma CIP ports, ndi automatic condensate recovery ndi muyezo. Mumapeza kuchuluka kokhazikika mukamakhala ndi nthunzi yochepa.
6.AsepticBag Filling Sdongosolo
Imadzaza zinthu zamadzimadzi (monga madzi a mkaka, mkaka, ndi sosi) m'matumba osabala m'malo opanda mabakiteriya, kuteteza kuipitsidwa ndi tizilombo toyambitsa matenda. Imathira matumba opanda kanthu (pogwiritsa ntchito kutentha, mankhwala, kapena kuwala kwa dzuwa) komanso zinthu zamadzimadzi musanazidzaze, kuonetsetsa kuti sizili zobala mokwanira.
Mwa kusunga zinthu zopanda mabakiteriya, zimathandiza kusungira zinthu kwa nthawi yayitali (nthawi zambiri miyezi ingapo) popanda kuzisunga mufiriji, kuchepetsa kuwonongeka. Zimasunga kukoma, michere, ndi kapangidwe ka zakumwa, chifukwa palibe zinthu zotetezera zomwe zimafunika chifukwa cha malo osawonongeka. Matumba a Aseptic ndi opepuka komanso ang'onoang'ono, amachepetsa ndalama zosungira, kutumiza, ndi kusamalira poyerekeza ndi ma phukusi achikhalidwe.
Mzere wa EasyReal Sugar Beet umagwira ntchito ndi:
● Mizu yatsopano ya beetroot (yonse, yotsukidwa)
● Zinthu za beet zodulidwa kale kapena zosungidwa m'malo osungiramo zinthu
● Beets zokhala ndi shuga wosiyanasiyana (12–20% sucrose)
● Mizu yovomerezeka ndi zachilengedwe kapena yolimidwa mwachizolowezi
Mukhoza kusintha zotuluka mwa kusintha ma module:
● Chotsani madzi oundana → madzi atsopano a zakumwa
● Onjezani makristalo → shuga kapena makristalo
Dongosolo limathandiziragulu kapena kukonzedwa kosalekeza,kumwa mankhwala pamanja kapena mwadzidzidzindinjira ziwiri zotulutsiraza madzi ndi madzi.
Mukufuna kusamalira mbewu zosiyanasiyana? Funsani za zowonjezera pa kukonza chicory, madzi a nzimbe, kapena shuga wina wochokera ku mizu wokhala ndi kapangidwe kofanana.
Mzere Wopangira Beet wa EasyReal umagwira ntchito pamakina owongolera a PLC + HMI odziyimira pawokha. Mutha kuyang'anira gawo lililonse—kuyambira kudyetsa beet mpaka kutulutsa madzi—pa touchscreen imodzi. Ogwiritsa ntchito amapeza nthawi yeniyeni ya °Brix, kutentha, liwiro la kuyenda, kuchuluka kwa thanki, ndi kugwiritsa ntchito nthunzi. Dongosololi limatsatiranso ma alarm, kulemba deta ya ntchito, ndikupereka mawonekedwe owonera kuti muthetse mavuto.
Timagwiritsa ntchitomitundu yapadziko lonse lapansi monga Siemenskwa ma PLC ndi masensa. Gulu la HMI limapereka njira zolumikizirana ndi anthu ambiri komanso kasamalidwe ka maphikidwe. Mutha kusunga maphikidwe ambiri ogwiritsira ntchito mitundu yosiyanasiyana ya zinthu. Chigawo chilichonse, monga diffuser kapena evaporator, chimaphatikizapo malo owongolera am'deralo okhala ndi mabatani oyimitsa mwadzidzidzi, ma pressure gauge, ndi ma overrides amanja.
Kwa makasitomala omwe ali ndiMakina a SCADA kapena MES, timapereka kuphatikiza kwa Ethernet, Modbus, kapena OPC-UA. Mutha kukweza zolemba zonse, kutsatira zomwe zapangidwa, ndikusanthula kugwiritsa ntchito mphamvu moyenera patali.
Mukufuna maphunziro a ogwiritsa ntchito? EasyReal imapereka chithandizo chothandizira pa intaneti komanso chogwiritsa ntchito pa intaneti pogwiritsa ntchito TeamViewer kapena VPN.
Ndi makina odzipangira okha anzeru, mumachepetsa ndalama zogwirira ntchito, mumapewa zolakwika pamanja, ndikuwonetsetsa kuti zinthu zikuyenda bwino. Mutha kuyendetsa mzere wonse ndi akatswiri angapo ophunzitsidwa nthawi iliyonse - ngakhale panthawi yokolola beetroot.
Ngati mwakonzeka kusintha beets kukhala zinthu zamtengo wapatali—madzi, madzi a manyuchi, kapena mankhwala okonzedwa bwino a kristalo—EasyReal ndi mnzanu wodalirika. Tili ndi zaka zoposa 25 zakuchitikira komanso mapulojekiti oposa 30 padziko lonse lapansi pakupanga madzi ndi zotsekemera.
Gulu lathu limathandiza kuyambira A mpaka Z:kukonzekera polojekiti, kapangidwe ka zinthu zofunika, kupanga zida, kukhazikitsa pamalopo, ndi chithandizo cha moyo wonseKaya mukukonza fakitale yomwe ilipo kale kapena kuyambira pachiyambi, timapereka njira zotsika mtengo zomwe zikugwirizana ndi fakitale yanu, msika wanu, ndi zolinga zanu zokulira. Mumapeza chidziwitso chathu, mapangidwe athu, ndi kudzipereka kwathu—gawo lililonse la njira.
Tiyeni tipange mzere wanu wa beet pamodzi.
Pitani ku www.easireal.com kapena titumizireni uthenga pa[email protected]
Mungathenso kutifikira mwachindunji pa Lumikizanani nafe – EasyReal
Shanghai EasyReal Machinery Co., Ltd.– Wanzeru. Wogwira Ntchito Moyenera. Padziko Lonse.
