Mzere Wopangira Guava
Mzere Wopangira Ma Guava wa EasyReal umapereka njira yophweka yogwiritsira ntchito njira yonse yogwirira ntchito ya guava. Timayamba ndi kulandira zipatso zatsopano, ndikumaliza ndi madzi kapena puree wopakidwa m'matumba—wokonzeka kugulitsidwa kapena kusakaniza kwina. Njirayi imatha kukonza matani 3–50 pa ola limodzi, kutengera kukula kwa msika wanu.
Timamanga mzere wathu ndi cholinga chachikulu pa kulamulira ma enzyme, kusamalira ulusi, ndi kuteteza zamkati. Guava ili ndi mbewu zazing'ono zolimba ndi zamkati zokhuthala. Gawo lathu loyeretsera limalekanitsa izi bwino pogwiritsa ntchito njira ziwiri zoyeretsera ndi kutsekereza. Gawo lotenthetsera limagwiritsa ntchito chotenthetsera chamtundu wa tubular, ndipo gawo loyeretsera limagwiritsa ntchito zoyeretsera za chubu, zomwe zimateteza kukoma ndikupewa kutentha kwa zamkati.
Matanki onse ndi mapaipi amapangidwa ndi chitsulo chosapanga dzimbiri chosapanga dzimbiri (SUS304 kapena SUS316L), ndipo kuyeretsa kumachitika zokha ndi mipira ya CIP spray ndi ma loops a madzi otentha. Mizere yathu imathandizira kudzaza kwa aseptic, hot fill, kapena thumba, zomwe zimakupatsani kusinthasintha kwathunthu m'misika yonse.
Mutha kusankha njira yonse yosinthira kapena kukweza modular ku mzere wanu womwe ulipo. Timapereka chilichonse kuyambira pa elevator ya zipatso ndi ma washer mpaka ma homogenizer ndi ma phukusi, ophatikizidwa kwathunthu pansi pa dongosolo la PLC.
Guava ndi wolemera muvitamini C, ma antioxidants achilengedwendiulusi wazakudyaIzi zimapangitsa kuti ikhale yoyenera kwazakumwa zogwira ntchito, madzi otenthandizakudya zowonjezera zokhala ndi ulusi wambiriMzere wa EasyReal umatumikira makasitomala ndi mafakitale osiyanasiyana:
● Mafakitale a madzikupanga magwava 100% kapena zosakaniza za m'madera otentha
● Opanga Pureekupereka ayisikilimu, yogurt, kapena mafakitale a chakudya cha ana
● Mitundu ya NFC juicekugulitsa zakumwa zopatsa thanzi zokhala ndi zamkati zenizeni
● Otumiza kunjakulongedza ma guava pulp kapena concentrate kuti iperekedwe padziko lonse lapansi
● Opanga mapanganokupanga timadzi ta guava kapena ma guava osakaniza m'masitolo akuluakulu
Timathandizira njira zosiyanasiyana zomaliza:
● Madzi a Guava (oyera kapena osalala):wosefedwa ndi kusinthidwa kukhala homogenized
● Guava Nectar:zosakaniza ndi madzi ndi shuga, zodzazidwa ndi kutentha
● Guava Puree:yopanda mbewu, yokhuthala, yodzaza ndi zinthu zopanda poizoni
● Guava Concentrate:chotenthetsera mpweya chosungira kapena kutumiza kunja
Njira iliyonse imagwiritsa ntchito njira zosiyanasiyana zoyeretsera, kuyeretsa, ndi kutentha. Timakutsogolerani pa sitepe iliyonse—kuyambira mayeso oyesera mpaka kukula kwa malonda.
Muyenera kusankha kapangidwe ka mzere kutengera zinthu zitatu izi:
1. Kutha Kukonza:
Kapangidwe kakang'ono (matani 1–5 pa ola): malo ochitira kafukufuku kapena malo oyesera
Yapakatikati (matani 5–10 pa ola): yoyenera kupanga madzi a m'deralo
Zazikulu (matani 10–50 pa ola): za mafakitale a guava puree ndi madzi a zipatso
2. Mtundu wa Chogulitsa Chomaliza:
● Kwamadzi oyera, timawonjezera ma enzyme ndi zosefera titatha kupukutira.
● Kwapuree, timagwiritsa ntchito ma sefa olimba ndikusiya kufotokozera kwa enzyme.
● Kwatimadzi tokoma, timaphatikizapo matanki osakaniza ndi osungunula shuga.
● Kwakuganizira kwambiri, timayika evaporator yotsika-filimu tisanadzaze.
3. Njira Yopakira:
● Chikwama Choyikidwa M'bokosi (5L–220L):kuti mutumize kunja kwa puree ndi concentrate
● Mabotolo a PET kapena Mabotolo a Galasi:za madzi, kudzaza kotentha
● Makatoni Osawononga Matupi:za madzi a UHT
Mainjiniya athu amakuthandizani kupanga kapangidwe kogwira mtima kwambiri kogwirizana ndi zolinga zanu zamsika. Timathandizanso kukulitsa mtsogolo komanso kuphatikiza mitundu yosiyanasiyana ya zinthu.
Guava Waiwisi → Kutsuka → Kusanja → Kutsuka → Kupukuta → Kuphwanya → Kutenthetsa Pasadakhale → Kupukuta ndi Kuyeretsa
(1)→ Kutulutsa nthunzi (ngati mukufuna)→ Kuyeretsa → Kuchepetsa mpweya ndi kukhazikika kwa mpweya (ngati mukufuna) → Kudzaza → Guava pulp/puree
(2)→ Chithandizo cha Enzymatic → Kulekanitsa → Kusefa → Kutulutsa nthunzi (ngati mukufuna) → Kuyeretsa → Kuchepetsa mpweya ndi Homogenization (ngati mukufuna) → Kudzaza → Madzi a Guava/Madzi Okhazikika
(3)→ Kusakaniza→ Kuyeretsa → Kuchepetsa Kuchuluka kwa Aquarium ndi Kukhazikika kwa Aquarium (ngati mukufuna)→ Kudzaza → Guava Nectar
1. Kudyetsa Zinthu Zosaphika: Chotengera kapena chikepi chimayika ma guava patebulo losankhira.
2. Kusanja ndi Kutsuka: Ogwira ntchito amachotsa zipatso zowonongeka. Mawaya opopera amatsuka pamwamba.
3. Kutsuka: Maburashi ozungulira amachotsa dothi laling'ono kapena zotsalira za mankhwala ophera tizilombo.
4. Kuphwanya: Chophwanya cha hammer chimaswa zipatso m'zidutswa zing'onozing'ono.
5. Kutentha (Kutenthetsa Pasadakhale): Kumabweretsa zamkati pa 85°C kuti zithetse ma enzyme.
6. Kupukuta ndi Kuyeretsa: Choyeretsera cha Pulper chimalekanitsa mbewu ndi ulusi wolimba.
7. Kutuluka kwa nthunzi: Gwiritsani ntchito mtundu wa filimu yogwa kapena mtundu wokakamizidwa kuti mutulutse madzi/puree wokhuthala.
8. Chithandizo cha Enzymatic: Kuchotsa pectin ndi starch kuti mupeze madzi oyera
9. Kuyeretsa: kuonetsetsa kuti chakudya chili bwino komanso kuti zinthu zikhale bwino pa shelufu.
10. Kuchepa kwa mpweya: Chotsani mpweya wosazizira kuchokera ku zinthu kuti muwongolere ubwino wa chinthu ndikuwonjezera nthawi yogwiritsira ntchito.
11. Kugwirizanitsa zinthu: Pangani kuti zinthu zikhale zosalala komanso kuti zinthu zikhale bwino.
12. Kudzaza: Chodzaza cha Aseptic, chodzaza cha botolo lotentha, kapena chodzaza chomwe chimayikidwa m'thumba chimayika zinthuzo, ndi zina zotero.
13. Chogulitsa Chomaliza: Madzi, timadzi tokoma, puree, kapena concentrate—zokonzeka kugulitsidwa kapena kutumizidwa kunja.
Chotsukira cha Guava chokhala ndi Burashi Roller
Chotsukira ichi chimagwiritsa ntchito ng'oma yopingasa yokhala ndi ma nozzles opopera madzi. Chimachotsa dothi la pamwamba, mankhwala ophera tizilombo, ndi sera yofewa pakhungu la guava. Makinawa ali ndi thanki yobwezeretsanso madzi kuti achepetse kugwiritsa ntchito. Poyerekeza ndi makina opopera okha, amapereka kuyeretsa bwino kwa malo ouma a guava. Ndi abwino kwambiri pa ma guava omata kapena odulidwa kumunda.
Chotsukira Hammer cha Guava
Chotsukira chimaswa guava yonse kukhala phala lopanda kanthu. Chimagwiritsa ntchito nyundo zozungulira ndi chophimba chokhala ndi mabowo. Kukula kwa malo otseguka kumasintha kuti kugwirizane ndi kukula kosiyanasiyana kwa guava. Makinawa amagwiritsa ntchito malo olumikizirana ndi chitsulo chosapanga dzimbiri kuti akhale aukhondo.
Chotsukira ndi Choyeretsera Ma Guava cha Masitepe Awiri
Makina awa a magawo awiri amachotsa mbewu ndi khungu. Gawo loyamba lili ndi chophimba chachikulu (0.8–1.5 mm) chochotsera mbewu. Gawo lachiwiri limagwiritsa ntchito ukonde wofewa (0.5–0.6 mm) kuti lisinthe ukonde. Rotor yoyendetsedwa ndi injini imakankhira ukonde kudzera mu ukonde mofatsa. Izi zimapangitsa kuti kapangidwe kake kakhale kosalala komanso kuti ulusi wake ukhale wambiri, popanda kuswa zidutswa za mbewu.
Mtundu wa Tubular kapena Chotsukira Ma Guava cha Tube-in-Tube
Chotsukira chimatenthetsa madzi a guava/zamkati mwa madzi otentha. Chimafika kutentha kwa 95–105°C (chosinthidwa) kuti chiphe majeremusi ndi ma enzyme. Mosiyana ndi makina otulutsa nthunzi mwachindunji, njira iyi imapewa kutaya kukoma kapena kukanikiza zamkati. Imakhala ndi masensa otenthetsera kutentha ndi gulu lowongolera kuti zitsimikizire kuti kutentha kumawongolera bwino.
Chotsukira Vacuum cha Guava (cha Concentrate)
Chotenthetsera madzi chotsika/chokakamiza kuyenda kwa madzi choterechi chimachepetsa kuchuluka kwa madzi a madzi/zamkati pa 60–70°C pansi pa vacuum. Chimateteza mtundu ndi fungo pamene chikufikira kuchuluka kwa Brix kwa 2–5x. Dongosololi lili ndi zotsatira zingapo (kawiri kapena katatu) kuti tisunge mphamvu. Timalimbikitsa izi ku zomera zosakaniza za madzi/puree zomwe zimagulitsa misika yotumiza kunja.
Chodzaza cha Aseptic Bag-in-Box cha Guava Puree/juice
Chodzaza ichi chimasamutsa madzi a guava puree/madzi osabala m'matumba oyeretsedwa kale (5–220L). Chimaphatikizapo chipinda choteteza nthunzi, makina oyezera, ndi PLC control. Chodzaza chimatseka chokha ndipo chimaonetsetsa kuti mpweya sulowa m'thumba. Iyi ndi njira yabwino kwambiri yosungira nthawi yayitali komanso kutumiza kunja.
Mzere wa EasyReal Guava umagwira ntchito zonse ziwiriguava wa pinki ndi woyera, kuphatikizapo mitundu yokhwima kwambiri kapena yopyapyala. Timasinthasintha kukula kwa crusher ndi sefa kuti igwirizane ndi kusinthasintha kwa pulp. Dongosolo lathu la pulper-refiner limatha kusintha masikirini mwachangu kuti agwirizane ndi zosowa zosiyanasiyana za malonda.
Mungathe kukonzachipatso chonse, magawo odulidwakapenazamkati zozizira.
Kuti mupeze zotsatira, mutha kupanga mosinthasintha:
● 100%madzi a guavazogulitsa
● Madzi a m'mimba odzaza ndi tinthu tating'onoting'onokwa zosakaniza za m'madera otentha
● Puree yopanda mbewu ya guavachakudya cha ana kapena ayisikilimu
● Kuika maganizo pa zinthuzotumizira kunja kapena kusakaniza
Mumapezanso kusinthasintha pakuyika. Chodzaza chomwecho chingathe kugwira ntchitoMabotolo a PET, mitsuko yagalasi, kapena matumba a aseptic—zonse zimayendetsedwa ndi touchscreen imodzi. Ndi kapangidwe kathu ka modular, mutha kukulitsa pambuyo pake kuti muwonjezerehomogenization, deaeration, kapena kusakanizamasitepe.
TheMzere wopangira guava wa EasyRealimagwiritsa ntchito njira yolumikizirana yonseDongosolo lolamulira la PLC + HMIDongosololi limakuthandizani kuyendetsa bwino fakitale yanu, kuyang'anira magawo onse, ndikuchepetsa zolakwika za ogwiritsa ntchito. Mutha kutsatira kutentha, kuthamanga, kuchuluka kwa madzi, ndi zotsatira za kupanga nthawi yeniyeni.
HMI ya touchscreen ikuwonetsatchati cha mzere wonse, ndi deta yeniyeni kuchokera ku makina aliwonse. Ngati kutentha kwatsika chifukwa cha kuyeretsa, kapena injini yachuluka kwambiri pakupopera, makinawo amapereka ma alarm nthawi yomweyo. Mutha kusintha malo okhazikitsira mwachindunji pazenera, popanda kukhudza zida.
TimathandiziraSiemens PLC, kutengera miyezo ya fakitale yanu. HMI imagwiritsa ntchito ma interfaces amitundu yambiri—Chingerezi, Chisipanishi, Chiarabu, Chirasha, kapena Chitchaina—kuti ogwira ntchito anu athe kugwira ntchito molimbika. Deta yonse ya ndondomekoyi ikhoza kulembedwa ndikutumizidwa kunja kudzera pa USB kapena Ethernet.
Dongosolo lanzeru ili likuphatikizapo:
● Zosintha zokha za malonda
● Zolemba za deta za HACCP ndi ma audits
● Kudziyeretsa nokha ndi batani limodzi lokha la CIP cycle
● Kuzindikira matenda ndi zosintha zakutali
Mukhozanso kulumikiza dongosololi ndi nsanja yanu ya ERP kapena MES kuti mukonzekere bwino. Kwa mafakitale omwe ali ndi zolinga za digito, timaperekama dashboard a mtambo osankhandimachenjezo a pafoni, kotero mumawona momwe mzere ulili kulikonse.
Ndi kuthaZaka 25 zakuchitikirandi makasitomala muMayiko opitilira 30, Shanghai EasyReal Machinery Co., Ltd.ndi mnzanu wodalirika wa madzi a guava ndi mizere ya puree. Sitipereka zida zokha—timapereka kapangidwe kathunthu ka fakitale, kukonzekera zinthu zofunika, komanso maphunziro a ogwiritsa ntchito.
Timasintha pulojekiti iliyonse kuti igwirizane ndi malo anu, bajeti yanu, ndi zolinga zanu. Kaya mukumanga fakitale yatsopano kapena kukweza yakale, timapanga mayankho omwe amakula ndi bizinesi yanu. Mudzapeza zida zolimba, ntchito yachangu yakomweko, komanso nthawi yomveka bwino ya polojekiti.
Mukufuna lingaliro la kapangidwe kake ndi mitengo?
Lumikizanani nafe pa[email protected]kapena pitaniwww.easireal.com/contact-uskuti muyambe ntchito yanu yokonza ma guava.
