Umgca Wokuvelisa Inkunkuma Yendalo ukuya Kwimveliso Yokutya Kwezilwanyana
Le nkqubo inika isisombululo esipheleleyo ukusuka ekufumaneni inkunkuma eluhlaza ukuya ekukhupheni ukutya kwezilwanyana okulungele ukusetyenziswa.
Sisebenzisa iitanki zokugcina izinto ezishushu, iimpompo zezikrufu, ii-colloid mills ezikhawulezayo, kunye ne-Tube-in-Tube UHT Sterilizer ukuze siqhekeze inkunkuma size siyenze ikhuseleke kwiintsholongwane.
Umgca uxhasa iifomathi ezimbini zemveliso yokuphakelwa:
• Ukutya okumanzi kwemfuyo kunye nokufuya iintlanzi
• Ukutya iipellet ezomileyo ngokuzomisa nangokuzigalela iipellet
Ukwenziwa kwezinto ngokuzenzekelayo okukrelekrele kunciphisa abasebenzi ngelixa kuhlangabezana neemfuno zococeko kunye nemveliso. Uyilo lwemodyuli luvumela ukuphuculwa kwexesha elizayo kunye nokwandiswa kwamandla.
Lo mgca wenzelwe iifama zemfuyo, iziseko zezolimo zasemanzini, abavelisi bokutya kwezilwanyana zasekhaya, kunye nezityalo zokuphinda zisetyenziswe ukutya ezifuna unyango lwenkunkuma yendalo ephakathi ukuya kwenkulu.
Abathengi bayisebenzisela ukuphatha:
• Ukutya okuseleyo kunye nokutya okuphelelwe lixesha
• Amaxolo emifuno neziqhamo
• Inkunkuma yekhitshi levenkile yokutyela
• Iimveliso eziphuma kwizolimo
Olu luhlu lunceda ekunciphiseni iindleko zokutya, luphinde lusebenzise inkunkuma yendalo, kwaye luvelise iimveliso zokutya kwezilwanyana ezikhuselekileyo nezingenazintsholongwane.
Inkunkuma yendalo nemanzi iqulethe ukufuma okuphezulu, ukwakheka okuguqukayo, kunye nokukhula kweentsholongwane.
Ukugquma okanye ukubilisa ngokwesiko kucotha kakhulu kwaye akukhuselekanga ukusetyenziswa kokutya. Yiyo loo nto ukubulala iintsholongwane kwi-UHT kunye nonyango lobushushu kunye nolwemishini kubaluleke kakhulu.
Le nkqubo iphatha:
• Ulawulo lokufuma ngeetanki zokufudumeza
• Ukwahlulwa kwamasuntswana ngokusebenzisa i-colloid milling
• Ukususwa kweentsholongwane ngonyango lobushushu lwe-UHT
Iimpompo zezikrufu ze-EasyReal kunye neetanki zokushukuma ziqinisekisa ukuphathwa kakuhle kwezinto ezixineneyo ngaphandle kokuvaleka.
Inkunkuma yasekhitshini kunye neentsalela zokutya zizityebi kwiiproteni, iifayibha, kunye neeminerali ezinokusetyenziswa kwakhona kwisondlo sezilwanyana.
Xa zicutshungulwa nge-UHT sterilization, ziba kukutya okukhuselekileyo nokusebenzayo kwemfuyo, iinkukhu kunye nezilwanyana zasemanzini.
Oorhulumente kwihlabathi liphela bakhuthaza ukuphinda kusetyenziswe inkunkuma yokutya kunye nokuveliswa kokutya okukhuselekileyo ukunciphisa ukuxhomekeka kwingqolowa. Oku kwenza iinkqubo ze-UHT-based disadvantage to feed zibe ngumkhwa okhulayo.
Inkqubo ye-EasyReal inceda abathengi ukuba baguqule inkunkuma ibe kukutya okuxabisekileyo, nto leyo enciphisa iindleko ngelixa behlangabezana nemigangatho yococeko kunye nokuzinza.
Qala ngemibuzo emithathu ebalulekileyo:
1. Zeziphi izinto eziluhlaza ozicubungulayo—imifuno, iziqwenga zokutya, iintsalela zenyama?
2. Ufuna imveliso enjani—i-feed engamanzi, i-pellet eyomileyo, okanye zombini?
3. Ungakanani umthamo wokucubungula owudingayo imihla ngemihla—500kg/iyure ukuya kwiitoni ezili-10/iyure?
Iifama ezincinci zinokukhetha iimodyuli ezincinci ezinemveliso yendlela enye. Iifama ezinkulu okanye izityalo zokuphinda zisetyenziswe zinokufuna imigca epheleleyo yeendlela ezimbini eneenkqubo zokomisa kunye neeyunithi zokubulala iintsholongwane ze-UHT.
Sinikezela ngobukhulu beetanki ukusuka kwi-300L ukuya kwi-10000L kunye nomthamo wemigca ukusuka kwi-0.5 ukuya kwi-10 tons ngeyure. Zonke iinkqubo zilungele ukuphuculwa nokusebenza lula.
Indlela yeNkqubo epheleleyo:
1. Itanki Ebambekayo Eshushu – igcina ulwelo olungcolileyo kwaye lufudumele
2. I-Screw Pump – ityhala izinto kwi-grinder
3. I-Colloid Mill – ityumza amasuntswana aqinileyo kakuhle
4. Itanki Yesibini Eshushu – ilinganisa ukuhamba komoya kunye nobushushu
5. I-Second Screw Pump – ityhala kwi-thermal unit
6. I-Tube-in-Tube UHT Sterilizer – ibulala iintsholongwane kwi-135–150°C ngoko nangoko
7. ITanki Yesithathu Yokubamba – ii-buffers ngaphambi kokuphuma
8. I-Final Screw Pump – i-flow yahlulahlulwe ibe ziindlela ezimbini
9. Ulwelo oluphumayo – umatshini wokuzalisa ukutya okumanzi
10. Imveliso Eqinileyo – ukomisa + inkqubo yokupakisha iipelletizing + inkqubo yokupakisha
Inkqubo ye-UHT yeTube-in-Tube
Isicoci se-UHT siqinisekisa ukuba ukutya kuyahlangabezana nemigangatho yokhuseleko yamazwe ngamazwe. Inkunkuma idlula kwiityhubhu ezingenasici ngaphakathi kwiijakethi ezishushu, ihlanjululwe kwi-135°C kwimizuzwana embalwa. Oku kuqinisekisa ukufudumeza okufanayo, ukususwa kwezifo, kunye nokhuseleko lococeko.
Le nkqubo iphatha uluhlu olubanzi lwenkunkuma yendalo equka imifuno eqoshiweyo, iziqhamo, iisuphu, iisosi, kunye neziqwenga zenyama.
Abasebenzisi banokulungisa amaqondo obushushu etanki, isantya sepompo, ubunono bokugaya, kunye namanqanaba okubulala iintsholongwane kwi-UHT ukuze kuhambelane neentlobo zezinto zokutya.
Iifomathi zemveliso ziquka:
• Ukutya okumanzi kweehagu, iinkomo, kunye nezilwanyana zasemanzini
• Ukutya kwepellet okomileyo kweenkukhu nezilwanyana zasekhaya
Olu hlengahlengiso lwenza le nkqubo ifaneleke kumashishini emveliso emininzi.
Zonke iindawo ezidibanayo zisebenzisa i-SUS304 okanye i-SUS316 stainless steel.
Le nkqubo idibanisa ukucoca i-CIP kunye neetanki zokuzicoca, iibhola zokutshiza, kunye nemigca yokukhupha amanzi. Iiyunithi ze-UHT ezisekwe kwityhubhu ziyakwazi ngokupheleleyo i-CIP/SIP ngaphandle kokuyiqhaqha, ukuqinisekisa ukhuseleko lokutya kwemihla ngemihla.
Izinto ezonga umbane ziquka iitanki ezifakwe ijakethi kunye nokujikeleza kwamanzi ashushu.
Iitanki ezivaliweyo kunye neemodyuli zokulawula ivumba ezikhethiweyo ziyanciphisa ivumba.
Iindlela zokupakisha:
• Ukutya okumanzi: iidrama ezili-10–1000L
• Ukutya kweepellet: iingxowa eziyi-10–50kg
I-EasyReal ikwabonelela ngeeprinta, iilebheli, kunye neenkqubo zokubethela iipalethi.
Imigca ye-EasyReal iquka inkqubo yolawulo olukrelekrele ye-PLC + HMI.
Abaqhubi banokulungisa isantya, ubushushu, ukuhamba kwepompo, kunye nemijikelo ye-CIP/UHT kwisikrini esinye. Ukufakwa kwedatha, ii-alamu, kunye nokubeka esweni okukude kuqinisekisa ukuveliswa kokutya okukhuselekileyo nokufanelekileyo.
Izinto eziphambili (Siemens, Schneider) ziqinisekisa ukuthembeka.
Iimodyuli ezikhethiweyo ziquka:
• Iiyunithi zokwahlulahlula nokucola kwangaphambili
• Ukuqinisekiswa kwe-CIP + UHT ngokuzenzekelayo
• Ukufaka iingxowa kunye ne-palletizer ngokuzenzekelayo
• Ideshibhodi yokubeka esweni ekude
Olu yilo lwemodyuli luvumela ukulinganiswa okuguquguqukayo kunye nokwahlukahluka kwemveliso.
Nokuba wakha iprojekthi yokuphinda usebenzise ukutya okutyayo efama okanye kwimizi-mveliso, i-EasyReal inokuyila umgca osekelwe kwi-UHT olungiselelwe iimfuno zakho.
Sibonelela:
• Ucwangciso loyilo lwefektri
• Uyilo lomthamo owenziwe ngokwezifiso
• Ukufakwa kunye noqeqesho kwindawo
• Inkonzo yexesha elide kunye nezixhobo ezingasetyenziswanga
Nxibelelana neqela lethu lobunjineli namhlanje. Masiguqule ingxaki yakho yenkunkuma yendalo ibe kukutya kwezilwanyana okukhuselekileyo nokunenzuzo.
