Isitshizi sokuhlamba amanzi esisetyenziswa kwiLebhu-Pilot Scale | EasyReal
II-EasyReal Lab-Pilot Scale Water Bath FermenterIdibanisa ukufudumeza ngokuchanekileyo, ukushukuma okusebenzayo, kunye netekhnoloji yokulawula ephucukileyo kuyilo oluncinci. Isitya sayo sentsimbi engagqwali esineengqimba ezimbini sinejakethi yamanzi esasaza ubushushu ngokulinganayo kwindawo yokuhlambela, iphephe iindawo ezishushu zasekuhlaleni kwaye iqinisekise ukubila okufanayo.
Ngaphakathi kwesi sikhephe, kukho uboya obudeumvukeliokanye i-agitator eqhelekileyo ye-impeller ixuba ulwelo oluqinileyo, izinto ezixutyiweyo, okanye izinto ezisekelwe kubisi ngaphandle kokonakalisa iinkcubeko ezinobuthathaka. Le nkqubo ixhasa iiprofayili ezicwangcisiweyo zokubilisa ezinamanqanaba amaninzi — ezinje ngokufudumeza, ukubamba, kunye nokupholisa — ezinokwenziwa ngokuzenzekelayo ngeeresiphi ze-PLC.
Izinzwa zobushushu, ii-pH probes, kunye nee-transmitters ze-DO (i-dissolved oxygen) ezikhethwayo zivumela ulawulo oluvaliweyo lwe-closed-loop kwiiparameter ezibalulekileyo zokubiliswa. Ukufakwa kwedatha kunye nokuboniswa kweendlela kuvumela abasebenzisi ukuba balandelele ukusebenza, okwenza i-fermenter ibe yeyona ifanelekileyo kuphando lwezemfundo kunye novavanyo lwe-industrial pilot-scale.
Zonke iindawo ezidibana nemveliso ziyasebenzai-SUS304 okanye i-SUS316L ekumgangatho wokutya, kunye nemibhobho yococeko kunye neevalvu ukuqinisekisa ukusebenza kwe-aseptic. Yonke inkqubo inokuqhagamshelwa kwizixhobo ezikhethiweyo ezifana ne-ijenereyitha yomphungaukubulala iintsholongwane okanyeifrijikwizigaba zokupholisa ezilawulwayo.
IIsitshizi sokuhlamba amanzi esibizwa ngokuba yiLab-Pilot ScaleInceda uluhlu olubanzi lwamashishini kunye namaziko e-R&D aphuhlisa iziselo ezivundisiweyo, ezinye iindlela zobisi, kunye neemveliso ezisebenzayo kwindalo.
Izicelo eziqhelekileyo ziquka:
• Iyogathi, i-kefir, kunye neefomyula zobisi ezikhuliswe kakuhle
• Iziselo zeKombucha kunye ne-probiotic
• Uvavanyo lwe-enzyme kunye nokuvundiswa kweentsholongwane
• Ukuvundiswa kweprotheyini yezityalo kunye ne-enzyme hydrolysis
• Uphuhliso lwencasa kunye nevumba elimnandi
• Iiprototypes zokubilisa ezisekelwe kwijusi kunye neti
Ulwakhiwo lwayo oluguquguqukayo luxhasa ubungakanani beenqanawa ezahlukeneyo — ukusukaIilitha ezi-2 ukuya kwezingama-50, okwenza ukuba ifaneleke kwiiyunivesithi, iziko le-R&D lamashishini okutya, izityalo zovavanyo, kunye neelabhoratri zokuvelisa izinto ezintsha zenkampani. Useto ngalunye lunokulinganisa iinguqulelo ezincitshisiweyo zee-fermenters zemizi-mveliso epheleleyo, lunike iinjineli zeenkqubo ulwazi oluchanekileyo ngaphambi kokuba lunyuswe.
Ngokugcina ubushushu obuzinzileyo kunye nolawulo lwe-pH, inkqubo iqinisekisa ukuhambelana kweqela ngalinye kunye nomgangatho weemvakalelo ophindaphindwayo - isitshixo sokuphumelela kwezorhwebo.
Izilingo zokubilisa zifuna ulawulo oluchanekileyo lobushushu kunye nokuxuba ukuze kukhuselwe iinkcubeko kunye nokuthintela ungcoliseko. Ngokungafaniyo neetanki ezilula ezixutyiweyo,Isitshizi sokuhlamba amanzi se-EasyRealisebenzisa ukufudumeza okungathanga ngqo ngamanzi ajikelezayo. Oku kuphelisa ukudibana ngqo nomphunga, kuthintele iindawo ezishushu kakhulu ezinokutshabalalisa iiprobiotics okanye iiproteni ezibuthathaka.
Izinto eziluhlaza ezifana nobisi, iproteni yesoya, okanye isiqhamo esithathwe kwiziqhamo sinokuhluka ngokwe-viscosity kunye nomxholo we-solids, nto leyo echaphazela ukudluliselwa kobushushu. Iinjineli ze-EasyReal ziyila i-geometry yesitya, isantya sokushukuma, kunye nendawo yejakethi ngokufanelekileyo. I-interlocks zokhuseleko zithintela ukusebenza ngaphandle kwamanzi aneleyo okanye ibhalansi yoxinzelelo.
Olu qwalaselo kucoceko nolawulo lunceda amaqela e-R&D ukuba ahlangabezane nemigangatho yokhuseleko lokutya (i-HACCP, i-ISO22000) kunye nokuhlolwa kwemithetho yokwenziwa kwemveliso yovavanyo okanye ngaphambi kokuthengiswa.
Ubungakanani bentloko
• Umthamo wokusebenza kweenqanawa: 2 L / 5 L / 10 L / 20 L / 30 L / 50 L (umthamo wokusebenza = 70–85% yetotali).
• Uhlobo lwesiciko: isiciko sococeko esinama-clamp aphantsi aneglasi ebonakalayo kunye nee-tri-clamp ports.
Inkqubo yobushushu (ibhafu yamanzi)
• Ibhafu yamanzi ejikeleza ngaphandle ye-thermostatic (ukufudumeza 20–95 °C; kunye nokhetho lwe-cooler ukuya kwi-4–10 °C).
• Ulawulo lobushushu: Inzwa ye-Pt100 kwimveliso + inzwa yokuhlamba.
• Izinto ezisetyenziswayo: imiphezulu yoqhagamshelwano ye-SUS304 okanye ye-SUS316L; ijakethi/ikhoyili enikezelwe kwiluphu yamanzi (akukho mphunga ngqo kwimveliso).
Ukuxhalaba kunye ne-rheology
• Iinketho zee-impeller: zaselwandle (ezincinci) okanye i-anchor (i-viscosity ephakathi).
• Iingalo zokukrwela ezikhethwayo xa ufuna ukucoca izinto eziqinileyo eziphezulu (kuphela xa kufuneka).
• Ukuqhuba ngesantya esiguquguqukayo kunye nesitywino soomatshini abacocekileyo.
Iimpawu zeSensors kunye ne-aseptic
• Umgangatho: ubushushu (Pt100).
• Iindlela zokukhetha: i-pH (iprobe yodidi lokutya), i-DO (kwizilingo zemvubelo/i-aerobic).
Ulawulo kunye nedatha
• I-Siemens PLC + 7"/10" HMI, amanyathelo eresiphi (i-ramp/hold/cool), iitrends, ii-alamu, ii-batch ID, ukuthunyelwa ngaphandle kwe-USB/Ethernet.
• Ii-Interlocks: amanzi aphantsi ebhafini, ubushushu obugqithisileyo, iswitshi yesiciko/yocango, ukhuseleko lokuphuma komoya kwipompo.
Izixhobo kunye nokwakha
• Amandla: isigaba esinye 280 V, 50/60 Hz (ezinye xa ziceliwe).
• Isitshizi samanzi okupholisa okanye esivaliweyo (sicetyiswa xa kuphola ngokukhawuleza).
• Umoya ocinezelweyo (weevalvu/umoya ogqunywe ngaphezulu ukuba ukhethiwe).
• I-skid/trolley ehambayo ene-casters ezitshixwayo; indawo encinci yezihlalo zelebhu/amagumbi okuqhuba.
Iibhanti ezicetyiswayo
• Iphakheji yeLebhu kunye nePilot (2–50 L): ibhafu yamanzi + i-chiller, i-impeller, ii-PHE, iinketho ze-pH + DO, i-PLC/HMI.
Indlela yokubilisa idla ngokulandela ulandelelwano olungezantsi, oluhlengahlengiswayo ngokwemveliso kunye nendlela ekwenziwe ngayo:
1. Ukulungiswa kwezinto – Ubisi olungavuthwanga, ijusi, okanye isiseko sesityalo siyatshiswa kwaye sifakwe ngokulinganayo.
2. Ukugonyelwa – Ii-Starter cultures okanye ii-microbial inoculants zifakwa ngendlela engenabungozi.
3. Ukufudumeza iBath Bath - Ibath bath ejikelezayo inyusa ubushushu bemveliso kancinci kancinci.
4. Ukubamba Ukubila – Inkqubo igcina i-pH kunye nobushushu obuzinzileyo kangangeeyure ezichaziweyo.
5. Ukuxukuxa kunye nokuthatha iisampulu – Ukuxukuxa okuqhubekayo okanye okungacwangciswanga kuqinisekisa ukuba izinto ziyafana; iisampulu zinokukhutshwa ngokukhuselekileyo.
6. Isigaba sokuPholisa – Ukuhlamba ngamanzi kunye nefriji ekhethiweyo kunciphisa ubushushu bemveliso ukuze kumiswe ukubila.
7. Ukukhupha nokucoca – Imveliso yokugqibela iyakhutshwa.
Isigaba ngasinye singena kwi-PLC ukuze kulandeleke ngokupheleleyo kwaye kuphindeke kwakhona kuzo zonke iimvavanyo.
IpheleleIsitshizi sokuhlamba amanzi esibizwa ngokuba yiLab-Pilot Scaleinkqubo evelaIShanghai EasyReal Machinery Co., Ltd.idibanisa iiyunithi ezininzi zemodyuli ezenzelwe ukuqinisekisa uzinzo, ucoceko, kunye nokuchaneka kwinqanaba ngalinye lenkqubo.
1. Isitya Sokuvubela se-SUS304 okanye se-SUS316L (Esinejakethi Yokuhlamba Ngamanzi)
I-Conical-bottom, i-tri-clamp ports, iindawo ezimanzi ezipolishwe ngesipili. Ukufudumeza okungathanga ngqo ngamanzi ajikelezayo kuthintela iindawo ezishushu kwaye kukhusela ii-cultures.
2. Ibhafu/Isixhobo sokupholisa amanzi esijikeleza i-thermostatic
I-loop evaliweyo inika iiprofayili ezichanekileyo ze-ramp/hold/cool (≈20–95 °C; kunye ne-chiller ukuya kwi-≈4–10 °C). Izinzwa zebhafu kunye nemveliso zigcina iindawo eziqinileyo.
3. Isishukumisi sesantya esiguquguqukayo (uLwandle / iAnchor)
Ukuxuba okuncinci okucoliweyo kwiziseko zobisi/zezityalo; i-ankile xa i-viscosity iphakama. Itywina loomatshini bokucoca kunye noyilo olukwaziyo i-CIP.
4. I-Sensor Suite (Inqanaba lokutya)
Ubushushu bePt100 (obuqhelekileyo); i-pH ekhethiweyo, i-DO yolawulo lwenkqubo kunye nedatha. Iiports zokuthatha isampuli kunye nokulinganisa okungacocwanga.
5. Ikhabhinethi yoLawulo lwe-PLC + HMI (i-Siemens)
Iiresiphi, ii-interlocks, ii-alamu, iitrends, ukuthumela idatha ngaphandle, kunye nokhetho loncedo olukude. Omnye umsebenzisi ujonga ukubiliswa kwamanqanaba amaninzi ngokuzithemba.
6. Ijenereyitha yoMphunga woMbane (Ukhetho, kwi-SIP)
Ibonelela ngomphunga ogcweleyo kuphela kwicala lemveliso ukuze ibulawe iintsholongwane xa kufuneka ngokwemigaqo yokuqinisekisa.
7. IiSkid/Trolley kunye neeInterlocks zoKhuseleko
Isakhelo esincinci esiphathwayo, ii-casters ezitshixwayo, ukhuseleko olungenamanzi aneleyo lokuhlamba, ukunqunyulwa kobushushu obugqithisileyo, isiciko/iswitshi yocango.
IIsitshizi sokuhlamba amanzi esibizwa ngokuba yiLab-Pilot ScaleIxhasa uluhlu olubanzi lwezixhobo zokufaka kunye neendlela zokubilisa, nto leyo eyenza ukuba ibe yenye yezona nkqubo ziguquguqukayo kuluhlu lwe-R&D lwe-EasyReal.
Ukuhambelana kwezinto
• Ulwelo olusekelwe kubisi nakwizityalo: ubisi, i-soy, i-oat, i-almond, ikhokhonathi
• Ijusi kunye neziseko zeti: iapile, iidiliya, ikombucha, imixube yemifuno
• Imihluzi yeentsholongwane: ii-enzymes, iiprobiotics, i-flavour yeasts
• Iiproteni ezithambileyo: ukuvundiswa kweeproteni zezityalo okanye zeseli enye
Iinketho zeziphumo
• Ubisi olubilisiwe kunye neziselo ezingezizo zobisi
• Izicatshulwa ezityebileyo kwi-enzyme kunye neenkcubeko ze-probiotic
• Iiti ezingenatywala okanye ezivundisiweyo kancinci
• Izinto ezibangela incasa kunye nevumba elimnandi xa kusenziwa ukutya
Ukuseta okumiselweyo kuvumela abaphandi ukuba balungise iiparameter zenkqubo ngokukhawuleza phakathi kweeresiphi ezahlukeneyo. Ukuphindaphinda kweqela ngalinye kuqinisekisa ukuthembeka kwedatha ukuze kwenziwe ngcono ukwenziwa kwefomyula.
I-EasyReal ikwabonelela ngeenkonzo zokuqinisekisa ubungakanani bemveliso — ukuvavanya izinto eziluhlaza kunye neeresiphi zenkqubo phantsi kweemeko zokwenyani zemveliso ukuqinisekisa amandla okwandisa imveliso. Oku kubonelela amaqela e-R&D ngedatha ethembekileyo yokutshintsha ukusuka kwiziphumo zelebhu ukuya kwimigca yezorhwebo ngokuzithemba.
IIqonga loLawulo lwe-EasyReal Smartizisa ukwenziwa kwezinto ngokuzenzekelayo kwizixhobo zelebhu. Le nkqubo inezi zinto zilandelayo:
• Ujongano lwe-Siemens PLC kunye ne-HMIyokusebenza ngokusekelwe kwiiresiphi kunye nokubonakalisa ngendlela eqondakalayo.
• Ulawulo lweparameter oluzenzekelayoubushushu, i-pH, ukushukuma, kunye nokujikeleza kwamanzi-ebhafini.
• Imisebenzi ye-alamu kunye ne-interlockezikhusela ekufudumaleni okomileyo, uxinzelelo olugqithisileyo, okanye ukuphazamiseka kombane.
• Ukurekhoda nokuthumela idatha ngaphandlenge-USB okanye i-Ethernet, okuvumela iingxelo zovavanyo ezinokulandeleka.
• Ukubeka esweni okukude(ukhetho) oluvumela iinjineli ukuba zifikelele kwiindlela zokubilisa ngoqhagamshelo lwenethiwekhi.
• Ukukhula kweModularukuze kudityaniswe nezinye iimodyuli zovavanyo lwe-EasyReal kwixesha elizayo — i-UHT sterilizer, i-deaerator, okanye i-aseptic filler — ezenza umgca opheleleyo wovavanyo lwe-mini.
Ngale ndlela yokulawula, umntu omnye unokwenza ucwangciso oluntsonkothileyo lokubilisa olunezigaba ezininzi. Iindawo zokuseta zihlala zizinzile kwanakwixesha elide lokulinda, kwaye uvavanyo ngalunye luvelisa iziphumo ezihambelana nolindelo lokusebenza kwezoshishino.
Ukususela kwingcamango ukuya ekuqaliseni ukusebenza, iShanghai EasyReal Machinery Co., Ltd. inika inkxaso ukusuka ekuqaleni ukuya ekupheleni kwiinkqubo zokubilisa zelebhu kunye neenkqubo zokuvubela ezikwinqanaba lovavanyo.
Iqela lethu lobunjineli linceda abathengi kulo lonke inyathelo:
1. Chaza ububanzi kunye nemveliso ekujoliswe kuyo (isiselo esibilisiwe, inkcubeko yee-enzyme, iyogathi esekwe kwizityalo).
2. Uyilo loyilo kunye ne-P&ID eyenzelwe wena okanye indawo yakho yovavanyo.
3. Qinisekisa izixhobo ezinje ngamanzi, umphunga, kunye noqhagamshelo lombane.
4. Hlanganisa kwaye uvavanye zonke izinto ezikwifektri ye-EasyReal ngaphambi kokuba zithunyelwe.
5. Ukuqinisekisa ukusebenza kwindawo okanye ukuqinisekiswa okukude ngekhonkco levidiyo.
6. Uqeqesho kunye namaxwebhu okusebenza kwemihla ngemihla, ukugcinwa, kunye nokhuseleko.
Ngamava angaphezu kweminyaka engama-25 kunye neeprojekthi kumazwe angaphezu kwama-30, i-EasyReal iqinisekisa ukuba utyalo-mali lwakho luzisa ukusebenza okuphezulu, ubomi benkonzo ende, kunye neziphumo zophando nophuhliso ezithembekileyo.
Qhagamshelana nathi namhlanje ukuze uxoxe ngeprojekthi yakho okanye ucele uvavanyo kwilebhu yethu yovavanyo.
Email: [email protected]
Iwebhusayithi: https://www.easireal.com/contact-us/
