Umgca Wokucubungula Iidiliya
I-EasyReal Grape Processing Line inikezela ngesisombululo esitshintshayo ukusuka kwiziqhamo eziluhlaza ukuya kwizinto ezisele zilungele ishelufu okanye iipaste. Oku kuquka ukuhlamba, ukuhlunga, ukususa nokucoca, ukukhupha ijusi, unyango lwe-enzyme, ukucacisa, ukufuma, ukupholisa, ukwahlulwa kwe-tartaric acid. ukubulala iintsholongwane, ukuzaliswa kwe-aseptic, njl.njl. Ungavelisa ijusi ye-NFC, i-concentrate, isiseko sewayini esivundisiweyo, kunye ne-purée yediliya—nganye ngeendlela ezinikezelweyo zokucubungula.
Sisebenzisa ii-belt pressers/screw pressor kunye ne-decanter centrifuges ukuze sikhuphe ijusi kakuhle kwaye sicace. Ii-vacuum evaporators zisusa amanzi kubushushu obuphantsi, zigcina ivumba kunye nezondlo. Iiyunithi zokuzalisa i-pasteurization kunye ne-aseptic ziqinisekisa ukuba imveliso ihlala ixesha elide kwaye ikhuselekile.
Le nkqubo isetyenziswa ngokweemodyuli kwaye inokwandiswa. Ungaqala ngesityalo esisisiseko sejusi uze kamva wongeze iitanki zokubilisa okanye iiyunithi zokomisa. Zonke iimatshini ziyahambelana nemigangatho ye-CE kwaye zenziwe ngentsimbi engagqwaliyo ye-SUS304/316L. Sinikezela ngeendawo ezahlukeneyo zomthamo, ukusuka kwi-500 kg/h kwiifektri ezincinci zewayini ukuya kwi-20,000 L/h kubavelisi abakhulu.
Ukwafumana ulawulo olupheleleyo lwe-PLC+HMI lokulungisa iiresiphi, ukujonga ngexesha langempela, kunye nokucoca ngokuzenzekelayo. Lo mgca unciphisa ixesha lokungasebenzi, ukwandisa isivuno, kwaye unikezela ngomgangatho wemveliso ohambelanayo—ibhetshi emva kwebhetshi.
Umgca woLungiso lweeDiliya we-EasyReal usebenza kuzo zombiniiidiliya ezithengiswa kwimarike entshakwayeiintlobo zewayini, kunye nokuguquguquka kwiimfuno zoshishino lwehlabathi:
● Abavelisi beJusi neZiselo: Velisa ijusi yediliya ecacileyo, ijusi ye-pulpy, i-concentrate ukuze ilungiswe kwakhona, okanye iziselo ezixutyiweyo ngesiseko se-NFC.
● Iiwayini kunye neeDistilleries: Sebenzisa umgca wokutyumza iidiliya, ukutsalwa kwejusi, kunye nokucocwa ngaphambi kokuvundiswa ngaphambi kokuba zivuthwe kwaye ziguge.
● Izityalo zePuree kunye nokutya kwabantwana: Guqula iidiliya zibe yipuree engenambewu okanye unamathisele umxube weyogathi, upakishe ukutya komntwana, okanye ugcwalise ibhekile.
● Ababoneleli beSiraphu yeediliya kunye neConcentrate: Khipha ijusi etyebileyo kwiBrix uze uyijiyise ngokusebenzisa umphunga oneziphumo ezininzi. Ilungele ukuthunyelwa kwamanye amazwe nokuxutywa.
● Izindlu Zokupakisha Ezithunyelwa Ngaphandle: Yongeza ixabiso ngokuhlamba, ukuhlela, nokucinezela iidiliya zibe yijusi okanye iwayini egqityiweyo okanye isiseko sewayini kubathengi be-OEM.
Lo mgca uxhasa iintlobo zeediliya ezibomvu, ezimhlophe, ezimnyama, kunye ne-muscat. Ukwaphatha iidiliya zetafile kunye neediliya zewayini. Iinkqubo ze-EasyReal zisebenza eYurophu, eMbindi Mpuma, eMbindi Asia, naseMzantsi Melika. Iqela lethu linceda ukwenza ngokwezifiso umgca ngamnye ngokusekelwe kuhlobo lweediliya, imozulu, kunye nendlela yokupakishwa.
Ukuze ukhethe umgca ochanekileyo, cinga ngeimveliso yokugqibela,amandla okucubungula imihla ngemihlakunyeuhlobo lokupakisha. Sikunceda ufumane uyilo olungabizi kakhulu:
● Uhlobo lweMveliso:
- Ngokubaijusi kunye nomxube, khetha iimodeli ezine-enzyme hydrolysis, i-clarication, kunye ne-evaporation.
- Ngokubaisiseko sewayini, ziquka iitanki zokubilisa kunye nokuzinzisa ukubanda.
- Ngokubaipuree/intlama, gxila ekutyumzeni, ukususa imbewu, kunye nokucocwa kakuhle.
● Iinketho zoBuchule:
- 500–1000 kg/h: Umvelisi wewayini encinci okanye ijusi yeboutique
- Iitoni ezi-2–5/h: Ifektri yejusi ephakathi okanye i-concentrate
- Iitoni ezili-10–20/h: Isityalo sesiselo okanye isiraphu mveliso
● Ifomathi yokuPakisha:
- Ingxowa efakwe ebhokisini okanye ingxowa engangenisi ntsholongwane (1L–220L)
- Ukuhlanganiswa komgca webhotile yeglasi okanye yePET
- Idrama ye-IBC eyi-1000L yokuthumela ngaphandle isiseko se-concentrate/sewayini
Sinikezela ngoyilo olupheleleyo loyilo, iitshathi zokusetyenziswa kwezixhobo, kunye nenkxaso yovavanyo lwebhetshi yovavanyo. I-EasyReal inceda ukuqinisekisa ukuba umthengi ngamnye utyala imali kwisisombululo esinokwandiswa nesifanelekileyo.
Ukuhamba Kokucubungula Iidiliya (Ijusi/Indlela Yokuxinanisa):
Iidiliya Ezintsha → Ukuhlanjwa → Ukucocwa nokutyunyuzwa → Ukukhupha ijusi → Unyango lwe-Enzymatic → Ukucaciswa → Ukufuma (ukuba kuyimfuneko) → Ukuphola → ukwahlulwahlulwa kwe-tartaric acid → Ukubulala iintsholongwane → Ukuzaliswa kwe-Aseptic
Indlela nganye isebenzisa izixhobo eziphambili ezahlukeneyo. Siqinisekisa ukuba imveliso iphezulu, umbala ugcinwa kakuhle, kwaye ivumba ligcinwa kuyo yonke imijelo.
Isityumzi seDiliya esitshabalalisa iidiliya
Le yunithi yahlula iziqu kwaye ityumze amaqunube ngobunono. Le nkqubo isebenzisa idrama ejikelezayo enemingxuma kunye nama-paddle ahlengahlengiswayo. Igcina ulusu luqinile kwaye ithintela ukuqhekeka kwembewu kakhulu. Le yunithi isebenza rhoqo kwaye ifanele amaqela amancinci namakhulu.
Xa kuthelekiswa nokuhlela ngesandla, lo matshini uphucula isantya kunye nococeko. Umzimba wentsimbi engagqwaliyo uyamelana nejusi yediliya eneasidi kwaye uqinisekisa ukuhlanjwa okulula. Iimoto zesantya eziguquguqukayo zihambelana neentlobo ezahlukeneyo zeediliya. Iqhagamshela ngqo kwiihoppers ezifumanayo kunye nezixhobo zokukhupha ijusi.
Itanki ye-Enzymatic Hydrolysis ene-Agitator
Le tanki igqunyiweyo yongeza ii-enzymes zodidi lokutya ukuze ziqhekeze i-pectin kwaye ziphucule isivuno sejusi. Isixhobo sokushukumisa esikhawulezayo sigcina umxube ufana. Ulawulo lobushushu olwakhelwe ngaphakathi lugcina itanki kuma-45–55°C ukuze isebenze kakuhle kwii-enzyme.
Ungalungisa ixesha, ubushushu, kunye nokujikeleza ngokusekelwe kuhlobo lweediliya. Oku kuphucula ukusebenza kakuhle nokucaca. Iimpompo zokulinganisa i-enzyme ziqinisekisa ukuhanjiswa ngokuchanekileyo. Itanki iquka iibhola ze-CIP zokutshiza ukuze zicoceke ngokuzenzekelayo.
I-Belt Press/Uhlobo lwe-Screw Juice Extractor
I-grape belt press isebenzisa uthotho lwee-press rollers kunye nee-tensioned belts. Icinezela ijusi kwi-grape mash ngaphandle kokonakalisa imbewu. I-balt ebanzi iqinisekisa ukuphuma okukhulu kunye noxinzelelo olufanayo. Isusa uninzi lwejusi yasimahla ngaphambi kokuba naluphi na unyango lobushushu.
Xa kuthelekiswa nee-screw press, i-belt press inika ukucaca okungcono kwejusi kunye namazinga aphezulu okubuyisela. Uyilo oluvulekileyo luvumela ukuhlolwa nokucocwa okulula. Iphatha iidiliya ezibomvu nezimhlophe ngokuphindaphindwa okugqwesileyo.
Isixhobo sokukhupha ijusi esifana nezikrufu sifumaneka lula xa sinomthamo omncinci.
I-Evaporator yeFilm ewayo (yeConcentrate)
Le yunithi ineziphumo ezininzi ikhupha amanzi kwijusi phantsi kwe-vacuum. Uyilo lwefilimu ewelayo lusebenzisa iifilimu ezincinci zolwelo kwiityhubhu zokutshintshiselana nobushushu. Oku kugcina ivumba nombala ucocekile ngexesha lokunyuka kweBrix.
Le nkqubo isebenza kwi-65–75°C kwaye ifikelela kwi-65°Brix concentrate. Ifumana i-aroma condensate ukuze ixutywe kwakhona. Xa ithelekiswa neeyunithi zefilimu ezikhulayo, isebenzisa amandla amancinci kwaye inika ulawulo olungcono. Ungalungisa amanqanaba okuphuma komphunga kwiintlobo ezahlukeneyo zejusi.
Isibulali-ntsholongwane seTubular
Sebenzisa amanzi ashushu kakhulu ukuze ugqibezele ukutshintshiselana kobushushu nemveliso, ukuze ufikelele kwisiphumo sokubulala iintsholongwane.
Umatshini Wokuzalisa Ongabolisiyo
Esi sihluzo singabi nazintsholongwane sipakisha ijusi yediliya, i-concentrate, okanye isiseko sewayini kwiingxowa ezingama-5L–220L. Sisebenzisa iintloko zokugcwalisa ezicociweyo ngomphunga, ukhuseleko lomoya olungabi nazintsholongwane, kunye neeseli zokulayisha ukuze kube ngokuchanekileyo. Isihluzo sigcina ioksijini ingangeni kwaye siphephe ungcoliseko.
Ifaneleka ukugcwaliswa kwengxowa ebhokisini, idrama, kunye neengxowa. Abathengi basebenzisa le nkqubo kwiindawo zokupakisha ezithunyelwa kwamanye amazwe. Yonke iyunithi ilawulwa yi-PLC kwaye kulula ukuyilungisa.
Imigca ye-EasyReal iphatha zombiniiidiliya zetafilekwayeiidiliya zewayini, enobukhulu obahlukeneyo besikhumba, ubungakanani bembewu, kunye nomlinganiselo wejusi. Oomatshini balungisa amandla okucinezela, ubushushu, kunye nokuhamba ukuze kuhambelane nohlobo ngalunye.
Ungatshintsha phakathi kwe:
● Iidiliya ezityalwe imbewu ngokuchasene nezingenambewu
● Iidiliya ezibomvu, ezimnyama, okanye ezimhlophe
● Iimveliso zejusi xa kuthelekiswa newayini xa kuthelekiswa nepuree
Useto lwe-destemmer luhambelana neediliya zeMuscat okanye zeConcord. I-juice press ilungisa uxinzelelo lwe-roller kunye nesantya sebhanti. Ukucaciswa kunye neenkqubo ze-enzyme ziyahluka ngokweemfuno zokucaca kwemveliso.
Ungatshintsha neefomathi zokukhupha. Umzekelo, tshintsha phakathi kwejusi ye-NFC kunye ne-concentrate, okanye phakathi kwe-purée kunye ne-pest engenambewu. Izixhobo ze-modular zikuvumela ukuba udlule okanye ufake amanyathelo enkqubo.
Olu hlengahlengiso lunceda ekunciphiseni ixesha lokungasebenzi kwaye lukuvumela ukuba uphendule kubonelelo lwexesha elithile okanye imfuno yabathengi. Ukusuka kwidiliya ukuya kwibhotile yokugqibela, ulawula inguqu nganye ngokuzenzekelayo okukrelekrele kunye nokuseta iiresiphi kwangaphambili.
