Umshini Wokugcwalisa Izikhwama Ze-Aseptic
IUmshini Wokugcwalisa Izikhwama Ezingasasebenziisetshenziswa kabanzi ekupakisheni ukudla okuwuketshezi okungasetshenziselwe amagciwane, njengejusi yezithelo nemifino, ijusi eligxilile, i-pulp yezithelo nemifino, i-puree concentrate and paste, ijusi yemvelo ne-pulp, njll. Ijusi yezithelo noma i-pulp yemvelo ingagcinwa ezikhwameni ezingasetshenziselwe amagciwane isikhathi esingaphezu konyaka ngaphansi kokushisa okungaguquki, kanti ijusi yezithelo noma i-paste egxilile ingagcinwa iminyaka engaphezu kwemibili.
Futhi i-Aseptic Bag Filling Plant yathuthukiswa ngokuqinisekisa ubuchwepheshe obuthuthuke kakhulu yi-EasyReal Tech, okuyi-National High-tech Enterprise, eyasungulwa ngo-2011, egxile ekukhiqizeni.imigqa yokukhiqiza izithelo nemifino kanye nemishini ebalulekile yemishini ehlukahlukene yokugcwalisa i-aseptic efanaUmshini Wokugcwalisa Isikhwama Se-Aseptic Sekhanda Elilodwa, Umshini Wokugcwalisa Isikhwama Se-Aseptic Sekhanda Eliphindwe KabilifuthiImishini yokugcwalisa izikhwama ze-aseptic eziningi ezinamakhanda amaninginjalo njalo.
- Kungani Umshini Wokugcwalisa Izikhwama Ze-Aseptic Uyisixazululo Esiguquguqukayo?
Umshini ofanayo wokugcwalisa izikhwama ze-aseptic ungagcwalisa ama-puree ezithelo agxilile nalawo angagxilile kanye namajusi ezikhwameni ze-aseptic ezinobukhulu obuhlukene kusukela ku-1L kuya ku-1000L, kufaka phakathi isikhwama se-aseptic esiguquguqukayo ebhokisini, amalitha angu-220 noma angu-220L isikhwama se-aseptic esigubhuni, kanye nesikhwama se-aseptic esingu-1000L esisebhokisini kanye nebhokisi lokhuni ngokufaka amanye amadivayisi alula.
- Kuyiniumshini wokugcwalisa isikhwama se-aseptic esinekhanda eliphindwe kabili?
Umshini Wokugcwalisa Isikhwama Se-Aseptic Sekhanda Eliphindwe KabiliIqukethe amakhanda amabili okugcwalisa angenasici anomsebenzi wokubulala amagciwane ngomusi, izinga lokushisa lilawulwa yi-probe ye-PT100, umthamo womkhiqizo ulinganiswa yi-Germany KROHNE/E+H flow meter noma uhlelo lokulinganisa i-METTLER TOLEDO, kanye nethuluzi elihlanganiswe emshinini wokugcwalisa i-PLC. Ingasetshenziswa nezinhlobo ezivame kakhulu zama-nozzles: 1-intshi yamajusi kanye no-2-intshi wemikhiqizo eqoshiwe noma eqoshiwe.Ngaphandle kokubekwa kwezikhwama ezingasebenzi kahle, yonke eminye imisebenzi yokugcwalisa ilawulwa ngokuzenzakalelayo: yi-Germany Siemens Control System (i-Germany PLC kanye nesikrini sokuthinta), ephatha izinqubo zokuhlanza, ukugcwalisa, ukuhlanza i-CIP, kanye nokuhlanza i-SIP, ukuhlaziywa kokusebenza, kanye nokuphathwa kwamaphutha. Iphaneli ifakwe isikhombikubona sesikrini sokuthinta se-HMI sokuqapha imisebenzi kanye nokulungiselela izibani ze-alamu zokuxhumanisa.
1. Embonini, i-Single Head Aseptic Bag Filling Machine iyabuya uma igcwalisa imikhiqizo ngesikhathi senqubo yonke. Kodwa i-Double Head Aseptic Bag Filling Machine kanye ne-Multi head aseptic bag filling machines zingaqhubeka nokugcwalisa, zinciphise ukugeleza futhi zithuthukise ukusebenza kahle kokukhiqiza, zigweme ukugeleza emuva kanye nokuhlanza kabusha okuholela ekulahlekelweni kombala nokunambitheka komkhiqizo;
2. Yamukela izinto zensimbi engagqwali ezingama-304 ezisezingeni eliphezulu, ingxenye yokuxhumana nomkhiqizo yi-SUS316L (Ongakukhetha);
3. Uhlelo lokulawula lwe-Siemens lwaseJalimane olulula ukulusebenzisa, oluhlonyiswe ngesikrini sokuthinta se-Siemens saseJalimane i-Siemens PLC kanye nesikrini sokuthinta se-Siemens saseJalimane;
4. Ukuhlanzwa kwe-CIP okusheshayo nokulula kanye nokubulala amagciwane kwe-SIP;
5. ukuhlinzeka ngezindlela ezahlukene zokuphepha (ukulawula isikhundla, ukulawula ukulinganisa, ukulawula izinga lokushisa, ukuzihlola kanye ne-alamu) ukuvimbela umonakalo wemishini;
6. Ubuchwepheshe bokushisela obusesibukweni buyasetshenziswa ukuqinisekisa ukuthi umthungo wokushisela ubushelelezi futhi kuncishiswe insalela yomkhiqizo;
7. I-CIP kanye ne-SIP kwenziwa ngesikhathi esisodwa ne-sterilizer;
8. Ukusebenzisa ubuchwepheshe base-Italy kungaqinisekisa kalula ukuthi yonke inqubo yokugcwalisa ayisebenzi;
9. Zonke i-flanges emshinini zenzelwe ngokukhethekile ukuvikelwa komusi ukuqinisekisa ukuthi imikhiqizo esepayipini ihlala ingenamagciwane;
10. Ukukhiqiza okuguquguqukayo okuvumelana nezidingo ezishintshayo, kungaba usayizi wesikhwama, izesekeli noma ukwakheka kokupakisha;
11. Ukuqinisekisa ukuphepha kokukhiqiza kanye nokungazali kwezentengiselwano ngokunamathela ezimisweni zokuqinisekisa ukungazali;
12. Gcwalisa ukudla okumanzi ngokushesha nangokunembile kanye nokudla okumanzi okunomswakama ophezulu.
Umshini Wokugcwalisa Ongenamagciwane usebenzisa umjovo womusi ukuhlanza umlomo wesikhwama futhi ugcine igumbi lokugcwalisa lisesimweni esingenamagciwane ngaso sonke isikhathi. Ukuhlanza, ukuvula, ukugcwalisa kanye nokuvala umlomo wesikhwama esingenamagciwane konke kuqedwa endaweni engenamagciwane kwezentengiselwano.
Faka ngesandla intamo yesikhwama esingasasebenzi kahle ekhanda lokugcwalisa ukuze ugcwalise izikhwama kusukela kumalitha ayi-1-1,000. Bese kuqala umjikelezo ozenzakalelayo wokuvula, ukugcwalisa nokuvala. Phakathi nalo mjikelezo, amazinga okushisa ama-injector omusi kanye nama-valve okugcwalisa aqashwe ngokucophelela futhi alawulwe.
Emasakeni angu-1,000 litre, umkhiqizo ungena esikhwameni ikhanda lokugcwalisa liphansi. Lesi sixazululo sisabalalisa ngokulinganayo imikhiqizo, ikakhulukazi imikhiqizo enamathelayo, ngaphakathi kwesikhwama futhi sisiza ukuvimbela ukugoqeka kwamakhona.
I-Shanghai EasyReal Machinery Co., Ltd yasungulwa ngo-2011, egxile ekukhiqizeni imigqa yokukhiqiza izithelo nemifino kanye nemishini ebalulekile yemishini ehlukahlukene yokugcwalisa i-aseptic efana ne-Single Head Aseptic Bag Filling Machine, i-Double Head Aseptic Bag Filling Machine kanye ne-Multi head aseptic bag filling machines nokunye. Sizibophezele ekuhlinzekeni abasebenzisi ngezinsizakalo eziphelele kusukela ku-R&D kuya ekukhiqizeni. Manje sesithole isitifiketi se-CE, isitifiketi sekhwalithi ye-ISO9001, kanye nesitifiketi se-SGS, futhi sinamalungelo obunikazi obuzimele angaphezu kuka-40 emkhakheni wokucubungula izithelo nemifino.
Ithimba lethu lobunjiniyela lineminyaka ecishe ibe ngu-20+ yesipiliyoni. Njengamanje, sesisebenzele amaphrojekthi angaphezu kuka-300+, njengomugqa wokukhiqiza utamatisi, umugqa wokukhiqiza ijusi likamango/i-pulp, umugqa wokukhiqiza i-pulp egxilile kamango, umugqa wokucubungula izaqathi, umugqa wokucubungula ukhukhunathi kanye nokucubungula izithelo nemifino yezithelo eziningi. Umugqa. Inkampani i-EasyReal iyakwamukela ngobuqotho ukuthi uvakashele inkampani yethu kanye nezimboni zamakhasimende ethu ukuze zihlolwe ensimini.
1. Ukugcwaliswa Okungahluziwe Kwezithelo Okugxilile
2. Ukugcwaliswa kwe-Aseptic Juice yezithelo
3. Ukugcwaliswa kwe-Fruit Pulp Aseptic
4. Ukugcwalisa Okungaphephile Kwe-Fruit Puree
5. Ukugcwalisa Okungaphephile Kwejusi Yezithelo Okugxilile
6. Ukugcwaliswa Okungaphephile Kwe-Concentrate Fruit Pulp
7. Ukugcwaliswa kwe-Concentrate Fruit Puree Aseptic
8. I-tomato paste 36-38brix kanye ne-28-30brix njalo njalo.
