Umugqa Wokucubungula we-Guava
I-EasyReal Guava Processing Line inikeza uhlelo oluhlelekile lokusingatha yonke imisebenzi yokukhiqiza i-guava. Siqala ngokwamukela izithelo ezintsha, bese siqeda ngejusi noma i-puree epakishiwe—elungele ukuthengiswa noma ukuhlanganiswa okwengeziwe. Uhlelo lungacubungula amathani angu-3-50 ngehora, kuye ngobukhulu bemakethe yakho.
Sakha umugqa wethu ngokugxila kakhulu ekulawuleni ama-enzyme, ukuphathwa kwefayibha, kanye nokuvikelwa kwe-pulp. I-Guava iqukethe imbewu encane eqinile kanye ne-pulp ejiyile. Ingxenye yethu yokucwenga ihlukanisa lokhu ngempumelelo ngokusebenzisa i-pulping kanye ne-sieving enezigaba ezimbili. Ingxenye yokufudumeza yamukela i-heater yohlobo lwe-tubular, kanti ingxenye yokubulala amagciwane isebenzisa ama-sterilizer e-tube-in-tube, avikela ukunambitheka futhi agweme ukusha kwe-pulp.
Wonke amathangi namapayipi enziwe ngensimbi engagqwali yezinga lokudla (i-SUS304 noma i-SUS316L), futhi ukuhlanza kwenziwa ngokuzenzakalela ngamabhola okufutha e-CIP kanye nezihibe zamanzi ashisayo. Imigqa yethu isekela ukugcwalisa okungenamagciwane, ukugcwalisa okushisayo, noma ukugcwalisa isikhwama ebhokisini, okukunikeza ukuguquguquka okugcwele kuwo wonke amamakethe.
Ungakhetha ikhambi eliphelele le-turnkey noma ukuthuthukiswa kwe-modular kumugqa wakho okhona. Siletha konke kusukela kuma-lifti ezithelo nama-washer kuya kuma-homogenizer namayunithi okupakisha, ahlanganiswe ngokugcwele ngaphansi kohlelo lwe-PLC.
I-guava icebile ku-i-vitamin C, ama-antioxidant emvelo, futhiifayibha yokudlaLokhu kuyenza ifaneleke kakhuluiziphuzo ezisebenzayo, amajusi asezindaweni ezishisayo, futhiizithako zokudla ezicebile ngefayibhaUlayini we-EasyReal usebenzela amakhasimende amaningi kanye nezimboni ezahlukene:
● Izimboni zejusiukwenza i-guava engu-100% noma ingxube ye-tropical
● Abakhiqizi be-Pureeukuhlinzeka ngezimboni ze-ayisikhilimu, i-yogurt, noma ukudla kwezingane
● Izinhlobo zejusi ze-NFCukuthengisa iziphuzo ezinempilo ezine-pulp yangempela
● Abathumeli ngaphandleukupakisha i-pulp ye-guava noma i-concentrate ukuze itholakale emhlabeni jikelele
● Abakhiqizi bezinkontilekaukukhiqiza umpe wegwava noma ingxube yegwava yezitolo ezinkulu
Sisekela izindlela ezahlukene zomkhiqizo wokugcina:
● Ijusi le-guava (elicacile noma elithambile):kuhlungiwe futhi kuhlanganiswe ndawonye
● I-Guava Nectar:kuxutshwe namanzi noshukela, kugcwele ukushisa
● I-Guava Puree:ukungabi nambewu, ukuqina okujiyile, kupakishwe ngendlela engenamagciwane
● I-Guava Concentrate:i-vacuum-evaporated ukuze igcinwe noma ithunyelwe kwamanye amazwe
Indlela ngayinye isebenzisa ukucushwa okuhlukile kokugaya, ukucwenga, kanye nokwelashwa ngokushisa. Sikuqondisa kuzo zonke izinyathelo—kusukela ekuhlolweni kokuhlola kuya esikalini sezentengiselwano.
Kufanele ukhethe ukwakheka komugqa ngokusekelwe kulezi zici ezintathu:
1. Amandla Okucubungula:
Izinga elincane (1–5 amathani/ihora): ukusethwa kwelebhu noma isitshalo sokuhlola
Isikali esiphakathi (amathani angu-5–10 ngehora): sifanele ukukhiqizwa kwejusi yesifunda
Izinhlobo ezinkulu (amathani ayi-10–50 ngehora): zezimboni ze-guava puree kanye nezimboni zejusi
2. Uhlobo Lomkhiqizo Wokugcina:
● Ngobaijusi elicwengekile, sifaka ama-enzyme kanye nezihlungi ngemva kokusebenzisa i-pulp.
● Ngobai-puree, sisebenzisa izisefo eziqinile futhi sigweme ukucaciswa kwe-enzyme.
● Ngobai-nectar, sifaka amathangi okuxuba nokukhipha ushukela.
● Ngobaukugxila, sifaka i-evaporator yefilimu ewayo ngaphambi kokugcwalisa.
3. Indlela Yokupakisha:
● Isikhwama Esifakwe Ebhokisini (5L–220L):ukuze kuthunyelwe i-puree kanye ne-concentrate
● Amabhodlela Ezilwane Ezifuywayo noma Amabhodlela Engilazi:ukuze uthole ijusi, ukugcwalisa okushisayo
● Amabhokisi Angenamagciwane:yejusi ye-UHT
Onjiniyela bethu bakusiza ukuthi uklame ukwakheka okusebenza kahle kakhulu ukuze kuhambisane nemigomo yakho yemakethe. Siphinde sisekele ukwanda kwesikhathi esizayo kanye nokuhlanganiswa kwezithelo eziningi.
Igwava Eluhlaza → Ukuwasha → Ukuhlela → Ukuxubha → Ukuchoboza → Ukufudumeza Ngaphambi Kokuhlikihla → Ukupompa Nokucwenga
(1) → Ukuhwamuka (Ongakukhetha) → Ukuhlanza → Ukuncipha Komgqa Nokuhlanganiswa Kwe-Homogenization (Ongakukhetha) → Ukugcwalisa → I-Guava pulp/puree
(2)→ Ukwelashwa Nge-Enzymatic → Ukuhlukaniswa → Ukuhlunga → Ukuhwamuka (Ongakukhetha) → Ukuhlanza → Ukuncipha Komgqa Nokuhlanganiswa Kwe-Homogenization (Ongakukhetha) → Ukugcwalisa → Ijusi le-Guava/Ijusi Eligxilile
(3)→ Ukuhlanganisa→ Ukuhlanza → Ukunciphisa Umoya kanye Nokuhlangana Komoya (Ongakukhetha)→ Ukugcwalisa → I-Guava Nectar
1. Ukondla Izinto Ezingavuthiwe: I-Conveyor noma i-lifti ilayisha ama-guava etafuleni lokuhlunga.
2. Ukuhlunga Nokuwasha: Abasebenzi basusa izithelo ezonakele. Ama-spray washer ahlanza indawo.
3. Ukuxubha: Amabhulashi ajikelezayo asusa ukungcola okuncane noma izinsalela zezibulala-zinambuzane.
4. Ukuchoboza: I-hammer crusher iphula izithelo zibe yizicucu ezincane.
5. Ukushisa (Ukufudumeza Ngaphambi Kokuqala): Kuletha uginindela ku-85°C ukuze kucinywe ama-enzyme.
6. Ukugaya Nokucwenga: I-Pulper-refiner ihlukanisa imbewu kanye nemicu eqinile.
7. Ukuhwamuka: Sebenzisa uhlobo lwefilimu ewayo noma uhlobo lokujikeleza kwegazi okuphoqelelwe ukuze uthole ijusi/i-puree egxilile.
8. Ukwelashwa Nge-Enzymatic: Ukususwa kwe-pectin kanye nesitashi ukuze kutholakale ijusi elicwengekile
9. Ukuhlanza: kuqinisekisa ukuphepha kokudla kanye nokuqina kweshelufu.
10. Ukuncipha komoya: Susa amagesi angashisi emikhiqizweni ukuze uthuthukise ikhwalithi yomkhiqizo futhi wandise isikhathi sokuphila kwawo.
11. Ukuhlanganiswa kwe-Homogenization: Yenza umkhiqizo ube bushelelezi futhi uthuthukise ikhwalithi yomkhiqizo.
12. Ukugcwalisa: I-Aseptic filler, i-bottle hot filling, noma i-bag-in-box filler ipakisha umkhiqizo, njll.
13. Umkhiqizo Wokugcina: Ijusi, umpe, i-puree, noma i-concentrate—kulungele ukuthengiswa noma ukuthunyelwa kwamanye amazwe.
I-Guava Washer ene-Brush Roller
Lo mshini wokuwasha usebenzisa isigubhu sebhulashi esivundlile esinezimbobo zokufutha amanzi. Ususa ukungcola okungaphezulu, izibulala-zinambuzane, kanye ne-wax ethambile esikhumbeni se-guava. Lo mshini uhlanganisa ithangi lokuvuselela amanzi ukuze kuncishiswe ukusetshenziswa. Uma kuqhathaniswa nezifutho zokuwasha ezifuthwayo kuphela, unikeza ukuhlanza okungcono ezindaweni ze-guava eziqinile. Ilungele ama-guava anamathelayo noma avunwe ensimini.
I-Guava Hammer Crusher
I-crusher iphula i-guava yonke ibe yi-coarse mash. Isebenzisa izando zokujika kanye nesikrini esinezimbobo. Usayizi wokuvula uyavumelana nosayizi we-guava ohlukene. Umshini usebenzisa izindawo zokuthintana zensimbi engagqwali ukuze kuhlanzeke.
I-Guava Pulper kanye ne-Refiner Yeziteji Ezimbili
Lo mshini onezigaba ezimbili ususa imbewu nesikhumba. Isigaba sokuqala sinesikrini esikhulu (0.8–1.5 mm) sokususa imbewu. Isigaba sesibili sisebenzisa i-mesh encane (0.5–0.6 mm) ukuze sicwenge i-pulp. I-rotor elawulwa yinjini isunduza i-pulp nge-mesh ngamandla amnene. Lokhu kugcina ukuthungwa kubushelelezi futhi kucebile nge-fiber yejusi, ngaphandle kokuphula izingcezu zembewu.
Uhlobo lwe-Tubular noma i-Tube-in-Tube Guava Sterilizer
Isihlanzisi sifudumeza ijusi/i-pulp ye-guava ngokuyidlulisa ngamapayipi angaphakathi azungezwe amanzi ashisayo. Ifinyelela ku-95–105°C (eyenziwe ngokwezifiso) ukubulala amagciwane nama-enzyme. Ngokungafani nezinhlelo zomusi eziqondile, le ndlela igwema ukulahlekelwa ukunambitheka noma ukunamathela kwe-pulp. Ifaka izinzwa zokushisa kanye nephaneli yokulawula ukuqinisekisa ukulawulwa kokushisa okunembile.
I-Vacuum Evaporator ye-Guava (ye-Concentrate)
Lo mhwamuko wohlobo lwefilimu ewayo/ukujikeleza okuphoqelelwe unciphisa okuqukethwe kwamanzi ejusi/ama-pulp ku-60–70°C ngaphansi kwe-vacuum. Uvikela umbala nephunga ngenkathi ufinyelela ukuhlushwa kwe-Brix okungu-2–5x. Uhlelo lunemiphumela eminingi (ephindwe kabili noma kathathu) yokonga amandla. Sincoma lokhu ezitshalweni zejusi/i-puree ezigxile ezimakethe zokuthumela kwamanye amazwe.
Isigcwalisi Sesikhwama Esingenamagciwane Se-Guava Puree/ijusi
Lo mgcwalisi udlulisela i-guava puree/ijusi engcolile ezikhwameni ezihlanjululwe kusengaphambili (5–220L). Ifaka igumbi lokuvikela umusi, uhlelo lokulinganisa, kanye nokulawula kwe-PLC. Umgcwalisi uvala ngokuzenzakalelayo futhi uqinisekisa ukuthi akukho oxygen engena esikhwameni. Lena indlela engcono kakhulu yokuhlala isikhathi eside eshalofini kanye nokuthunyelwa kwamanye amazwe.
I-EasyReal Guava Line iphatha kokubiliigwava epinki nemhlophe, kufaka phakathi izinhlobo ezivuthiwe ngokweqile noma ezinemicu. Sivumelanisa usayizi we-crusher kanye nesihlungo ukuze uvumelane nokuvumelana kwe-pulp. Uhlelo lwethu lwe-pulper-refiner lungashintsha izikrini ngokushesha ukuze luvumelane nezidingo ezahlukene zomkhiqizo.
Ungacubungulaisithelo esiphelele, izingxenye ezihlutshiwenomai-pulp eqandisiwe.
Ukuze uthole imiphumela, ungakhiqiza kalula:
● 100%ijusi legwavangokuthengisa
● I-nectar ecebile ngama-pulpngezingxube zasezindaweni ezishisayo
● I-puree ye-guava engenambewuukudla kwengane noma i-ayisikhilimu
● Gxilaukuthunyelwa kwamanye amazwe noma ukuxubana kwe-dilution
Uthola nokuguquguquka ekupakisheni. I-filler efanayo ingakwazi ukuyiphathaAmabhodlela e-PET, izimbiza zeglasi, noma izikhwama ze-aseptic—konke kulawulwa isikrini sokuthinta esisodwa. Ngomklamo wethu we-modular, unganweba kamuva ukuze wengezeukuhlanganiswa, ukuncipha, noma ukuxubaizinyathelo.
IUmugqa wokucubungula i-EasyReal guavaisebenzisa uhlelo oluhlanganisiwe ngokupheleleUhlelo lokulawula lwe-PLC + HMILolu hlelo lukusiza ukuthi usebenze kahle efektri yakho, uqaphe zonke izigaba, futhi unciphise amaphutha omqhubi. Ungalandelela izinga lokushisa, ingcindezi, izinga lokugeleza, kanye nomkhiqizo ngesikhathi sangempela.
Isikrini sokuthinta i-HMI sibonisaishadi lokugeleza kwalo lonke umugqa, ngedatha ebukhoma evela emshinini ngamunye. Uma kukhona ukwehla kwezinga lokushisa ekuhlanzeni, noma ukugcwala kwenjini ekushayweni, uhlelo lunikeza ama-alamu asheshayo. Ungalungisa ama-setpoint ngqo esikrinini, ngaphandle kokuthinta ihadiwe.
SiyasekelaI-Siemens PLC, kuye ngezindinganiso zesitshalo sakho. I-HMI isebenzisa izixhumanisi zezilimi eziningi—isiNgisi, iSpanishi, isi-Arabhu, isiRashiya, noma isiShayina—ukuze opharetha bakho bakwazi ukusebenza ngokuzethemba. Yonke idatha yenqubo ingalogwa futhi ithunyelwe nge-USB noma i-Ethernet.
Lolu hlelo oluhlakaniphile luhlanganisa:
● Izilungiselelo zokushintsha umkhiqizo ngokuzenzakalelayo
● Amarekhodi edatha e-HACCP kanye nokuhlolwa kwamabhuku
● Ukusebenza komjikelezo we-CIP ozihlanzayo ngenkinobho eyodwa
● Ukuxilongwa okukude kanye nezibuyekezo
Ungaxhumanisa futhi uhlelo neplatifomu yakho ye-ERP noma ye-MES ukuze uhlele kangcono. Kumafektri anemigomo yedijithali, sinikezelaamadeshibhodi efu ongawakhethafuthiizexwayiso zeselula, ukuze ubone isimo somugqa noma kuphi.
NgokuphelaIminyaka engama-25 yesipiliyonikanye namakhasimende kuAmazwe angaphezu kuka-30, I-Shanghai EasyReal Machinery Co., Ltd.ungumlingani wakho othembekile wejusi le-guava kanye nemigqa ye-puree. Sihlinzeka okungaphezu nje kwemishini—sihlinzeka ngokuhlelwa okuphelele kwefektri, ukuhlela izinsiza, kanye nokuqeqeshwa kwabasebenzi.
Senza ngokwezifiso yonke iphrojekthi ukuze ivumelane nendawo yakho, isabelomali, kanye nemigomo yakho. Kungakhathaliseki ukuthi wakha isitshalo esisha noma uthuthukisa esidala, sakha izixazululo ezikhula nebhizinisi lakho. Uzothola imishini eqinile, isevisi yasendaweni esheshayo, kanye nezikhathi zephrojekthi ezicacile.
Ufuna isiphakamiso sokwakheka ngentengo?
Xhumana nathi ku-[email protected]noma vakashelawww.easireal.com/contact-usukuqala iphrojekthi yakho yokucubungula ama-guava.
