Umugqa Wokucubungula Umango | Indawo Yokucubungula I-Mango Pulp, Puree kanye neJusi
Iumugqa wokucubungula umangoiyimboni epheleleisitshalo sokucubungula i-mango pulpeklanyelwe ukuguqula ama-mango amasha abei-pulp esezingeni eliphezulu, i-puree, noma ijusikokubili ukuhlinzekwa kwezithako kanye nokukhiqizwa kweziphuzo eziqediwe. Lokhuuhlelo lokucubungula i-mango pulp olungasebenzi kahlekuhlanganisa okuthuthukisiweukuphathwa kwezithelo, ukugaya, ukugxilisa ingqondo, ukubulala amagciwane, kanye nobuchwepheshe bokupakisha obungenamagciwane, ukuqinisekisaumkhiqizo ozinzile, ukusetshenziswa kwamandla aphansi, kanye nokulawula okuhle kakhulu kokuhlanzekakuzo zonke izigaba zokukhiqiza.
Ekuqaleni kwenqubo,ama-mango amasha ayagezwa, ahlikihlwe, futhi ahlungweusebenzisaumshini wokuwasha nokulungisa umango ofana nebhamuza, esusa ukungcola, i-latex, nezinto zangaphandle. Izithelo ezihlanziwe ziphakanyiswa yi-i-lifti yokuthuthaku-umshini wokukhipha nokukhipha i-mango, kuphii-pulp ihlukaniswa kahle namatshe nama-peelsngokuchithwa okuncane.
I-pulp ekhishwe ingena ku-umshini wokugaya nokuhlanza onezigaba ezimbili, ifakwe izisefo ezimbili (ngokuvamile u-0.8 mm + 0.4 mm), ifinyelelai-puree enhle, elinganayo. Lokhu yiisigaba esiyinhloko emgqeni wokukhiqiza i-mango pulp, ukulethaisivuno esikhulu kanye nezinsalela zefayibha ephansingenkathi kugcinwa iphunga lemvelo lesithelo nombala waso.
Kuye ngomkhiqizo oqondiwe, i-pulp ecolisisiwe igeleza iye ku-isigaba sesitshalo sokucubungula ujusi wemangoukuze kunciphe futhi kuhlanganiswe ndawonye.umshini wokuhlanza uthulikususa umoya-mpilo ku-yandisa isikhathi sokuphila kweshelufu futhi ulondoloze ukunambitheka, kuyilapho kuyinto ongayikhethai-homogenizer esemgqenikuthuthukisa umuzwa womlomo kanye nokuzinza. Ngemikhiqizo egxilile, i-aumswakama wokujikeleza kwegazi okuphoqelelwe noma wefilimu ewayokuphakamisa okuqukethwe okuqinile kuze kufike ku-28–30 °Brix noma ngaphezulu, esebenza ngaphansi kwe-vacuum ukuzenciphisa ukulahleka kokunambitheka kanye nokuwohloka kokushisa— isinyathelo esibalulekileukukhiqizwa kwe-mango pulp concentrate.
Ukubulala amagciwane kwenziwa yi-isihlanzisi se-UHT esine-tubular, ukushisa umkhiqizo ngokushesha ukuze110–125 °C imizuzwana eyi-15–30 (kungenziwa ngezifiso)Lokhu kuqinisekisaukungazali kwezentengiselwano, igcina umbala kanye ne-viscosity, futhi isekelaukusebenza okuqhubekayo amahora angama-24Inqubo ihambisanaamazinga okuphepha kokudla emhlabeni jikelele (FDA/CE), okwenza ifanelekeizimboni ze-mango pulp eziqondiswe kwamanye amazwe.
Isinyathelo sokugcina sihilelaukugcwaliswa kwe-asepticusebenzisaisigcwalisi sesikhwama se-aseptic esizenzakalelayo ngokuphelele, ekwazi ukupakishaAma-drums angu-200 L ahlanzekile, isikhwama esifakwa ebhokisini, noma izikhwama ezincaneLokhu kupakisha kugcinakuze kufike ezinyangeni ezingama-24 zokuphila kweshelufu ekushiseni okuzungezile, okuvumelaimisebenzi yokuthumela emhlabeni wonke kanye nokupakisha ndawonyengaphandle kokuthembela ku-cold chain.
Yonke imishini ixhunywe ngeamapayipi ensimbi engagqwali ahlanzekile, elawulwa yi-uhlelo oluzenzakalelayo lwe-Siemens PLC + HMI oluphakathi. Isixhumi esibonakalayo sinikezaukuqapha izinga lokushisa, ukugeleza, kanye nengcindezi ngesikhathi sangempela, kanyei-CIP ezenzakalelayo (Indawo Ehlanzekile)ukuqinisekisaukushintshaniswa okusheshayo kwe-batch kanye nokusetshenziswa kwamanzi/i-detergent okuncishisiwe.
Ndawonye, lezi zinhlelo zakhaiyunithi yokucubungula umango ehlanganiswe ngokuphelele—aisixazululo esiqinile, esisebenzisa amandla kahle, nesihlanzekileilungeleizitshalo zejusi likamango zezimboni eziphakathi nendawo kuya kwezinkulu. Kungakhathaliseki ukuthi ukukhiqizai-pulp yemango engasasebenzi kahle, i-puree egxilile, noma ijusi yemango ethengiswayo, lo mugqa uqinisekisaikhwalithi yomkhiqizo ephindaphindwayo, izindleko zokulungisa eziphansi, kanye nokukhiqiza okukhuliswayo— okwenza kubeukukhetha okuthandwayo kwabakhiqizi bokudla neziphuzo banamuhla emhlabeni jikelele.
Isitshalo sokucubungula i-mango pulp senzelwe ukuguqula ama-mango amasha abe yi-mango pulp ezinzile, i-mango puree, ijusi likamango noma i-mango concentrate ngokuwasha, ukuwasusa, ukuwaphula, ukuwacwenga, ukuwahlanza kanye nokugcwalisa. Uma kuqhathaniswa nomshini owodwa we-mango pulp, umugqa ophelele wokucubungula umango unikeza ukuphathwa kwezinto okuqhubekayo, ukwelashwa okulawulwayo kokushisa, ukudluliselwa kokuhlanzeka kanye nokupakisha okuguquguqukayo kokukhiqiza kwezimboni.
I-EasyReal ilungiselela isitshalo ngasinye sokucubungula i-mango pulp ngokuya ngohlobo lwemango eluhlaza, ukuvuthwa, okuqukethwe yi-fiber, i-Brix yokugcina, i-viscosity yomkhiqizo kanye nefomethi yokupakisha. Ukuze kucutshungulwe i-mango pulp engasasebenzi, umugqa ungafaka umshini wokukhipha i-mango, umshini wokukhipha i-double-stage, i-vacuum deaerator, i-tubular UHT sterilizer kanye nomshini wokugcwalisa isikhwama se-aseptic. Ukuze kukhiqizwe ijusi lemango, uhlelo lungafakwa futhi ngokuxuba, ukuhlanganisa, ukuhlanganisa kanye nezingxenye zokugcwalisa amabhodlela noma isikhwama.
IUmugqa Wokucubungula Umangoikhonza izimboni eziningi ezahlukene okuhlanganisa izimboni zeziphuzo, abahlinzeki bezithako ezisekelwe ezithelweni, izinhlobo zokudla kwezingane, kanye nabakhiqizi bama-dessert aqandisiwe. Isakhiwo sayo se-modular sivumela ukuzivumelanisa nezimo okusheshayoI-Mango Puree,I-Mango Pulp,I-Mango NectarnomaIjusi likaMango elicacisiweukukhiqizwa.
Amafomethi okukhipha ajwayelekile afaka:
•Izigubhu ze-Aseptic ezingama-200 Li-mango puree concentrate yokuxuba ngezansi.
•Ukupakisha okufakwe esikhwameni(3–25 L) yezindlela zokupheka nezokudla.
•Amabhodlela e-PET noma engilazi okuthengisayo (250–1000 mL)ukuze uthole ijusi likamango elilungele ukuphuzwa.
Abaqhubi bayazuza ngokugcinwa kombala okuzinzile kanye nokuvumelana kokunambitheka, kuyilapho abaprosesa benciphisa isikhathi sokungasebenzi esingahleliwe nge-CIP ezenzakalelayo kanye nemijikelezo yokushisa ebikezelwayo. Ngenxa yalokho, umugqa wokucubungula umango wezimboni usekela ukukhiqizwa okuqhubekayo, okulungele ukuhlolwa ngesivuno esihambisanayo kanye nekhwalithi.
Kwabakhiqizi beziphuzo, umugqa wokucubungula umango ungalungiswa futhi njengomshini wejusi kamango wezohwebo wokukhiqiza ujusi kamango, umpe wemango kanye neziphuzo zemango ezihlanganisiwe. Ngemva kokuxubha nokucwenga, i-puree kamango ingaxutshwa, ixutshwe, ihlanganiswe, ihlanganiswe futhi igcwaliswe emabhodleleni e-PET, amabhodlela engilazi, izikhwama noma ezinye izindlela zokupakisha zokuthengisa.
Uma kuqhathaniswa nomshini oyisisekelo wokwenza ijusi likamango ozenzakalelayo, i-EasyReal inikeza ikhambi eliphelele lezimboni elihlanganisa ukuphathwa kukamango ongavuthiwe, ukukhishwa kwe-pulp, ukwakheka, ukwelashwa ngokushisa kanye nokugcwalisa kokugcina. Lokhu kwenza uhlelo lufanelekele kokubili ukuhlinzekwa kwe-pulp kamango ye-B2B kanye nokukhiqizwa kwesiphuzo sikamango esilungele ukuphuzwa.
Ukukhetha ukwakheka okufanele kuncike kumkhiqizo wokugcina ohlosiwe kanye nomthamo wesitshalo.
Umthamo wokukhiqiza (amathani ngosuku) uchaza ukusebenza kwe-mango lifti, i-mango destoner, kanye ne-mango tubular sterilizer.
Izici ezibalulekile zokucushwa zifaka:
• Uhlelo lokushintshanisa ukushisa: ishubhu elingaphakathi le-puree kamango egobile; i-tube heat exchanger ye-pulp noma ijusi.
• Uhlelo lokuhlanza: luyadingeka uma kufakwa i-evaporator yefilimu yokuwa kwemango ukuze kugcinwe iphunga.
• Indlela yokupakisha: ukugcwalisa izigubhu ezingasebenzi kahle kwezithako; i-PET eshisayo yokugcwalisa iziphuzo ezithengiswayo.
Ngaphambi kokutshalwa kwezimali okugcwele, abaprosesa abaningi bahlola izindlela zokupheka emgqeni wokucubungula umango osezingeni lokuhlola ukuqinisekisa ukujiya, umbala, kanye nokuziphatha kweBrix ngaphansi kwezimo zangempela zokukhiqiza.
Umugqa ojwayelekile wokucubungula umango ulandela lezi zigaba ezilandelanayo:
1. Ukwamukelwa Nokuhlungwa Kwemango – Ukulinganisa nokuhlola ngokubona ukuze wenqabe izithelo ezonakele noma ezivuthiwe ngokweqile.
2. Uhlelo Lokuwasha Umango – I-Bubble washer kanye ne-brush roller zisusa inhlabathi, i-latex, uthuli kanye nezinsalela zomhlaba.
3. I-Conveyor ye-Mango Elevator – Idlulisela ama-mango ahlanziwe kancane esigabeni sokuhlanza nokugaya.
4. Umshini Wokuqothula Umango / I-Mango Destoner – Ihlukanisa amatshe kamango futhi iwahlube ngenkathi inciphisa ukulahleka kwe-pulp.
5. Umshini Wokucubungula Ama-Mango Pulp kanye Nohlelo Lokuhlanza – Ukusikwa kwezigaba ezimbili kukhiqiza i-pulp noma i-puree ye-mango ebushelelezi enokuqukethwe kwe-fiber okulawulwayo.
6. I-Mango Vacuum Deaerator – Isusa umoya ongaphakathi ukuze ivikele ukunambitheka, umbala, i-vitamin C kanye nokuqina komkhiqizo.
7. I-Mango Forced-Circulation Evaporator – Igxilisa uqweqwe lwemango ku-28–30 °Brix noma ngaphezulu ukuze kukhiqizwe i-mango puree kanye nokuhluzwa.
8. Uhlelo Lokuhlanganisa Umango noma Lokuhlanganisa Ubumbano – Ingxenye ongayikhetha yejusi kamango, umpe wemango kanye nokwakheka kwesiphuzo esilungele ukuphuzwa.
9. I-Mango Tubular Sterilizer (UHT) – Ukushisa okusheshayo kufike ku-110–125 °C noma amazinga okushisa enziwe ngokwezifiso ukuze kutholakale inzalo ethengiswayo.
10. Umshini Wokugcwalisa I-Mango Aseptic – Ugcwalisa i-pulp ye-mango engenamagciwane ezigubhuni ezingama-200 L, amaphakheji afakwa esikhwameni noma amafomethi okupakisha e-aseptic enziwe ngokwezifiso.
Izinhlobo zamagatsha zifaka phakathi i-mango pulp, i-mango puree, i-mango nectar, ijusi likamango kanye ne-high-Brix mango concentrate, konke kungenziwa ngomgogodla owodwa wokucubungula ohlangene.
1. Umshini Wokuwasha Nokuhlunga Umango
Lolu hlelo luhlanganisaukushukuma kwama-bubble, ukuhlanza nge-spray enomfutho ophezulu, kanye nama-brush roller ajikelezayoukususa inhlabathi, i-latex, kanye nama-microorganisms angaphezulu esikhumbeni sikamango.
An i-conveyor yokuhlola evulekileivumela ukuhlunga ngesandla, ukuqinisekisa ukuthi izithelo zekhwalithi ephezulu kuphela ezingena emgqeni wokukhiqiza.
Kwenziwe ngeInsimbi engagqwali ye-SUS304, izici zeyunithiamathangi okuhlanzeka ayindilinga, amapayipi ahambisana ne-CIP, kanye namajethi okugeleza komoya alungisekayo, ukufeza kokubiliukuthobela imithetho yokuphepha kokudla kanye nokusetshenziswa kwamanzi okuphansi.
Amagama angukhiye:umshini wokuwasha umango, uhlelo lokuhlunga umango, imishini yokuhlanza izithelo.
2. I-Conveyor ye-Mango Elevator
Ii-lifti yensimbi engagqwaliukusetshenziswaamabhakede e-PVC noma e-PU asezingeni lokudlaukudlulisa ama-mango ahlanziwe kancane engxenyeni yokushisa noma yokuwashisa.
Ihlonyiswe ngeimoto yokushayela imvamisa eguquguqukayo (VFD), ivumelanisa isivinini sokuphakelayo nesigaba esilandelayo ukuzevimbela ukuminyana kwezithelo noma umonakalo.
Kuyoisakhiwo se-modularivumela ukulungiswa okulula kanye nokuzivumelanisa nezimo ezahlukeneamandla omugqa (1–20 t/h).
Amagama angukhiye:ilifti kamango, ibhande lokuhambisa umango, uhlelo lokudlulisa izithelo.
3. Umshini Wokuqothula Umango / Umshini Wokuqothula Umango kanye Nomshini Wokuxovula
Umshini wokuhlanza umango ungomunye wemishini ebalulekile emgqeni wokucubungula i-mango pulp. Uhlukanisa i-mango pulp ematsheni bese ukhipha amaqabunga ngaphambi kokuba izinto zingene esigabeni sokugaya nokucwenga. Lesi sigaba sithinta ngqo isivuno se-pulp, izinsalela zefayibha, umthwalo wesihlungo ongezansi kanye nokuthungwa kwe-puree yokugcina.
Isebenza njengomshini wokukhipha imango, umshini wokukhipha imango kanye nomshini wokukhipha i-mango pulp.
Ihlukanisa amatshe kamango futhi ihlube ngaphandle kokulahlekelwa yi-pulp encane.
Ivikela izikrini zokudonsa phansi komfula ezingcezwini zamatshe kanye nokungcola okuqinile.
Ilungele ukukhiqizwa kwe-mango pulp, i-mango puree, i-mango nectar kanye nejusi ye-mango.
Ingalungiswa ngokuya ngobukhulu bemango, ukuvuthwa, uhlobo kanye namandla okucubungula.
Ezitshalweni zokucubungula umango zezimboni, i-EasyReal ingafanisa isigaba sokuhlanza nokuwasha, ukuhambisa ikheshi, ukudonsa, ukususa umoya, ukubulala amagciwane kanye nemishini yokugcwalisa i-aseptic ukwakha umugqa wokukhiqiza uphayiphu kamango oqhubekayo.
4. Umshini Wokucubungula Ama-Mango Pulp kanye Nohlelo Lokucwenga
Umshini wokucubungula i-mango pulp ulungisa izinto zemango eziqotshiwe zibe yi-mango pulp noma i-mango puree ebushelelezi nefanayo. Emgqeni wokukhiqiza i-mango pulp evamile, lesi sigaba sisebenzisa izikrini ze-mashed nezincane ukususa i-fiber eqotshiwe nokuthuthukisa ukuthungwa kokugcina ngaphambi kokuncipha, ukubulala amagciwane noma ukuhlushwa.
Umklamo wokugaya nokuhlanza ohlanganisa iziteji ezimbili ukuze kukhiqizwe i-puree yemango ebushelelezi.
Izikrini zesihlungo ezimahhadlahhadla nezincane zisiza ukulawula ubuncane be-pulp kanye nezinsalela zefayibha.
Ilungele ukwenza i-mango pulp, ukukhiqizwa kwe-mango puree kanye nokucubungula ijusi ye-mango.
Ukukhishwa kwe-pulp okuzinzile kusekela ukuncishiswa kwe-vacuum okungezansi, ukubulala amagciwane kwe-UHT kanye nokugcwalisa okungenamagciwane.
Ingahlanganiswa nomshini wokuhlanza imango, isihlanzisi esishubhu kanye nesigcwalisi sesikhwama esingaseptic.
Lesi sigaba semishini ye-mango pulp sibaluleke kakhulu kubaprosesa abakhiqiza i-aseptic mango pulp, i-mango puree concentrate noma ijusi ye-mango ethengiswayo enomuzwa womlomo ohambisanayo kanye nekhwalithi yomkhiqizo ozinzile.
5. I-Mango Vacuum Deaerator
Iuhlelo lokuhlanza i-vacuumkususaumoya ovalelekile kanye nomoya-mpilo oncibilikisiwengaphambi kokubulala amagciwane, ukuvimbela ukubola, ukuba nsundu, kanye nokulahlekelwa amavithamini.
Ama-nozzle angaphakathi athuthukisa ukusebenza kahle kokukhipha igesi ngenkathiukugcina ukujiya komkhiqizo.
Kuyisinyathelo esibalulekileukuthuthukisa impilo yeshelufu kanye nokuqina kokunambithekakokubiliijusi likamango kanye ne-puree.
Amagama angukhiye:i-deaerator yemango, uhlelo lokususa igesi nge-vacuum cleaner, isitshalo sokucubungula ijusi lemango.
6. Isiphepho Sokugeleza Okuphoqelekile KukaMango
Iisiphepho sokujikeleza kwegazi okuphoqelelweigxilisa umkhiqizo ngaphansiizimo ze-vacuum kanye nezimo zokushisa eziphansiukufinyelela28–30 °Brix noma ngaphezulu, ifanelekela ukugxila kwe-mango puree.
Lolu hlelo luqinisekisaukulahlekelwa okuncane kokunambithekafuthi isekelaukucushwa kwemiphumela eminingiukunciphisa ukusetshenziswa komusi kuze kufike ku30–40%.
Yakhelwe izinto eziqinile kakhulu, ilungele kakhuluukuhlushwa kwezithelo zasezindaweni ezishisayo.
Amagama angukhiye:umshini wokufudumeza umango, imishini yokuhluza umango, umshini wokufudumeza umango owela phansi.
7. I-Mango Tubular Sterilizer (UHT)
Lokhuuhlelo lokushintshanisa ukushisa olunamashubhu amaningiihlanza i-mango puree noma ijusi ku-110–125 °C imizuzwana eyi-15–30 (kungenziwa ngezifiso), bese uyipholisa ngokushesha ifike ezingeni lokushisa elifanele.
IUmklamo wepayipi lokubamba nokulawula ukugeleza okulawulwa yi-PLCkuqinisekisa ukubulala amagciwane okugcwele ngenkathiukugwema ukuqhekeka kwe-caramelization noma i-viscosity.
Ihambisana neI-FDA kanye ne-CEamazinga, iyasekelaukusebenza okuqhubekayo kwamahora angama-24.
Amagama angukhiye:isihlanzisi se-mango UHT, i-pasteurizer eshubhu, imishini yokucubungula i-mango engasasebenzi.
8. Umshini Wokugcwalisa I-Mango Aseptic
Iuhlelo lokugcwalisa olungenamagciwaneidlulisela uginindela noma ijusi likamango elihlanziweIzikhwama ezingama-200 L ezingasebenzi kahle, izikhwama ezingama-25 L ezifakwe ebhokisini, noma izikhwama ezincanengaphansi kwezimo ezihlanzekile.
Amakhanda okugcwalisa ahlanjululwe ngomusiqinisekisa i-asepsis, ngenkathi± 0.5% ukunemba kokugcwalisakugcina ukuhambisana kokukhiqiza.
Imikhiqizo ihlala izinzile eshalofiniIzinyanga ezingu-18–24 ekamelweni lokushisa, umhlanganoamazinga okuthumela kwamanye amazwe kanye nokupakisha ndawonye.
Amagama angukhiye:umshini wokugcwalisa i-aseptic wemango, umshini wokugcwalisa i-pulp yemango, imishini yokugcwalisa izikhwama ze-aseptic.
9. Uhlelo Lokuzenzakalela Oluhlanganisiwe kanye ne-CIP
Zonke iziyunithi zixhumene ne-ukuhlanganiswa okusheshayo okuhlanzekilefuthi kulawulwa nge-isikhombimsebenzisi se-Siemens PLC + HMI esimaphakathi, okuvumelaukuqapha kwesikhathi sangempelaizinga lokushisa, izinga lokugeleza, kanye nokucindezela.
Uhlelo lusekelai-CIP ezenzakalelayo ngokuphelele (Indawo Ehlanzekile)ukuhlanza phakathi kwamaqoqo, ukunciphisa isikhathi sokungasebenzi kanye nokusetshenziswa kwensipho ngenkathi kugcinwa izinga lokuhlanzeka eliphakeme kakhulu.
Amagama angukhiye:ukwenza ngokuzenzakalelayo kokucubungula umango, uhlelo lokulawula lwe-PLC, umugqa wokuhlanza we-CIP.
Iumugqa wokucubungula umango wezimboniivumelana kalula nezinto zokusetshenziswa ezahlukene kanye namazinga omkhiqizo:
•Ukuguquguquka kwezithelo ezingavuthiwe:Iphatha i-pulp yemango entsha, eqandisiwe, noma engangenisi magciwane njengokudla.
•Ukulungiswa kwesizini:Amaphampu anesivinini esiguquguqukayo kanye namaphrofayili eresiphi avumelana nokushintsha kokuqina kwezithelo phakathi nezinkathi zonyaka.
•Ukuhlukahluka komkhiqizo:Ngokushintsha ama-valve okulula, umugqa ofanayo ungakhiqiza i-puree yemango, ijusi yemango ecacisiwe, noma i-concentrate ye-Brix ephezulu.
•Izinhlobo zokupakisha:Kusukela kuma-drum angenamagciwane e-B2B kuya kumabhodlela nama-packet e-PET emakethe yokuthengisa.
Lokhu kuguquguquka kuqinisekisa ukuthi abaprosesa bangakwazi ukushintsha phakathi kwezinhlobo zomkhiqizo ngaphandle kokuhlela kabusha okukhulu, ukunciphisa isikhathi sokungasebenzi kanye nokwandisa i-ROI kuyo yonke imijikelezo yokukhiqiza.
Konkeumugqa wokucubungula umangoisebenza ngokusebenzisa inhlangano ehlanganisiweIphakheji yokuzenzakalela ye-PLC ne-HMIeyenzelwe ukulawula nokulandelela kalula:
•Ukuphathwa kweresiphi: Igcina amazinga okushisa, ukugeleza, kanye nemingcele yokucindezela yomkhiqizo ngamunye kamango.
•Ama-Interlocks: Vimbela umkhiqizo ongahlanjululwe ukuthi ungangeni ezindaweni ezingasebenzi kahle.
•Ukuqoshwa kwethrendi: Ukuqapha okuqhubekayo kwama-curve okushisa, amapharamitha e-CIP, kanye nokusetshenziswa kwamandla.
•Ukubika kweqembu: Ithumela idatha yokukhiqiza ene-batch ID, usuku, kanye namalogi opharetha.
•Ukuxilongwa okukude: Ukuxhumeka kwe-Ethernet okukhethwa kukho kokusekelwa kwe-inthanethi kanye nezibuyekezo zesofthiwe.
Le ndlela yokulawula ehlakaniphile ivumela umqhubi oyedwa ukuthi aqaphe yonke indawo yokucubungula umango, agcine ikhwalithi efanayo ngenkathi ehlisa izindleko zabasebenzi ngekhilogremu.
Yimiphi imishini efakiwe emugqeni wokucubungula umango?
Umugqa ophelele wokucubungula umango uvame ukufaka ukuwasha umango, ukuhlunga, ukuhambisa ilifti, ukuhlikihla, ukugaya, ukucwenga, ukususa umoya, ukubulala amagciwane kanye nemishini yokugcwalisa. Ukuze kucutshungulwe i-pulp kamango engasasebenzi, umugqa ungafaka ne-vacuum evaporator, i-tubular UHT sterilizer kanye nomshini wokugcwalisa isikhwama esingasasebenzi.
Uyini umsebenzi womshini wokugaya umango?
Umshini wokuhlanza umango uhlukanisa amatshe kamango futhi ukhiphe amaqabunga e-pulp yezithelo ngaphambi kokuyixuba nokuyihluza. Uthuthukisa isivuno se-pulp, unciphisa ukungcola okuqinile futhi uvikele izisefo ezingezansi komfula, amaphampu kanye nezishintshi zokushisa esitshalweni sokucubungula ama-pulp kamango.
Ingabe umugqa ofanayo wokucubungula umango ungakhiqiza uqweqwe lukamango kanye nojusi kamango?
Yebo. Umugqa wokucubungula umango ojwayelekile ungakhiqiza i-pulp kamango, i-puree kamango, i-nectar kamango, ijusi kamango kanye nokugxila komango. Ukucushwa kokugcina kuncike ku-Brix, i-viscosity, ukwakheka, indlela yokubulala inzalo kanye nefomethi yokupakisha.
Uyini umehluko phakathi kwesitshalo sokucubungula i-mango pulp kanye nesitshalo sokucubungula ijusi likamango?
Isitshalo sokucubungula i-mango pulp sigxile ekukhipheni i-pulp, ekucwengisiseni, ekubulaleni amagciwane kanye nasekupakisheni okungenamagciwane. Isitshalo sokucubungula ijusi likamango sivame ukwengeza ukuxuba, ukuxutshwa, ukuhlanganiswa, ukuhlanganiswa kanye nokugcwalisa ibhodlela noma isikhwama seziphuzo zikamango ezilungele ukuphuzwa.
Yiziphi izinhlobo zokupakisha ezitholakalayo ze-aseptic mango pulp?
I-pulp yemango engasebenzi kahle ingagcwaliswa ngezikhwama ezingama-200 L ze-aseptic ezifakwe emagubu, emaphaketheni esikhwama, emaphaketheni noma kwezinye izindlela ezenziwe ngokwezifiso. I-pulp yemango yezimboni yokuthunyelwa kwamanye amazwe ivame ukupakishwa ezikhwameni ze-aseptic ezifakwe emagubuni ukuze ihlale isikhathi eside futhi ithuthwe kalula emhlabeni jikelele.
I-Shanghai EasyReal Machinery Co., Ltd yasungulwa ngo-2011, igxile ekukhiqizeni imigqa yokucubungula izithelo nemifino, njengomugqa wokucubungula umango, imigqa yokukhiqiza isosi katamatisi, imigqa yokucubungula ama-apula/amapheya, imigqa yokucubungula ama-carrot, neminye. Sizibophezele ekuhlinzekeni abasebenzisi ngezinsizakalo eziphelele kusukela ku-R&D kuya ekukhiqizeni. Sithole isitifiketi se-CE, isitifiketi sekhwalithi ye-ISO9001, kanye nesitifiketi se-SGS, kanye namalungelo obunikazi obuzimele angaphezu kuka-40.
I-EasyReal TECH. inikeza ikhambi lezinga laseYurophu emikhiqizweni yoketshezi futhi ithole udumo olusabalele kumakhasimende asekhaya nakwamanye amazwe. Ngenxa yesipiliyoni sethu sezixazululo ezingaphezu kuka-220 zezithelo nemifino ezenziwe ngokwezifiso ezinekhono lansuku zonke elisukela ku-1 kuya ku-1000 amathani ngenqubo ethuthukiswe emhlabeni wonke esebenza kahle kakhulu.
Imikhiqizo yethu izuze idumela elihle ekhaya nakwamanye amazwe futhi isivele ithunyelwe emhlabeni wonke okuhlanganisa amazwe ase-Asia, amazwe ase-Afrika, amazwe aseNingizimu Melika, kanye namazwe aseYurophu.
Kungakhathaliseki ukuthi umgomo wakho uwukuqalisa iphrojekthi encane yokuhlola noma ukwandisa umkhiqizo wezimboni ogcwele, ithimba lethu lobunjiniyela lingaklama i-turnkeyisisombululo sokucubungula umangoilungiselelwe ngokwekhono lakho, ukwakheka, kanye nesabelomali sakho.
Ukulethwa kwephrojekthi yethu kuhlanganisa:
- Incazelo Yesikali- Thola umkhiqizo ophumayo, imikhiqizo yokugcina, kanye nezidingo zezinsizakusebenza.
- Ukuhlolwa Kwezindiza– Qinisekisa i-puree yakho yemango noma ifomula yejusi ngezinga elincane.
- Ukwakheka kanye nomklamo we-P&ID- Lungiselela isikhala sephansi kanye nokugeleza kwenqubo.
- Ukuhlanganiswa Kwezinsizakusebenza– Uxhumano olusebenzisa umusi, amanzi abandayo, umoya, kanye ne-CIP.
- Ukufakwa Nokugunyazwa- Ukuqinisekiswa okugcwele kwesistimu ngezivivinyo zomkhiqizo.
- Ukuqeqeshwa Nokusekelwa Kwangemva Kokuthengisa- Ukuqeqeshwa kwabaqhubi, izingxenye ezisele, kanye nesevisi ekude.
Xhumana nochwepheshe bethu ukuze nixoxe ngemigomo yenu yokucubungula umango futhi nicele ikhotheshini eniyifisayo.
→Xhumana nathiukuqala iphrojekthi yakho yemango namuhla.
