Umugqa Wokucubungula Ugalikhi | Ukukhiqizwa Kwe-Garlic Paste Nokukhiqizwa Kwempuphu
I-EasyReal iklama iGarlic Processing Line izungeza i-thermal kanye ne-mechanical logic elawulwayo. Igalikhi eluhlaza iphakanyiswa nge-conveyor yokuhlunga iye ku-separator yama-clove esebenzisa ingcindezi ethambile ye-roller ukuze ihlukanise amakhanda ngaphandle kokuwachoboza. I-peeler yohlobo olomile bese isebenzisa umoya ocindezelwe kanye nokujikeleza okunamandla ukuze isuse izikhumba ngaphandle kokungcola kwamanzi. Ama-clove ahlutshiwe aya engxenyeni yokugaya edala i-paste efanayo.
Isibulali-zinambuzane se-tube-in-tube sihlanza i-garlic paste ngaphansi kwamazinga okushisa alungisekayo, sivala ama-enzyme ngaphandle kokulahlekelwa ukunambitheka. Uhlelo luhlanganisa imisebenzi ye-CIP/SIP ezenzakalelayo, izindawo zokuthintana zensimbi engagqwali (SS316L), kanye ne-HMI yesikrini sokuthinta yokukhetha amaresiphi kanye nokurekhoda idatha. Amamojula e-skid aqinile enza kube lula ukugcinwa kanye nokuxhumeka kwezinsizakusebenza kwezakhiwo eziqinile zasefektri.
Umugqa Wokucubungula Igalikhi usebenzela abakhiqizi bokudla, amafektri okugcoba, izitshalo ezilungisiwe, kanye nabaphakeli bezithako eziqandisiwe. Imikhiqizo ejwayelekile yokugcina ifaka i-garlic paste ehlanziwe ngama-sauce, izisekelo zikawoyela wegalikhi, ama-granule aphelelwe amanzi, kanye ne-powder yezinongo ezixutshwe. Abasebenzi bangashintsha phakathi kokufakwayo okusha, okuqandisiwe, noma okuphinde kwamanziswa ngaphakathi kweresiphi efanayo. Ukwakheka kwenhlanzeko kuyahlangabezana nokuhlolwa kwe-HACCP kanye ne-ISO 22000, kuyilapho ukwakheka kwe-modular kwenza kube lula ukushintsha kwe-SKU. Ngenxa yalokho, izitshalo zithola ikhwalithi yokukhiqiza ezinzile, isikhathi esifushane sokuhlanza, kanye nezikhalazo ezimbalwa ezihlobene nokunambitheka.
Igalikhi iqukethe amakhemikhali ane-sulfur ephezulu (i-allicin) asabela ngokushesha nge-oxygen kanye nama-ion ensimbi. Ama-mixer ajwayelekile noma amathangi avulekile abangela uketshezi olumnyama kanye nokulahlekelwa yiphunga. Umugqa we-EasyReal usebenzisa ukudluliselwa okuvaliwe, izingxenye ezilwa nokubola, kanye nokulawula izinga lokushisa ngaphansi kuka-70 °C ngesikhathi sokuxuba ukuze kulondolozwe ama-molecule anambithekayo asebenzayo. Imodyuli yayo yokubulala amagciwane iqinisekisa ukuphepha kwamagciwane ngaphandle kokupheka ngokweqile. Ukuxhumeka kokuphepha kanye nama-valve okuhlanzeka kuvimbela ukungcoliswa okuwela phakathi kwemijikelezo ye-CIP.
Uma ukhetha umthamo, cabanga ngobukhulu bebhetshi kanye nephethini yokushintsha. Umugqa ongu-500 kg/h ukhonza isitshalo sokugcoba esikhiqiza amathani angu-8 ngokushintsha. Amamojula abalulekile afaka phakathi isihlukanisi, i-dry peeler, i-grinder/pulper, i-tube-in-tube sterilizer, kanye nomshini wokugcwalisa/wokupakisha ongasasebenzi. Amayunithi angakhethwa njengemigqomo yokugcina izinto ebandayo noma okomisa ngempuphu andisa ukuguquguquka kwesizini. I-EasyReal iphinde inikeze imigqa yokuhlola yokuvikela i-R&D ngaphambi kokufakwa okugcwele.
1. Ukudla nokuhlunga igalikhi eluhlaza → ukuhlolwa ngesandla nokususwa kwezinto zangaphandle
2. Ukuhlukaniswa kwama-clove → isihlukanisi se-roller esisebenza ngomshini sihlukanisa ama-bulb kancane
3. Ukuhlubula → umshini wokususa izikhumba ngaphandle kwamanzi
4. Ukugaya / ukugaya → yenza i-garlic paste ibe bushelelezi kakhudlwana
5 Ukuhlanza nge-sterilization → i-UHT ye-tube-in-tube iqinisekisa ukuphepha nokuphila isikhathi eside
6. Ukugcwalisa/ukupakisha okungenamagciwane → unamathisele noma ufulawa ovalwe ezikhwameni, emabhodleleni, noma emadramu
Amagatsha okunamathisela kanye ne-powder ayahluka: imigqa yokunamathisela ifaka ukuhlanza nokugcwalisa i-UHT, kuyilapho imigqa ye-powder ifaka umshini wokomisa kanye ne-fine grinder. Zonke izinyathelo zixhumene ngaphansi kwe-PLC logic ukuze kugcinwe ukulandeleka kanye nokuhlanzeka.
① Isihlukanisi Se-Garlic Clove – Ukwahlukaniswa Okuthambile Ngaphandle Kokulimala
Ama-roller enjoloba kanye nezikhala ezilungisekayo zihlukanisa ama-bulb abe yizicucu ngenkathi zigwema ukuchoboza. Isihlungo esidlidlizayo sisusa ama-shells nothuli ngaphambi kokuwahluba. Ama-drive alawulwa yimvamisa avumelana nosayizi wegalikhi kanye nobunzima.
② Umshini Wokuhlikihla Uhlobo Olomile – Uhlelo Lomoya Owonga Amanzi
Isusa izikhumba ngokungqubuzana kanye nokugeleza komoya okucindezelayo okuphezulu, isusa ukusetshenziswa kwamanzi kanye nezindleko zamanzi amdaka. Umklamo ophikisana nokungaguquguquki unciphisa ukunamathela. Ukusebenza kahle kokukhuhla kudlula u-95% ngokulahlekelwa okuncane kobuso.
③ Umshini Wokudonsa/Ukugaya
Imimese yesivinini esiguquguqukayo ye-grinder yensimbi engagqwali iqinisekisa usayizi wezinhlayiya ezifanayo.
④ Isihlanzisi Seshubhu Esingena Eshubhuni – Ukulawula Ukushisa Okunembile
Ingabulala amagciwane ngegalikhi ngokushesha ngokushisa okufanayo. Ama-valve omusi kanye nezindlela zokupheka ze-PLC zilawula izindawo ze-ΔT zokuvimbela ukusebenza kwama-enzyme ngaphandle kokulahlekelwa ukunambitheka.
⑤ Ikhabhinethi Yokugcwalisa Engenamagciwane – Ukuvala Okungahlanzeki Isikhathi Eside
Igcwalisa unamathisela ezikhwameni noma ezigubhuni ezihlanzekile. Ukuhlanza ngokuzenzakalelayo ama-nozzles nezivalo ngomusi kuqinisekisa ukuphepha kwamagciwane.
Lo mugqa uphatha igalikhi entsha, izingcezu ezigcinwe emakhazeni, noma i-puree eqandisiwe. Iresiphi ngayinye ilungisa ngokuzenzakalelayo izinga lokushisa, i-vacuum, kanye nesikhathi sokuhlala ukuze ilungise umehluko womswakama kanye nefayibha. Abasebenzi bangashintsha phakathi kokukhiqizwa kwe-paste ne-powder ngaphansi kohlaka olulodwa lokulawula. Ama-modular skid avumela ukwanda kwesikhathi esizayo kube yimigqa yegalikhi-ginger noma izinongo ezixubile. Imikhiqizo eqediwe ifaka i-paste ehlanziwe (isikhwama esingu-4.5 kg ebhokisini noma i-drum engu-200 kg), ama-granules (anqunyiwe angu-2-5 mm), kanye ne-powder (< 100 mesh).
I-EasyReal isebenzisa i-Siemens PLC ene-HMI yesikrini sokuthinta, ihlanganisa ukuphathwa kweresiphi, ukuloga kwezitayela, kanye nemijikelezo ye-CIP ezenzakalelayo. Abasebenzi bakhetha uhlobo lomkhiqizo ku-HMI, bese uhlelo lubeka izinga lokushisa, kanye nesivinini sokupompa ngokufanele. Ama-ID e-Batch nama-alamu aqoshwa ukuze kulandeleke. Amamojula e-Ethernet ne-VPN avumela ukwesekwa okukude ngonjiniyela be-EasyReal emhlabeni jikelele. Imibiko yamandla namanzi isiza izitshalo ukuthi zihlole i-OPEX futhi zihlele ukulungiswa kokuvimbela.
Kusukela ekuhleleni nasekuklanyweni kwe-P&ID kuya ekukhiqizeni, ekuqalisweni, nasekuqeqeshweni,I-Shanghai EasyReal Machinery Co., Ltd.Iletha izitshalo zokucubungula igalikhi ezisebenza ngokhiye. Amakhasimende angaqala ngomugqa wokuhlola ukuhlola izindlela zokupheka nokwandisa umkhiqizo ngemva kokuqinisekiswa. Zonke izinhlelo zisekelwa iminyaka engaphezu kwengu-25 yolwazi embonini kanye nokufakwa kwayo emazweni angu-30.
Xhumana Nathi Manje: [email protected] or visit https://www.easireal.com/contact-us/ to submit your project requirements and book an engineering consultation.
