IIndawo Yokucubungula ye-UHTyathuthukiswa nguI-Shanghai EasyReal Machinery Co., Ltd.iyisisombululo esiphelele sezimboni sokubulala amagciwane okushisa kanye nokupakisha ukudla okuwuketshezi okungenamafutha. Yakhelwe ukukhiqizwa okuphakathi kuya kokukhulu, uhlelo luyasebenzaukucubungula izinga lokushisa eliphezulu kakhulu (UHT), ngokuvamile phakathi kuka-135°C no-150°C, ukuze kuqedwe ngempumelelo amagciwane ayingozi ngenkathi kulondolozwa ikhwalithi yomkhiqizo.
Enhliziyweni yesitshalo kukhonaIsihlanzisi se-UHT, okungasethwa njengei-tubular, ipuletinomaumjovo womusi oqondile (i-DSI)uhlobo, kuye ngezici zomkhiqizo. Uhlelo luqinisekisaukulawula okunembile izinga lokushisa, ingcindezi, kanye nesikhathi sokubamba, ngaleyo ndlela kuqinisekisa ukuphepha kokudla kanye nokulahlekelwa okuncane kokudla okunomsoco. Ngemva kokuhlanza, umkhiqizo udluliselwa endaweni engenamagciwaneumshini wokugcwalisa i-aseptic, okungagcwalisaisikhwama ebhokisini, isikhwama esifakwe esigubhini, noma ezinye izitsha ezihlanzekile ngaphansi kwezimo ezilawulwayo zegumbi elihlanzekile.
Ukuze kuthuthukiswe ukuguquguquka kokukhiqiza, isitshalo se-UHT singahlanganiswa namayunithi ongakhetha kuwo njenge-umshini wokuhlanza uthuli(ukususa umoya-mpilo nokuvimbela ukubola),i-homogenizer enomfutho ophezulu(ukuthuthukisa ukuhambisana komkhiqizo kanye nokuzwakala komlomo), kanye ne-isivuvulisi semiphumela eminingi(ukugxila emikhiqizweni ngaphambi kokubulala amagciwane). Uhlelo luhlanganisa futhiisekethe yokuhlanza nokubulala amagciwane ye-CIP/SIP ezenzakalelayo ngokuphelele, ukuqinisekisa ukulandelwa kwemithetho yokuhlanzeka kanye nokunciphisa isikhathi sokungasebenzi.
Isitshalo sokucubungula i-UHT sifanelekela izinhlobo eziningi zemikhiqizo ewuketshezi kanye newuketshezi oluyi-semi-liquid, okuhlanganisa:
1. Amajusi ezithelo nemifino kanye nama-puree
2. Imikhiqizo yobisi efana nobisi neziphuzo zeyogathi
3. Iziphuzo ezisekelwe ezitshalweni ezifana nesoya, i-oat, nobisi lwe-alimondi4.
4. Iziphuzo ezisebenzayo nezinomsoco
5. Amasosi, ama-paste, kanye nezinongo eziwuketshezi
1. Uhlelo lokubulala inzalo lwe-UHT olusezingeni lezimboniukucubungula ukushisa okuqhubekayo nokuthembekile.
2. Ukulungiswa kwe-sterilizer eguquguqukayookutholakalayo: i-tubular, i-plate, noma i-direct steam injection (DSI).
3. Ukulawula okuqondileizinga lokushisa, ingcindezi, kanye nesikhathi sokubamba ukuqinisekisa ukuphepha kokudla kanye nekhwalithi yomkhiqizo.
4. Kuhlanganisiweuhlelo lokugcwalisa olungenamagciwane, iyahambisana nesikhwama esisebhokisini, isikhwama esisesigubhuni, kanye nezinye izinketho zokupakisha ezihlanzekile.
5. Amamojula asebenzayo angakhethwakufaka phakathi i-vacuum deaerator, i-homogenizer enomfutho ophezulu, i-falling film evaporator, kanye ne-water bath sterilizer.
6. Yakhelwe ngaphakathiuhlelo lwe-CIP/SIP oluzenzakalelayo ngokupheleleukuhlanza nokuhlanzwa okuhlanzekile.
7. Kulula ukuyisebenzisaUhlelo lokulawula lwe-HMI + PLCngokuqapha ngesikhathi sangempela, ukuqopha idatha, kanye nama-alamu azenzakalelayo.
8. Idizayini ye-Modular ne-scalable, okuvumela ukwenza ngokwezifiso, ukuthuthukisa, kanye nokuhlanganiswa okulula emigqeni yokukhiqiza ekhona.
9. Zonke izingxenye zikagesi nezokulawula zitholakala ku-imikhiqizo ephezulu yamazwe ngamazwe(isib., i-Siemens, i-Schneider)
10. Kufanelekela ububanzi obubanziimikhiqizo yoketshezi kanye nengxenye yoketshezi, okuhlanganisa ujusi, ubisi, iziphuzo ezisekelwe ezitshalweni, amasoso, nokuningi.
1. Ukulawulwa okuzenzakalelayo kokulethwa kwezinto kanye nokucubungula isignali kuqinisekisa ukusebenza okuphumelelayo nokunembile.
2. Ukuzenzakalela okusezingeni eliphezulu kunciphisa ukuthembela emsebenzini wezandla kulo lonke umugqa wokukhiqiza.
3. Zonke izingxenye zikagesi zitholakala kumikhiqizo esezingeni eliphezulu eqashelwa emhlabeni wonke, okuqinisekisa ukuzinza nokuthembeka kohlelo.
4. Ifakwe isikhombikubona esibonakalayo somuntu nomshini (i-HMI) sokulawula isikhathi sangempela kanye nokuqapha isimo ngesikrini sokuthinta.
5. Iqukethe i-logic yokulawula ehlakaniphile exhumene, evumela uhlelo ukuthi luphendule ngokuzenzakalelayo emaphutheni noma ezimo eziphuthumayo ezingaba khona.