Umatshini wokuzalisa iingxowa ze-Aseptic
IUmatshini Wokugcwalisa Iingxowa EzingasaboliyoIsetyenziswa kakhulu ekupakisheni ukutya okumanzi okungasuleliyo, okufana nejusi yeziqhamo nemifuno, ijusi eyomeleleyo, ipulp yeziqhamo nemifuno, ipuree concentrate kunye nepeyinti, ijusi yendalo kunye nepulp, njl. Ijusi yeziqhamo yendalo okanye ipulp ingagcinwa kwiingxowa ze-aseptic ixesha elingaphezu konyaka omnye phantsi kobushushu obungaguqukiyo, kwaye ijusi yeziqhamo eyomeleleyo okanye ipeyinti ingagcinwa ixesha elingaphezu kweminyaka emibini.
Kwaye i-Aseptic Bag Filling Plant yaphuhliswa ngokuqinisekisa ubuchwepheshe obuphezulu kakhulu yi-EasyReal Tech, eyiNational High-tech Enterprise, eyasekwa ngo-2011, egxile ekuveliseni.imizila yokuvelisa iziqhamo nemifuno kunye nezixhobo eziphambili zoomatshini bokugcwalisa abangasebenzi kakuhle abanjengoUmatshini wokuzalisa ibhegi ye-Aseptic yeNtloko enye, Umatshini wokuzalisa ingxowa ye-Aseptic yeNtloko ephindwe kabinikwayeOomatshini bokugcwalisa iingxowa ze-aseptic ezininzi ezineentloko ezininzikwaye nangokunjalo.
- Kutheni umatshini wokuzalisa ingxowa ye-Aseptic usisicombululo esiguquguqukayo?
Umatshini ofanayo wokuzalisa ingxowa ye-aseptic unokuzalisa i-puree yeziqhamo ezixineneyo nezingena-concentrated kunye neejusi kwiingxowa ze-aseptic ezinobukhulu obahlukeneyo ukusuka kwi-1L ukuya kwi-1000L, kubandakanya ingxowa ye-aseptic eguquguqukayo, iilitha ezingama-220 okanye ingxowa ye-aseptic engama-220L, kunye nengxowa ye-aseptic engama-1000L ekwibhini kunye nebhokisi yomthi ngokufakela ezinye izixhobo ezongezelelweyo ngokulula.
- Yintoni iumatshini wokuzalisa ingxowa ye-aseptic enentloko ezimbini?
Umatshini wokuzalisa ingxowa ye-Aseptic yeNtloko ephindwe kabiniIqulathe iintloko ezimbini zokuzalisa ezingenakubola ezinomsebenzi wokubulala iintsholongwane ngomphunga, ubushushu bulawulwa yiprobe ye-PT100, umlinganiselo wemveliso ulinganiswa yi-German KROHNE/E+H flow meter okanye inkqubo yokulinganisa ubunzima be-METTLER TOLEDO, kunye nesixhobo esidityaniswe kumatshini wokuzalisa we-PLC. Ingasetyenziswa kunye neentlobo eziqhelekileyo zee-nozzles: i-intshi e-1 yeejusi kunye ne-intshi ezi-2 zeemveliso ezinqunqiweyo okanye ezinqunqiweyo.Ngaphandle kokubekwa kweengxowa ezingasebenzi kakuhle, yonke eminye imisebenzi yokuzalisa ilawulwa ngokuzenzekelayo: yiJamani Siemens Control System (Germany PLC kunye nescreen sokuchukumisa), elawula iinkqubo zokubulala iintsholongwane, ukuzalisa, ukucoca i-CIP, kunye neenkqubo zokubulala iintsholongwane ze-SIP, uhlalutyo olusebenzayo, kunye nolawulo lweempazamo. Iphaneli ixhotyiswe nge-interface yesikrini sokuchukumisa se-HMI yokujonga imisebenzi kunye nokumisela izibane ze-alamu zokudibanisa.
1. Kwishishini, umatshini wokuzalisa ibhegi ye-Single Head Aseptic uyabuya xa ugcwalisa iimveliso ngexesha lenkqubo yonke. Kodwa umatshini wokuzalisa ibhegi ye-Double Head Aseptic kunye noomatshini bokuzalisa ibhegi ye-Multi head aseptic banokuzalisa rhoqo, benciphisa ukubuya kombane kwaye baphucule ukusebenza kakuhle kwemveliso, baphephe ukubuya kombane kunye nokubulala iintsholongwane kwakhona okubangela ukulahleka kombala wemveliso kunye nencasa;
2. Yamkela izinto zentsimbi engagqwali ezingama-304 ezikumgangatho ophezulu, inxalenye yokudibanisa nemveliso yi-SUS316L (Uyazikhethela);
3. Inkqubo yolawulo ye-Siemens yaseJamani elula ukuyisebenzisa, exhotyiswe nge-Germany Siemens PLC kunye ne-Germany Siemens touch screen;
4. Ukucoca i-CIP ngokukhawuleza nangokulula kunye nokubulala iintsholongwane kwi-SIP;
5. ukubonelela ngeendlela ezahlukeneyo zokhuseleko (ulawulo lwendawo, ulawulo lokulinganisa, ulawulo lobushushu, ukuzixilonga kunye ne-alamu) ukuthintela umonakalo woomatshini;
6. Itekhnoloji yokuwelda yesipili iyasetyenziswa ukuqinisekisa umthungo wokuwelda ogudileyo nokunciphisa intsalela yemveliso;
7. I-CIP kunye ne-SIP zenziwa ngaxeshanye ne-sterilizer;
8. Ubuchwepheshe base-Itali bokusebenzisa i-Adopt bunokuqinisekisa ngokulula ukuba yonke inkqubo yokuzalisa ayibi nazintsholongwane;
9. Zonke iiflanges ezikumatshini zenzelwe ngokukodwa ukhuseleko lomphunga ukuqinisekisa ukuba iimveliso ezikwipayipi zihlala zingenazintsholongwane;
10. Ukwenziwa kwemveliso okuguquguqukayo okukwaziyo ukumelana neemfuno ezitshintshayo, nokuba bungakanani beebhegi, izixhobo okanye uyilo lokupakisha;
11. Ukuqinisekisa ukhuseleko lwemveliso kunye nokungabi nazintsholongwane kwezorhwebo ngokulandela imigaqo yokuqinisekisa ukuba akukho zintsholongwane;
12. Gcwalisa ngokukhawuleza nangokuchanekileyo ukutya okumanzi kunye nokutya okumanzi okunobumanzi obuphezulu.
Umatshini wokuzalisa i-Aseptic usebenzisa i-steam injection ukubulala iintsholongwane emlonyeni wengxowa kwaye ugcine igumbi lokuzalisa lihlala likwimeko yokuba lingenazintsholongwane. Ukubulala iintsholongwane, ukuvulwa, ukugcwaliswa kunye nokuvalwa komlomo wengxowa engenazintsholongwane konke kwenziwa kwindawo yorhwebo engenazintsholongwane.
Faka ngesandla intamo yengxowa engenamagciwane entloko yokuzalisa ukuze uzalise iingxowa ukusuka kwi-1-1,000 yeelitha. Emva koko umjikelo ozenzekelayo wokuvula, ukuzalisa nokuvala uqala. Ngeli xesha lomjikelo, amaqondo obushushu ee-injectors zomphunga kunye neevalvu zokuzalisa ajongwa ngononophelo kwaye alawulwa.
Kwiingxowa ezili-1,000 leelitha, imveliso ingena ebhegini intloko yokuzalisa ikwindawo esezantsi. Esi sisombululo sisasaza ngokulinganayo iimveliso, ingakumbi iimveliso ezinamathelayo, ngaphakathi ebhegini kwaye sinceda ukuthintela ukugoba kwekona.
IShanghai EasyReal Machinery Co., Ltd yasekwa ngo-2011, egxile ekuveliseni imigca yemveliso yeziqhamo nemifuno kunye nezixhobo eziphambili zoomatshini bokugcwalisa i-aseptic abahlukeneyo njengoMatshini wokuzalisa iSingle Head Aseptic Bag, uMatshini wokuzalisa iDouble Head Aseptic Bag kunye noMatshini wokuzalisa iMulti head aseptic bag njalo njalo. Sizimisele ukubonelela abasebenzisi ngoluhlu olupheleleyo lweenkonzo ukusuka kwi-R&D ukuya kwimveliso. Ngoku sifumene isiqinisekiso se-CE, isiqinisekiso somgangatho we-ISO9001, kunye nesiqinisekiso se-SGS, kwaye sinamalungelo obunikazi obuzimeleyo angaphezu kwama-40 kwicandelo lokucubungula iziqhamo nemifuno.
Iqela lethu lobunjineli linamava angaphaya kweminyaka engama-20. Okwangoku, sikhonze iiprojekthi ezingaphezu kwama-300, ezifana nomgca wokuvelisa i-tomato paste, umgca wokuvelisa ijusi yemango/pulp, umgca wokuvelisa i-mango concentrated pulp, umgca wokucubungula iikherothi, umgca wokucubungula iikhokhonathi kunye nokucubungula iziqhamo nemifuno yeziqhamo ezininzi. Umgca. Inkampani ye-EasyReal iyakwamkela ngokunyanisekileyo ukuba undwendwele inkampani yethu kunye neefektri zabathengi bethu ukuze uhlolwe intsimi.
1. Ukuzaliswa kwe-Aseptic yeZiqhamo eziQinisekisiweyo
2. Ukuzaliswa kwe-Aseptic Juice yeziqhamo
3. Ukuzaliswa kweFruit Pulp Aseptic
4. Ukuzaliswa kwe-Fruit Puree Aseptic
5. Ukuzaliswa kwe-Aseptic yeJusi yeziqhamo eziqinileyo
6. Ukuzaliswa kwe-Concentrate Fruit Pulp Aseptic
7. Ukuzaliswa kwe-Concentrate Fruit Puree Aseptic
8. Intlama yetumato 36-38brix kunye ne 28-30brix njalo njalo.
