Umugqa Wokucubungula Ushukela Webhithi
IUmugqa Wokucubungula I-EasyReal Sugar Beetinikeza ikhambi elihlanganiswe ngokuphelele lokuguqula ama-beet angavuthiwe abe yijusi elihlanzekile, elicwengekile noma ama-concentrate aphezulu.
Sakha uhlelo ngalunye ngeamayunithi e-modularukusekela ukukhiqizwa kwejusi kuphela noma ukulungiswa kokudla. Inqubo iqala ngokuwasha ngamanzi, ukuhlunga, ukuchoboza, ukufudumala kanye nokukhipha ijusi lama-beet ashukela kusetshenziswa imishini yensimbi engagqwali evimbela ukungcola noma isihlabathi ukuthi kungangeni ezigabeni zejusi.imodyuli yokusabalalisaisebenzisa ubuchwepheshe bebhande noma izikulufo ezisele kancane ukuze ikhiphe ijusi yekhwalithi ephezulu.
Iisigaba sokuhwamukakufaka phakathi ama-evaporator efilimu ewayo enemiphumela emithathu noma emine asebenzisa umusi ophansi, onge amandla ngenkathi ugxilisa ijusi ku-60–70°Brix.
Isinyathelo ngasinye silawulwa yiUhlelo lwe-EasyReal lwe-PLC oluhlakaniphileokulandelela ukuhlushwa kukashukela, amazinga okushisa, kanye namazinga okugeleza.
Umugqa we-sugar beet ukhonza imikhakha eyahlukene:
●Izitshalo Zokwenza Ubumnandi BemveloAbakhiqizi bakhipha ujusi we-beet esikhundleni sikashukela womoba. Isiraphu ye-beet egxilile isebenza njengesithako esihlanzekile.
●Abakhiqizi Boshukela Bezimboni: Uhlelo lusekela ukucacisa kanye nezinyathelo zangaphambi kokwenza i-crystallization ezisetshenziswa ngaphambi kokukhishwa kukashukela we-centrifugal.
●Izimboni Zokuphuza Nokusebenzisa Iziphuzo EzisebenzayoAbanye abantu baxuba ijusi le-beetroot nejusi yezithelo noma balivubele libe yiziphuzo ezinama-probiotic.
●Izitshalo ze-Bioethanol kanye ne-Bioplastics: Ijusi le-beet noma i-molasses iba umthombo wekhabhoni ongabizi kakhulu wokubilisa.
●Abahlinzeki Bobisi Nezinkwa Zokubhaka: Isiraphu yebhithi ene-brix ephezulu isebenza kahle ku-yogurt enongiwe, i-ayisikhilimu, izinto ezibhakiwe, kanye ne-confectionery.
Siklama umugqa ngamunye ngokusekelwe emigomweni yakho yomkhiqizo, ukutholakala kwe-beetroot yesizini, kanye nezinsiza ezitholakalayo.
Ukukhetha umugqa wakho we-beet kuncike ezintweni ezintathu ezibalulekile:
1. Umphumela Oqondiwe: Ijusi vs. Isiraphu vs. I-Feedstock kashukela
●Ngobaijusi le-beetroot (6–15°Brix), umugqa oyisisekelo wokuwasha, ukuchoboza, ukufudumeza kusengaphambili, ukukhipha, kanye nokuhlunga kwanele.
●Ngobaisiraphu yebhitrudi (55–70°Brix), engeza ukuhwamuka ngamamojula okonga amandla.
2. Amandla Okusebenza Ngehora
●
●Amathani ayi-10–25 ngehora: Kulinganiselwe ekukhiqizweni kukashukela wendawo.
●Amathani angu-30 ngehora: Kufanelekela abakhiqizi be-beet bezimboni kanye nabathumela kwamanye amazwe.
3. Ifomu Lokupakisha
●Ijusi likabhithi eliwuketshezi: lithunyelwa emabhodleleni noma emabhodleleni angenamagciwane.
●Isiraphu egxilile: ipakishwe kuma-IBC noma emiphongolweni.
●Isiraphu elungele ushukela: ithuthelwe emigqeni ye-molasses.
I-EasyReal isekela ukwakheka okwenziwe ngokwezifiso, ukufakwa kwezinga elihlukanisiwe, noma amayunithi amancane afakwe kuma-skid kuye ngesikhala sakho.
Ukugeleza Kokucubungula I-Sugar Beet:
1. Ukondla Ibhithi Eliluhlaza
Ama-beet afakwa ebhodweni elinokudla kwamanzi.
2. Ukugeza &Sukuhamba
I-rotary washer isusa inhlabathi. I-Soritng yokuhlola umkhiqizo ongavuthiwe.
3. I-BeetCrui-shing
Ukuchoboza ama-beet abe yizinhlayiya ezincane ukuze kwenziwe ijusi elandelayo.
4. Ngaphambi-ukushisaer
Shisa ama-granule e-beet ukuze uvale ama-enzyme futhi wandise isivuno sejusi ku-65–75°C.
5.Ji-uiceExi-tracisenzo
Ukucindezela ama-granule e-beetroot ukuze uthole ujusi.
6. Ukuhlunga nokususa umbala wejusi
Susa izinto eziqinile kanye nemibala usebenzisa isihlungi se-rotary vacuum noma i-resin.
7. Ukuhwamuka
Faka ijusi kusiraphu usebenzisa ama-evaporator efilimu ewayo.
8. Ukugcwalisa noma Ukugcina Isitoreji
Thumela ekugcwaliseni okungcolile noma emigqonyeni yesiraphu.
1. I-Sugar Beet Rotary Washer
I-rotary washer isusa udaka nokungcola ngama-paddle ajikelezayo kanye nama-water jets. Ine-drum engagqwali kanye nokukhishwa kwemfucuza okuzenzakalelayo. I-washer iphatha ama-ton angu-30 ngehora futhi iqinisekisa ukuthi ama-beet ahlanzekile ngaphambi kokuwasika. Inciphisa umthwalo wokuhlanza emishinini engezansi komfula.
2. Ibhithiitshwebai-merCrui-sher
Le crusher inomgomo osebenzayo othuthukisiwe osebenza kahle kakhulu ekuchobozeni, ukusebenza okulula, kanye nokuhlanza okulula. Ngaphandle kwenjini nohlaka, ingxenye esele yomshini yenziwe ngensimbi engagqwali esezingeni eliphezulu. Izinhlayiya ezichotshoziwe ziyafana futhi zisebenza kahle, okuthuthukisa kakhulu umkhiqizo wabasebenzi, kunciphisa izindleko, futhi kuletha izinzuzo ezinhle kwezomnotho. Ichoboza izinto zokusetshenziswa zibe izinhlayiya ezincane, okwenza zifaneleke kakhulu ekucutshungulweni okuqhubekayo. Ingenye yezingxenye ezibalulekile zemishini yamabhizinisi akhiqiza iwayini lezithelo, amajamu, iziphuzo, njll.
3.Ngaphambi-heater(Izici zokuvala i-enzyme)
Ngokuvamile kubizwa ngokuthi ama-deactivators e-Enzymatic kanye nama-Enzymatic inactivators; Isebenzisa ukushisa ukumisa umsebenzi wama-enzyme e-pectolytic abangela i-hydrolyzing ama-polysaccharides akha isakhiwo sesithelo (kusho ukubhubhisa i-enzyme). Lokhu kuvimbela ngempumelelo i-oxidation futhi kwandisa isivuno sokukhiqiza;.
4.Ukukhishwa kwejusi
Isebenzisa amabhande ajikelezayo ukucindezela izinto (njengezithelo, imifino, noma izitshalo ezinemicu) ngokuqhubekayo, ihlukanisa ujusi no-pulp ngempumelelo enqubweni eqhubekayo. Isebenza kahle ngezithako ezinemicu ngokusebenzisa ukucindezela kancane kancane, iqinisekisa ukukhishwa ngokuphelele kwejusi ngaphandle kokuvimba.
Ukucindezela kancane kunciphisa ukushisa kanye ne-oxidation, kugcina ijusi lisha, linokunambitheka okungcono kanye nezakhamzimba ezigciniwe uma kuqhathaniswa nezindlela ezisheshayo. Kukhipha ijusi eningi ezintweni zokwakha, kunciphisa imfucuza ye-pulp, okuyinto enobungani nemvelo futhi engabizi kakhulu emabhizinisini.
5. I-Evaporator Yefilimu Ewayo (Imiphumela Eminingi)
Lo mhwamuko usebenzisa amapayipi aqondile lapho ijusi ligeleza khona ngezendlalelo ezincane kuyilapho umusi ushisa ngaphandle. Sisebenzisa imiphumela engu-3-5 ukunciphisa ukusetshenziswa kwamandla. Insimbi engagqwali engu-316L, amachweba e-CIP, kanye nokubuyiswa kwe-condensate okuzenzakalelayo kuyizinto ezijwayelekile. Uthola ukuhlushwa okuzinzile ngomusi omncane.
6.I-Asei-pticI-Bag Fii-lling Sisistimu
Igcwalisa imikhiqizo ewuketshezi (njengejusi, ubisi, amasoso) ezikhwameni ezihlanzekile endaweni engenamagciwane, ivimbela ukungcoliswa yizinto ezincane eziphilayo. Ihlanza kokubili izikhwama ezingenalutho (ngokusebenzisa ukushisa, amakhemikhali, noma imisebe) kanye nemikhiqizo ewuketshezi ngaphambi kokugcwalisa, iqinisekisa ukuthi ihlanzekile ngokuphelele.
Ngokugcina imikhiqizo ingenamagciwane, ivumela ukugcinwa isikhathi eside (ngokuvamile izinyanga) ngaphandle kokuyibeka efrijini, kunciphisa ukonakala. Igcina ukunambitheka, izakhamzimba, kanye nokuthungwa koketshezi, njengoba kungekho zilondolozi ezidingekayo ngenxa yendawo engcolile. Izikhwama ze-Aseptic zilula futhi zincane, zehlisa izindleko zokugcina, zokuthumela, kanye nokuphatha uma kuqhathaniswa nokupakishwa kwendabuko.
Umugqa we-EasyReal Sugar Beet usebenza nalokhu:
● Izimpande zebhithi likashukela ezintsha (ziphelele, zihlanziwe)
● Izinto zebhitrudi eziqoshiwe noma ezigcinwe ngesililo
● Ama-beet anokuqukethwe ushukela okuguquguqukayo (12–20% i-sucrose)
● Izimpande eziqinisekiswe ngokwemvelo noma ezitshalwe ngendlela evamile
Ungalungisa okukhiphayo ngokushintsha amamojula:
● Susa ukuhwamuka kwamanzi → ijusi elisha leziphuzo
● Engeza ukwakheka kwekristalu → isitokwe sikashukela noma amakristalu
Uhlelo lusekelaukucubungula kwe-batch noma okuqhubekayo,ukukala ngesandla noma ngokuzenzakalelayo, futhiizindlela ezimbili zokukhiphaukuze uthole ijusi nesiraphu.
Udinga ukusingatha izitshalo ezahlukene? Buza mayelana nezengezo zokucubungula i-chicory, ujusi womoba, noma ezinye ushukela ezisekelwe ezimpandeni ezinesakhiwo esifanayo.
Umugqa Wokucubungula Ama-beet Kashukela we-EasyReal usebenza ku-uhlelo lokulawula lwe-PLC + HMI oluzenzakalelayo ngokuphelele. Ungaqapha isinyathelo ngasinye—kusukela ekudleni ubhontshisi kuya ekukhishweni kwesiraphu—kusikrini esisodwa sokuthinta. Abasebenzi bathola amanani esikhathi sangempela se-°Brix, izinga lokushisa, isivinini sokugeleza, izinga lethangi, kanye nokusetshenziswa komusi. Uhlelo luphinde lulandelele ama-alamu, lubhale idatha yokusebenza, futhi lunikeze izitayela ezibonakalayo zokuxazulula izinkinga.
Sisebenzisaimikhiqizo yamazwe ngamazwe njenge-Siemenskwama-PLC nama-sensor. Iphaneli ye-HMI inikeza izixhumanisi zezilimi eziningi kanye nokuphathwa kweresiphi. Ungagcina izindlela zokupheka eziningi zokusebenza zamafomethi omkhiqizo ahlukene. Iyunithi ngayinye, njenge-diffuser noma i-evaporator, ifaka iziteshi zokulawula zasendaweni ezinezinkinobho zokuma eziphuthumayo, ama-pressure gauge, kanye nokweqa ngesandla.
Kwamakhasimende ane-Izinhlelo ze-SCADA noma ze-MES, sinikeza ukuhlanganiswa kwe-Ethernet, i-Modbus, noma i-OPC-UA. Ungalayisha amarekhodi amaningi, ulandelele okwenziwe, futhi uhlaziye ukusebenza kahle kwamandla ukude.
Udinga ukuqeqeshwa komqhubi? I-EasyReal inikeza usizo lokuqalisa ukusebenza endaweni kanye nosizo olukude ngoxhumano lwe-TeamViewer noma i-VPN.
Ngokuzenzakalela okuhlakaniphile, unciphisa izindleko zabasebenzi, uvimbele amaphutha enziwe ngesandla, futhi uqinisekise ikhwalithi ezinzile. Ungagijima umugqa ogcwele nabasebenzi abaningana abaqeqeshwe ngokushintshana ngakunye—ngisho nangesikhathi sokuvunwa kwe-beetroot ephezulu.
Uma usukulungele ukuguqula ama-sugar beet abe imikhiqizo enenani eliphezulu—ijusi, isiraphu, noma ukugxila okulungiselelwe ikristalu—I-EasyReal ingumlingani wakho othembekile. Siletha ulwazi lweminyaka engaphezu kwengu-25 kanye namaphrojekthi angaphezu kuka-30 emhlabeni jikelele ekucubungulweni kwejusi kanye noshukela.
Ithimba lethu lisiza kusukela ku-A kuya ku-Z:ukuhlela iphrojekthi, ukwakheka kwezinsizakusebenza, ukukhiqizwa kwemishini, ukufakwa endaweni, kanye nokusekelwa kwempilo yonkeKungakhathaliseki ukuthi uthuthukisa isitshalo esikhona noma uqala phansi, sinikeza izixazululo ezingabizi kakhulu ezifanela ifektri yakho, imakethe yakho, kanye nemigomo yakho yokukhula. Uthola ulwazi lwethu, imiklamo yethu, kanye nokuzibophezela kwethu—zonke izinyathelo zendlela.
Ake siklame umugqa wakho we-beet ndawonye.
Vakashela ku-www.easireal.com noma usithinte ku-[email protected]
Ungasithinta ngqo ku-Contact Us – EasyReal
I-Shanghai EasyReal Machinery Co., Ltd.– Ihlakaniphile. Isebenza kahle. Emhlabeni jikelele.
