Umugqa Wokucubungula Izithelo Zedrako
Umugqa Wokucubungula Izithelo ze-EasyReal Dragon wakhelweubuqotho bezithelo eziphakeme, imfucuza encishisiwe, futhiukuhlanza okululaSisebenzisa insimbi engagqwali esezingeni lokudla, amapayipi alungele i-CIP, kanye nezindawo zokuthintana nomkhiqizo ezibushelelezi.
Umugqa wethu uqala ngoukudla kwe-lifti emnene, kulandelwa yi-umshini wokuwasha ibhulashi elijikelezayookususa udaka nameva ngaphandle kokulimaza isikhumba esithambile.
Iuhlelo lokuxebulaiphatha ukuhlukaniswa kwezithelo zedrako ngesandla noma ngokuzenzakalelayo ngokusekelwe ezingeni lakho lokuzenzakalela.
Ngemva kokuhluba,iyunithi yokuchoboza nokudonsaihlukanisa imbewu ku-pulp bese ikhiqiza ujusi ocacile noma i-puree ejiyile.
Ngemikhiqizo ehlala isikhathi eside eshalofini, sinikelaizibulali-zinambuzane ezifakwa epayipini, ama-vacuum evaporator, futhiizigcwalisi zesikhwama se-aseptic.
Uma inhloso yakho iwukubaumkhiqizo owomile, sifaka isiteshi sokusika futhiumshini wokomisa umoya oshisayonomaimodyuli yokomisa eqandisiwe.
Sihlanganisa ukulawula izinga lokushisa okunembile, amaphampu esivinini esiguquguqukayo, kanye nezikrini ze-HMI zesikhathi sangempela ukuze sikusize ugcine yonke inqwaba ihambisana.
I-EasyReal iklama isakhiwo ngasinye ngokusekelwe kulokho onakhoikhwalithi yezithelo, umthamo wenqubo, kanye nezidingo zokupakisha.
Ukucubungula izithelo zedrako kukhula emhlabeni jikelele ngenxai-halo yezempilo, umbala ogqamile, kanye nokunambitheka okungavamile.
Lo mzila usebenzela izinkampani kulo lonke izweisiphuzo sezithelo, ukudla okusebenzayo, futhiisithako sombala wemveloizimboni.
Izinhlelo zokusebenza ezijwayelekile zifaka:
● Ijusi yezithelo zedrako (ecacile noma eguqubele)ezimakethe ezintsha noma iziphuzo ezixubile
● I-Pitaya pureeukuze uthole izisekelo ze-smoothie, ama-dessert, noma ukudla kwezingane
● Isiraphu yezithelo zedrako egxilileukunambitheka kobisi noma i-ayisikhilimu
● Izingcezu ze-pitaya ezomisiwe noma ama-cubesngamaphakethe okudla okulula noma okufakiwe okusanhlamvu
● I-Aseptic pitaya pulp efakwe ebhokisiniukuthunyelwa kwamanye amazwe noma ukupakisha kwe-OEM
Lo mugqa uwusizo kakhulu kubaprosesa kuIVietnam, i-Ecuador, iColombia, neMexico, futhiIShayina, lapho izithelo zedrako zitshalwa khona ngokwezentengiselwano.
I-EasyReal isiza amakhasimende ukuthi ahlanganeI-HACCP, I-FDA, futhiUkuphepha kokudla kwe-EUamazinga nazo zonke izilungiselelo.
Ukukhetha umugqa ofanele wezithelo zedrako kuncike ekutheniumthamo wansuku zonke, uhlobo lomkhiqizo wokugcina, futhiizidingo zokupakisha.
Nazi izinto ezintathu ezibalulekile okufanele uzicabangele:
① Umthamo:
● Isikali esincane (500–1000 kg/h):Ilungele izinkampani ezintsha, ama-pilot runs, noma i-R&D.
● Isikali esiphakathi (amathani angu-1–3/ihora):Kungcono kakhulu kumabhrendi esifunda noma abacubunguli bezinkontileka.
● Isikali esikhulu (amathani angu-5–10/ihora):Ilungele ukukhiqizwa kwamanye amazwe noma abahlinzeki bakazwelonke.
② Ifomu Lomkhiqizo:
● Isiphuzo sejusi noma se-NFC:Kudinga ukukhishwa, ukuhluzwa, i-UHT noma i-pasteurizer, ukugcwaliswa kwebhodlela.
● I-Puree noma i-pulp:Kudinga ukuhlukaniswa kwembewu, ukuhlanganiswa kwembewu, ukubulala amagciwane, ukugcwaliswa kwe-aseptic.
● Gxila:Kudinga ukuhwamuka kwe-vacuum kanye nokulawulwa okuphezulu kwe-Brix.
● Ama-cubes/izingcezu ezomisiwe:Ingeza ukusika, ukomisa ngomoya noma ukomisa ngeqhwa, kanye nokupakisha nge-vacuum.
③ Ifomethi Yokupakisha:
● Ibhodlela lengilazi / ibhodlela le-PET:Ukuze uthole ijusi eliya ngqo emakethe
● Isikhwama esifakwe ebhokisini:Ye-puree noma i-concentrate
● Isigubhu esingenamagciwane (220L):Kokusetshenziswa kwezimboni nokuthunyelwa kwamanye amazwe
● Isikhwama noma isikhwama:Kokudla okulula okuthengiswayo noma imikhiqizo ekhishwe
Izipesheli ze-EasyReal zigcweleukubonisana ngobunjiniyelaukukusiza ukuthi uqondanise umugqa nemigomo yebhizinisi lakho.
Isithelo Se-Dragon Esiluhlaza → Ukuwasha → Ukuhlubula → Ukuchoboza → Ukufudumeza noma Ukufutha → UkuphambanisaUkucwenga→ Ukuhlunga ijusi/i-Puree → (Ukuhwamuka) → Ukuhlanganiswa kwe-Homogenization → Ukuhlanza → Ukugcwalisa nge-Aseptic / Ukomisa / Ukupakisha
Nansi indlela isigaba ngasinye esisebenza ngayo:
1.Ukwamukela Nokuwasha Izinto Ezingavuthiwe
Izithelo ze-dragon zingena ohlelweni nge-dumper yebhini kanye ne-lifti. Umshini wethu wokuhlanza ibhulashi eligoqekayo ususa inhlabathi engaphezulu nameva kancane.
2.Ukuxebuka
Ukuhluba ngesandla noma ngokuzenzakalelayo kuhlukanisa inyama nesikhumba. Lo mugqa uhlanganisa amapulatifomu namabhande okuhambisa ukuze kube lula le nqubo.
3.Ukuchoboza Nokupompa
I-crusher ivula izithelo. I-pulper ihlukanisa ujusi nembewu futhi ilungisa usayizi wesikrini ukuze kukhiqizwe i-puree noma ujusi.
4. Isiqalisi se-enzyme
5.Ukuhwamuka (uma kugxilile)
I-vacuum evaporator enemiphumela eminingi inciphisa amanzi ngenkathi igcina ukunambitheka.
6.Ukubulala amagciwane
Ukuze uthole ijusi: i-pasteurizer ye-tube-in-tube ibulala amagciwane ku-85–95°C.
Kwi-puree: i-tube sterilizer ifinyelela ku-120°C ukuze ihlale isikhathi eside.
7.Ukugcwalisa
Ama-filler esikhwama esingenamagciwane noma izinhlelo zokugcwalisa amabhodlela ziphatha ukudluliselwa okuhlanzekile.
8.Ukomisa (uma kusebenza)
Izithelo ezisikiwe ziyafakwa emshinini wokomisa umoya oshisayo noma efrijini ukuze kuphume umkhiqizo owomile oqinile noma ocolekileyo.
Ibhulashi Lokugoqa Izithelo ZedrakoUmshini Wokuhlanza
Lo mshini wokuhlanza ibhulashi eligoqekayo ususa ukungcola, isihlabathi, nameva angaphezulu.
Umklamo webhulashi eligoqekayo ukhuhla kancane isithelo sedrako esithambile ngaphandle kokusichoboza.
Isebenzisa imigoqo yokufutha elungisekayo enamanzi anomfutho ophezulu ukuze ihlanzwe kahle.
Ithangi lensimbi engagqwali lithambekele ekukhipheni amanzi futhi lihlanzwe kalula.
Abaqhubi bangakwazi ukulungisa isivinini ukuze sihambisane nomthamo wokukhiqiza.
Uma kuqhathaniswa namathangi okucwilisa, le ndlela igcina isikhumba siphelele futhi igwema ukumanzisa ngokweqile.
I-Dragon Fruit Clear Conveyor Ehlubulayo Nehlolayo
Le yunithi isekela ukuhluba okuzenzakalelayo ngomklamo we-ergonomic.
Izisebenzi zisusa isikhumba ngesandla ngenkathi ibhande lihambisa izithelo phambili.
Amapayipi okudonsa amanzi eceleni athwala amaxolo ukuze kuphathwe imfucuza.
Uma kuqhathaniswa neziteshi ezisebenza ngesandla ezigcwele, konga isikhala futhi kuthuthukisa isivinini.
Amamojula okuzikhethela okukhipha udoti ngokuzenzakalelayo angahlanganiswa emigqeni enamandla aphezulu.
Umshini Wokuchoboza Nokuphula Izithelo Zedrako
Le yunithi enemisebenzi emibili iphula izithelo futhi ihlukanise imbewu.
Isebenzisa i-crusher roller enezinsika kanye nesikrini sesigubhu esijikelezayo.
Umshini usebenza ngokulawula isivinini esiguquguqukayo ukuze kube nokuguquguquka komthamo.
Kunciphisa okuqukethwe kwembewu ukuze kube nemikhiqizo ebushelelezi futhi kunciphise ukubaba.
Uma kuqhathaniswa nama-pulpers ayisisekelo, inikeza ukunemba okuphezulu kokuhlukaniswa kanye nokukhiqiza.
I-Vacuum Evaporator ye-Dragon Fruit Concentrate
Lolu hlelo olunemiphumela eminingi lususa amanzi emazingeni okushisa aphansi.
Isebenzisa amajakethi omusi kanye namaphampu e-vacuum ukuze yehlise amazinga okubila.
Kugcina umbala, iphunga, kanye nezakhamzimba.
Ungafinyelela ku-65 Brix ukuze uthole isiraphu noma ukhiphe umbala.
Kufaka phakathi ukubuyisa i-condensate okuzenzakalelayo kanye nohlelo lokulawula i-Brix.
Idizayini encane efakwe kuma-skid igcina isikhala semboni.
I-Pasteurizer ye-Tube-in-Tube ye-Dragon Fruit
Lolu hlelo lufudumeza ijusi ukuze libulale amagciwane futhi lenze isikhathi sokuphila.
Umkhiqizo ugeleza ngepayipi elingaphakathi kuyilapho amanzi ashisayo ejikeleza ngaphandle.
Izinzwa zokushisa ziqinisekisa ukusebenza okuzinzile okungu-85–95°C.
Ixhuma ohlelweni lwe-CIP ukuze kuhlanzwe ngokuzenzakalelayo.
Amamitha okugeleza akhelwe ngaphakathi asiza ukuqapha isivinini sokucubungula.
Lo mklamo uvimbela ukupheka ngokweqile futhi uvikela ukuqina kombala obomvu.
Umshini Wokomisa Oqandisiwe Wezingcezu Zezithelo Ze-Dragon
Lo mshini wokomisa ususa amanzi ezithelweni ezisikiwe ngaphandle kokushisa.
Uhlelo luqandisa umkhiqizo bese lufaka iqhwa ngqo.
Ivikela izakhamzimba futhi igcina umbala nesimo sayo sikhanya.
Ithreyi ngayinye igcina amanani aqondile okulawula inqwaba.
Izinzwa zomshini wokuhlanza kanye nokufakwa kwegumbi kuqinisekisa ukonga amandla.
Uma kuqhathaniswa nokomisa emoyeni oshisayo, ukomisa ngeqhwa kunikeza umkhiqizo osezingeni eliphezulu wokuthunyelwa kwamanye amazwe.
Izithelo zedrako ziyahlukahluka ngohlobo, usayizi, kanye nokuqukethwe komswakama.
Ulayini we-EasyReal usebenza ne-inyama emhlophe, inyama ebomvu, futhionesikhumba esiphuziizinhlobo.
Silinganisa ubukhulu be-pulping mesh kanye nama-crusher rollers ngokusekelwe ekuthambekeni kwezithelo kanye nobuningi bembewu.
Ijusi enembewu noma engenazo? Silungisa amamojula okuhlunga.
Ufuna ukushintsha kusuka kujusi omusha uye kuma-cubes omisiwe? Vele ushintshe umkhiqizo ngemva kokuwuhluba uye kumamojula okusika nokomisa.
Amafomethi okukhipha asekelwayo:
● Ijusi elicwebezelayo noma ijusi elinamafu (ibhodlela noma inqwaba)
● I-Puree ene-homogenization noma engenayo
● Ukugxila kwesiraphu ephezulu ye-Brix
● Izingcezu ezomisiwe, ama-cubes, noma i-powder
● I-pulp eqandisiwe yokuthunyelwa kwamanye amazwe noma yokusetshenziswa kwezithako
Imodyuli ngayinye isebenzisa amapayipi anqamula ngokushesha kanye nozimele bemodyuli.
Lokhu kwenza ukushintsha izindlela zokukhiqiza kusheshe futhi kunciphisa isikhathi sokungasebenzi.
Umugqa Wokucubungula Izithelo ze-EasyReal Dragon uza ne-I-Germany SiemensUhlelo lokulawula lwe-PLC + HMIokwenza kube lula ukusebenza kwezitshalo futhi kuthuthukise ukuhambisana kweqembu.
Ungabona wonke amapharamitha okukhiqiza—izinga lokushisa, izinga lokugeleza, ingcindezi, nesikhathi—ku-aukuthinta iphaneli yesikrini.
Onjiniyela bethu bahlela kusengaphambili uhlelo lwesinyathelo ngasinye senqubo: ukuwasha, ukugaya, ukuhwamuka, ukufaka uthuli, ukugcwalisa, noma ukomisa.
Abasebenzi bangaqala noma bamise amayunithi, balungise isivinini, futhi bashintshe amazinga okushisa ngokuthepha okumbalwa nje.
Izici Eziyinhloko:
● Ukuphathwa Kweresiphi:Londoloza futhi ulayishe izilungiselelo zezindlela zejusi, i-puree, i-concentrate, noma izithelo ezomisiwe.
● Uhlelo lwe-alamu:Ithola ukugeleza okungajwayelekile, izinga lokushisa, noma ukuziphatha kwephampu bese ithumela izexwayiso.
● Amathrendi Esikhathi Sangempela:Landelela izinga lokushisa kanye nengcindezi ngokuhamba kwesikhathi ukuze kuqinisekiswe inqwaba.
● Ukufinyelela Okukude:Ochwepheshe bangangena ngemvume ukuze bathole ukwesekwa noma izibuyekezo ngama-router ezimboni.
● Ukufakwa kwedatha:Thumela idatha yomlando ukuze kuhlolwe ikhwalithi noma imibiko yokukhiqiza.
Lolu hlelo lusiza amaqembu amancane ukuthi agijime umugqa ophelele kahle, lunciphise amaphutha omqhubi, futhi luqinisekise imiphumela ehambisanayo kuwo wonke amaqembu.
Kungakhathaliseki ukuthi ucubungula ama-500 kg/h noma ama-5 tons/h, uhlelo lokulawula lwe-EasyReal lukunikaukuzenzekela kwezinga lezimboni ngentengo engabizi kakhulu.
I-EasyReal isize amakhasimende kuamazwe angaphezu kwama-30yakha imigqa yokucubungula izithelo ehlinzeka ngekhwalithi, ukuthobela imithetho, kanye nokulawula izindleko.
Izinhlobo zethu zezithelo zedrako zithunyelwe eNingizimu-mpumalanga ye-Asia, eNingizimu Melika, nase-Afrika ukuze kutholakale ijusi, i-puree.
Kungakhathaliseki ukuthi wakha indawo entsha noma uthuthukisa eyakho yamanje, sinikeza:
● Ukuhlela ukwakheka kanye nokuklama izinsizangokusekelwe kusayithi lakho
● Ukucushwa ngokwezifisoimikhiqizo yokugcina efana nejusi, i-puree, isiraphu, noma izithelo ezomisiwe
● Ukufakwa kanye nokuqalwangonjiniyela abanolwazi
● Usekelo lomhlaba wonke ngemuva kokuthengisakanye nokutholakala kwezingxenye ezisele
● Izinhlelo zokuqeqeshakwabaqhubi kanye nochwepheshe
I-Shanghai EasyReal Machinery Co., Ltd. ilethaiminyaka engaphezu kwengu-25 yesipiliyonikubuchwepheshe bokucubungula izithelo.
Siyahlanganisaubunjiniyela obuhlakaniphile, izinkomba zomhlaba wonke, futhiintengo engabizikubakhiqizi bokudla babo bonke ubukhulu.
Imikhiqizo Ehlobene
