Umugqa Wokucubungula Izaqathi | Wokukhiqiza Ijusi Lezaqathi Ne-Puree
Umugqa wokucubungula izaqathi we-EasyReal uqala kusukela ekutholeni izaqathi ezingavuthiwe. Uhlelo lusebenzisa i-flume yamanzi kanye nezikhulisi kanye nemishini yokuhlanza amabhulashi ukususa inhlabathi namatshe. Bese ama-scrubers anomusi kanye nama-scrubers asusa ngokushesha izikhumba ezilahlekelwa yinyama encane. I-carrot hammer crusher kanye ne-tube-in-tube heater ziguqula izimpande eziqinile zibe yi-mash ethambile, ezinzile ngama-enzyme. Le mash iya ku-carrot belt press ukuze ithole ijusi noma emshinini wokugaya nokuhlanza wesigaba esiphindwe kabili ukuze ithole i-puree. Ijusi noma i-puree bese ihamba ngamathangi ajwayelekile e-batch, i-falling-film evaporator/i-forced circulation evaporator, i-high-pressure homogenizer, i-tube-in-tube UHT sterilizer kanye nemishini yokugcwalisa i-aseptic. Imodyuli ngayinye ifanelana njengomugqa owodwa olinganiselayo onezinga lokugeleza elihambisanayo kanye nomklamo wamapayipi ahlakaniphile.
I-EasyReal igxile ekufudumaleni okuthambile kanye nezikhathi ezimfushane zokubamba. Isinyathelo sokuphumula okushisa sibulala ama-enzyme abangela ukunsunduza kanye nokuhlukaniswa kwesigaba ngenkathi sisavikela i-beta-carotene kanye nokunambitheka okusha. Ama-evaporator anemiphumela eminingi asusa amanzi ekushiseni okuphansi ngaphansi kwe-vacuum. Lo mklamo ugcina umbala uqinile futhi unciphisa ukulahleka kokunambitheka. Kwemikhiqizo yekaroti ene-asidi ephansi, ama-sterilizer e-UHT eshubhu-in-tube afinyelela ku-121–152°C imizuzwana embalwa ukubulala ama-spores ngaphandle kokupheka kakhulu i-puree. Ulayini usebenzisa amaphampu okuhlanzeka, ama-valve azenzakalelayo kanye nama-welds ahlanzekile ukugwema amakhona afile kanye nokwakheka komkhiqizo. Onjiniyela baklama izakhiwo ezincane ezigcina isikhala sephansi futhi zinciphise ubude bepayipi ukuze kuncishiswe ukusetshenziswa kwamandla. Sekukonke, amakhasimende athola ikhwalithi yomkhiqizo ezinzile, isivuno esikhulu kanye nokushintsha okulula phakathi kwezindlela zejusi ne-puree.
I-EasyReal iklama umugqa wokucubungula ijusi likakaroti wemikhiqizo efuna iziphuzo zezempilo ezinelebula elihlanzekile. Amakhasimende angakhiqiza ijusi likakaroti elihlanzekile, ijusi likakaroti-apula, ijusi likakaroti-orenji noma ingxube nejinja ne-turmeric. Lo mugqa usekela imikhiqizo engagxilile yezitolo ezibandayo kanye neziphuzo ezingagxilile zemakethe ezizungezile. Izaqathi ziletha i-vitamin A ephezulu kanye nobumnandi bemvelo, ngakho-ke unganciphisa ushukela owengeziwe ngenkathi usanikeza ukunambitheka okumnandi. Amakhasimende amaningi abeka iziphuzo zikakaroti njengemikhiqizo yokunakekelwa kwamehlo nsuku zonke, ukwesekwa kwamasosha omzimba noma yokuhlanza umzimba. Ungenza futhi ingxube yejusi yemifino ehlanganisa ikaroti ne-beetroot, utamatisi noma i-celery.
Umugqa wokucubungula i-carrot puree uhlose abakhiqizi bokudla kwezingane, amafektri esobho kanye nabenzi be-sauce. Isigaba sokugaya nokuhlanza sakha i-puree ebushelelezi enobukhulu bezinhlayiya ezincane kakhulu. Le puree ingagcwalisa izikhwama zokudla kwezingane, amabhodlela engilazi noma izinkomishi ezincane. Abakhiqizi besobho basebenzisa i-carrot puree njengesisekelo sesobho semifino esinokhilimu. Ama-bakery afaka i-puree emaqebelengwaneni, kuma-muffin kanye nesinkwa ukuze kuthuthukiswe umbala, umswakama kanye nokuqukethwe kwe-fiber. I-carrot puree egxilile isebenza njengesithako esiguquguqukayo. Ingena ku-yogurt, i-ayisikhilimu, ukugcwalisa ukudla okulula kanye nokudla okulungiselelwe okusekelwe ezitshalweni.
Amakhasimende agxile ekuthumeleni kwamanye amazwe asebenzisa lo mugqa ukwenza i-aseptic carrot puree kanye nejusi lika-carrot eligxilile. Bagcwalisa le mikhiqizo ezikhwameni ze-aseptic ezingama-200 L ezigubhuni. Abathengi baphesheya kwezilwandle bese beyixuba noma bayixube emigqeni yabo. I-EasyReal ilungisa lo mugqa ukuze ukwazi ukusebenzisa imikhiqizo yendawo kanye nemikhiqizo yokuthumela ngaphandle ngobuningi emishinini efanayo, ishintsha izindlela zokupheka kanye nezindlela zokugcwalisa kuphela.
Ungakhetha i-EasyRealumugqa wokucubungula izaqathingezinyathelo ezintathu eziyinhloko. Okokuqala, chaza imikhiqizo yakho oyiqondisile. Uma ugxila kuumugqa wokucubungula ujusi wekarotiUma ufuna iziphuzo ze-NFC ezibandayo, udinga ukuwasha okunamandla, ukucindezela, ukuxuba okulula kanye nokufaka ipuleti noma i-pasteurization eshubhu ngokugcwalisa okushisayo noma ukugcwalisa okubandayo kwe-aseptic. Uma ugxila ku-umugqa wokucubungula i-carrot pureeNgokudla kwezingane, udinga i-pulping eqinisiwe, ukuhluzwa kahle, i-homogenization ephezulu, i-tube-in-tube UHT kanye ne-aseptic pack noma i-jar filling. Uma uhlela ukuthengisa i-carrot juice concentrate noma i-carrot puree concentrate kwamanye amafektri, udinga i-evaporator ye-falling-film enemiphumela eminingi kanye ne-aseptic bag-in-drum filler.
Okwesibili, khetha umthamo ofanele. Imigqa yokulinganisa ebangeni lika-300–500 kg/h isiza amaqembu e-R&D ukuhlola izindlela zokupheka futhi aqinisekise imingcele yenqubo. Imigqa ephakathi evela ku-1–5 TPH ifanela izinhlobo zejusi zesifunda, izimboni zeziphuzo zemifino kanye nabakhiqizi bokudla kwezingane. Imigqa emikhulu evela ku-8–20 TPH isekela abathumeli ngaphandle kanye nabapakishi abahlanganyelayo abaqhuba imikhankaso emide ngesikhathi sokuvuna. I-EasyReal iklama umthamo ngamunye onesikhala esanele sokwandisa kamuva. Ungaqala kancane bese wengeza omunye umshini wokucindezela, omunye umphumela wokukhipha umoya noma ukugcwalisa kwesibili kwe-aseptic lapho isidingo sikhula.
Okwesithathu, nquma isu lakho lokupakisha. Amabhodlela namabhokisi okuthengisa adinga amabhlogo okugcwalisa amabhodlela noma amabhokisi futhi ngezinye izikhathi amalebula namaphakethe. Amaphakethe ezingane adinga ama-spout-pouch fillers kanye nemigudu yokupholisa ethambile. Ukugxila kwebhizinisi kuya kwebhizinisi kudinga ama-aseptic bag-in-drum noma ama-bag-in-box fillers kanye nezinhlelo ze-palletizing. Onjiniyela be-EasyReal bahlanganisa lawa mamojula abe yisakhiwo esisodwa ngokusekelwe endaweni yakho, izinsiza kanye nesabelomali. Ithimba lingalinganisa intengo yezinto zokusetshenziswa, isivuno kanye nokusetshenziswa kwamandla ukuze ubone isikhathi sokukhokha ngaphambi kokutshala imali.
I-EasyReal idonsa ukugeleza okucacile kwe-umugqa wokucubungula izaqathiukuze abanikazi befektri bakwazi ukuqonda isinyathelo ngasinye. Umugqa uqala ngokwamukela izaqathi ezingavuthiwe, ukuthuthwa kwe-flume yamanzi kanye nokuwashwa kwamabhulashi. Bese izaqathi zishintshela ekuhlubeni ngomusi kanye nokuhlubeni amabhulashi, kulandelwe ukuhlunga ngesandla noma ngokubona emabhandeni okuhlola. Izaqathi ezihlanzekile, ezihlutshiwe ziwela kumshini wokuchoboza isando sezaqathi owenza i-mash eqinile. I-heater ye-tube-in-tube ishisa ngokushesha i-mash cishe ku-90–95°C futhi iyibambe isikhashana ukuze ibulale ama-enzyme futhi ithambise imicu.
Ngemva kwekhefu elishisayo, umzila uhlukana ube yizindlela ezimbili eziyinhloko.umugqa wokucubungula ujusi wekarotiIndlela ithumela i-hot mash ku-carrot belt press noma ku-screw press. I-press ikhipha ijusi bese ishiya i-carrot pomace. Ijusi lingadlula ethangini lokwelapha le-enzyme kanye ne-decanter centrifuge uma ufuna ijusi elicacile. Ngemuva kwalokho ijusi liya ethangini lokuxuba i-batch, i-vacuum deaerator, i-plate noma i-tubular pasteurizer noma uhlelo lwe-UHT, bese ekugcineni ligcwaliswe ngokushisa noma ngokugcwalisa okungasetshenzisi ketshezi. Uma ukhiqiza i-concentrate, ijusi ligeleza ku-evaporator yefilimu ewela enemiphumela eminingi ngaphambi kwesinyathelo sokugcina sokushisa.
Iumugqa wokucubungula i-carrot pureeIndlela ithumela i-hot mash emshinini wokugaya nokucwenga onezigaba ezimbili. Umshini wokugaya nokucwenga ususa i-fiber kanye nezimpande ngenkathi ugcina izinto eziningi eziqinile ku-puree ebushelelezi. I-puree ibe isidlula endaweni yokugcina i-buffer esezingeni eliphansi, ukuncishiswa kwe-vacuum, ukuxuba okungakhethwa kanye nokuhlanganiswa kwengcindezi ephezulu. Ama-sterilizer e-Tube-in-tube UHT aphatha i-puree ene-viscous bese eyipholisa kuze kufike ekushiseni kokugcwalisa. Okokugcina, i-aseptic filler ifaka i-puree ezikhwameni, emabhodleleni noma ezikhwameni ze-aseptic ezigubhuni. Zombili izindlela zabelana ngesiteshi esisodwa se-CIP esihlanza wonke amathangi, ama-heat exchangers, amapayipi kanye nama-fillers. I-EasyReal ingangeza ama-bypasses nama-valve ukuze ukwazi ukushintsha phakathi kwemodi yejusi kanye nemodi ye-puree phakathi nosuku olulodwa lokusebenza.
1. Uhlelo Lokuwasha Nokuhlubula Izaqathi
Ii-flume yamanzi kakarotifuthiumshini wokuhlanza ibhulashi ithola izaqathi ezinkulu ezivela emabhokisini noma emalolini. I-flume isebenzisa amanzi agobhozayo ukuhambisa izaqathi kancane, isuse inhlabathi ekhululekile futhi ivikele izimpande ekushayweni. Umshini wokuhlanza ibhulashi ojikelezayo onezigxobo zokufafaza zangaphakathi namabhulashi bese ususa udaka namatshe anamathele. Umklamo usebenzisa insimbi engagqwali kanye nezindawo ezibushelelezi ukuze abasebenzi bakwazi ukuyihlanza ngokushesha. Isivinini esilungisekayo kanye nokugeleza kwamanzi kukusiza ukuthi uhambisane namazinga enhlabathi ahlukene kanye namandla.
Iumshini wokususa uthuli lwekarotiiveza izaqathi kumusi ocindezelwe kakhulu esitsheni esivaliwe. Umusi ukhulula isikhumba esikhathini esingaphansi komzuzu owodwa. Isinyathelo esisheshayo sokususa amabala sisusa amanzi ajiyile futhi sikhulule amaxolo. Bese kubaumshini wokususa ibhulashi likakarotiNgama-roller abrasive, acwebezela ubuso futhi asuse izingcezu zesikhumba ezisele. Le nhlanganisela inikeza isivuno esikhulu ngoba isusa ungqimba oluncane lwesikhumba kuphela. Uma kuqhathaniswa nokucwebezela okugcwele ngomshini, ukucwebezela ngomusi kanye nebhulashi kusindisa izinto zokusetshenziswa futhi kunciphisa umthwalo wamanzi angcolile. I-EasyReal ilinganisa lolu hlelo ngokwesilinganiso sakho esiphezulu samathani kanye nemikhawulo yamanzi.
2. I-Carrot Crusher kanye ne-Hot-Break Heater
Iisaqatheisandoumshini wokuqhekezaiguqula izaqathi eziphelele noma ezisikiwe zibe yi-mash efanayo. Isebenzisa imimese ejikelezayo noma izando ngaphakathi kwendlu yensimbi engagqwali. Umklamo ugcina usayizi wezinhlayiya ozinzile ukuze imishini yokucindezela engezansi kanye nama-pulpers asebenze kahle kakhulu. I-crusher ifaka isembozo sokuphepha kanye nezikhiye ukuze opharetha bangakwazi ukuyivula ngesikhathi sokusebenza. Ungashintsha izikrini ukuze ulungise ukuthungwa kwe-mash kwejusi noma i-puree.
Iisaqatheipayipi elingaphakathi kwepayipii-heaterithola i-mash ngokushesha ngemva kokuyichoboza. Iphampu yokuhlanza isunduza i-mash ngokusebenzisa ama-heat exchanger e-tube-in-tube. Amanzi ashisayo noma umusi ohlangothini lwegobolondo ufudumeza i-mash ku-90–95°C ngokushesha okukhulu. Lesi sinyathelo sokuqeda ukushisa sibalulekile ku-umugqa wokucubungula ujusi wekarotifuthiumugqa wokucubungula i-carrot pureengoba iqinisa umbala, ukujiya kanye nokunambitheka. I-EasyReal iklama uhlelo ukuze izinga lokushisa kanye nesikhathi sokubamba kushintshe ku-HMI. Lokhu kukusiza ukuthi uhlole izilungiselelo ezahlukene zezinhlobo ezahlukene zezaqathi noma izindlela zokupheka ezihlanganisiwe.
3. Ukucaciswa kwe-Carrot Belt Press kanye neJusi
Iumshini wokucindezela ibhande le-carrotisakaza i-hot carrot mash ebhandeni lokuhlunga elihambayo. Uchungechunge lwama-roller lucindezela i-mash bese lukhipha ujusi ngenkathi ibhande liqhubekela phambili. Lo mklamo unikeza isivuno esikhulu sejusi kanye nokusebenza okuzinzile ezindaweni zezimboni. Isakhiwo esivulekile sivumela abaqhubi ukuthi babone indawo yokucindezela futhi bayihlanze kalula. Ukuwasha ibhande okuzenzakalelayo kugcina izikhala zivulekile ukuze ugcine ukusebenza okufanayo ngesikhathi sokusebenza isikhathi eside. I-EasyReal ikhetha ububanzi bebhande kanye nokucindezela kwe-roller ngokusekelwe kumathani akho aqondiwe ngehora kanye nesivuno sejusi.
Ukuze uthole ijusi elicacile, umugqa usebenzisaithangi lokwelapha nge-enzymefuthii-decanter yejusi yekaroti. Ethangini, ufaka ama-enzyme ebanga lokudla aphula i-pectin futhi asize ukwahlukana kwezinto eziqinile. Bese i-decanter centrifuge ijikeleza ijusi ngesivinini esikhulu. Izinhlayiya eziminyene ziyaphuma bese zakha ikhekhe elikhipha ngokuzenzakalelayo. Ijusi elicwengekile liphuma njengoketshezi olukhanyayo, oluzinzile olunezinga le-pulp elilawulwayo. Le nhlanganisela ikuvumela ukuthi ukhiqize ijusi le-NFC elinamafu, ijusi elicwengekile kancane noma ijusi elicishe licwenge emugqeni owodwa. Ulungisa kuphela umthamo we-enzyme, isikhathi sokuhlala kanye nezilungiselelo ze-decanter ku-HMI.
4. I-Carrot Pulper/Finisher ye-Puree
Iisaqatheumshini wokugaya nokuhlanza onezigaba ezimbiliidala i-puree yekharothi ebushelelezi yokudla kwezingane kanye nama-sauce. I-paddle ejikelezayo isunduza i-hot mash ngokusebenzisa izikrini zensimbi engagqwali. Isigaba sokuqala sisebenzisa isikrini esiqinile ukususa iziqongo zezimpande kanye nemicu emikhulu. Isigaba sesibili sisebenzisa isikrini esiqinile ukuze sithuthukise ukuthungwa. Umshini uhlukanisa imbewu, ukhiphe izingcezu kanye nezinhlayiya eziqinile ngenkathi ugcina izinto eziningi eziqinile nezincibilikayo. Ungakhetha osayizi bemigodi yesikrini ngokusekelwe kumkhiqizo wakho, isibonelo i-puree yengane ekhuluphele noma isisekelo sesobho esincane.
I-EasyReal iklama i-umugqa wokucubungula i-carrot pureeukuze kube nokuthambekela okuqinile kanye nokuzwa komlomo okuhlanzekile. I-pulper isebenzisa izivalo zangasese kanye nokuvikelwa kwamabhere ukuze i-mash ingavuzi futhi amabhaktheriya angakhi. Izimbozo ezivuleka ngokushesha kanye nama-screen clamps kusiza opharetha ukushintsha izikrini nokuhlanza izingxenye zokuxhumana ngesikhathi esifushane. Uma kuqhathaniswa nama-pulpers ezithelo ajwayelekile, i-EasyReal yenza ngcono ukuma kwe-paddle kanye nesivinini sesakhiwo se-carrot fiber. Lokhu kunciphisa ukuguguleka ezikrinini futhi kugcina umthamo uphezulu. Uma kuhlanganiswa ne-homogenization ephezulu yokucindezela, uhlelo lunikeza usayizi wezinhlayiya ezincane kakhulu. Lokhu kusiza abakhiqizi bokudla kwezingane ukuba bahlangabezane nezindinganiso eziqinile zokuthungwa futhi kunciphisa ukuchitheka kwezitsha esobho noma kuma-smoothie.
5. I-Evaporator ye-Falling-Film kanye ne-Tube-in-Tube UHT Sterilizer
Ii-carrot falling-film evaporatorijusi eligxilile ngaphansi kwe-vacuum. Umkhiqizo ugeleza njengefilimu encane ngaphakathi kwamapayipi aqondile. Ukushisa okuphakathi ngaphandle kwamapayipi kubilisa amanzi ekushiseni okuphansi. Lo mklamo usebenzisa amandla amancane futhi ugcina umbala ukhanya. Ukucushwa kwemiphumela eminingi kukuvumela ukuthi usebenzise amandla omusi izikhathi eziningana. Ungasebenzisa amazinga ahlukene okugcina e-Brix okugxila kwejusi likakaroti. Ama-transmitter wezinga kanye nama-refractometers akusiza ukuthi ulawule ukugxilile ngokuzenzakalelayo.
Iishubhu likakaroti elingaphakathi kweshubhu le-UHT sterilizerIphatha ijusi yekaroti ene-asidi ephansi kanye ne-puree isikhathi eside. Umkhiqizo ugeleza emapayipini angaphakathi. Amanzi ashisayo ageleza ejakhethini ukuze afudumale umkhiqizo ngokushesha. Uhlelo lube selugcina umkhiqizo ekushiseni okuqondiwe isikhathi esibekiwe. Ingxenye yokupholisa yehlisa izinga lokushisa liye ezingeni lokugcwalisa. Umklamo we-tube-in-tube uphatha i-puree yekaroti ene-viscous enemicu ngaphandle kokuyivala futhi unikeza ukucheba okuthambile. I-EasyReal ihlanganisa lesi sihlanzisi ne-Siemens PLC, ama-temperature recorders kanye nama-valve okuzenzakalelayo okuguqula. Uma izinga lokushisa lehla, umkhiqizo ubuyela ethangini lokulinganisela esikhundleni sokuya ku-filler. Lokhu kuvikela ukuphepha kokudla kwe-umugqa wokucubungula izaqathiabasebenzisi.
6. Uhlelo Lokugcwalisa Okungaphephile kanye ne-CIP
Iisigcwalisi se-carrot aseptic esikhwameni esingaphakathi kwedramaIgcwalisa ijusi likakaroti elishisayo, elihlanzekile noma i-puree ezikhwameni ezihlanjululwe kusengaphambili. Igumbi elivaliwe kanye nokucindezela komoya ohlanzekile kuvikela umkhiqizo kumagciwane asendaweni ezungezile. Ama-agent ahlanzekile noma amakhemikhali ahlanjululwe izivalo nama-valve okugcwalisa ngaphambi kokukhiqizwa. Ukulawula isisindo noma ivolumu okunembile kuqinisekisa ukuthi yonke idrama ihlangabezana nesisindo esinqunyiwe. Ungashintsha phakathi kwama-drum angu-200 L kanye namafomethi amancane esikhwama ebhokisini uma kudingeka. Ngemikhiqizo yokudla kwezingane kanye neyokuthengisa, i-EasyReal iphinde ihlinzeke ngezikhwama ze-aseptic kanye nama-bottle fillers axhuma ohlelweni olufanayo lwe-UHT.
Iuhlelo lwe-carrot CIPihlanza wonke amathangi, amapayipi kanye nezishintshi zokushisa ngaphandle kokuzihlukanisa. Amathangi ahlukene aphethe isisombululo se-caustic, i-asidi namanzi. Iyunithi ye-CIP ephakathi ithumela lawa ma-liquid ngezifunda ezinikezelwe. I-Siemens PLC ilawula izinga lokushisa, ukuhlushwa, isikhathi kanye nokugeleza. Abasebenzi bakhetha uhlelo lwe-CIP ku-HMI, futhi uhlelo lusebenza ngokuzenzakalelayo. Le ndlela isusa izinsalela ze-carrot pulp, ushukela kanye ne-biofilms. Inciphisa umsebenzi wokuhlanza ngesandla futhi igcina inhlanzeko isezingeni elifanayo. Uhlelo lwe-CIP oluklanywe kahle lubalulekile emikhiqizweni ye-carrot ene-asidi ephansi ephephile kanye nemikhankaso yokukhiqiza ende enesikhathi esincane sokungasebenzi.
I-EasyReal iklama i-umugqa wokucubungula izaqathiukuphatha izinhlobo ezahlukene zezaqathi kanye nezimfanelo. I-washer kanye ne-peeler ibhekana nezaqathi zasebusika ezigcwele inhlabathi kanye nezaqathi zasehlobo ezihlanzekile. Isikhathi sokususa amahlumela esilungisekayo kanye nesivinini sebhulashi kukusiza ukulinganisela isivuno kanye nekhwalithi yobuso. I-crusher kanye neyunithi yokususa amahlumela ashisayo ingasebenza nezaqathi ezintsha, izaqathi ezigcinwe egumbini elibandayo kanye nezinhlobo ezingamile kahle kodwa ezisaphilile. Lokhu kukusiza ukuthi usebenzise okuningi kwesivuno futhi unciphise imfucuza.
Ngasohlangothini lokukhipha, umugqa ofanayo ungasekela amaqembu amaningana emikhiqizo. Kwimodi yejusi, ungakhiqiza ijusi le-NFC ku-8°Brix, ijusi elicwengekile kancane kanye nejusi eligxilile cishe ku-60–65°Brix. Kwimodi ye-puree, ungenza i-carrot puree enamandla angu-single cishe ku-9–12°Brix kanye ne-puree concentrate cishe ku-19–21°Brix. Ungaphinda uhlanganise i-carrot nomango, i-apula noma ithanga ukuze uklame ukunambitheka okusha. I-homogenizer kanye namathangi okuxuba akusiza ukuthi ulungise ukujiya kanye nokuzwakala komlomo. Ngala mathuluzi, ungaqala ngomkhiqizo oyinhloko ofanaumugqa wokucubungula ujusi wekarotibese kamuva wengeza ukudla kwezingane noma izisekelo zesobho ngaphandle kokuthenga isitshalo esisha ngokuphelele.
I-EasyReal iphinda icabangele ukukhula kwesikhathi esizayo. Amamojula afana ne-belt press, i-evaporator kanye ne-aseptic filler angaphindaphindwa ngokufana. Lokhu kukuvumela ukuthi ube namandla aphindwe kabili lapho imakethe yakho ikhula. Izindlela zokupheka zokulawula ku-PLC zivumela ukushintsha okusheshayo phakathi kwemikhiqizo. Abasebenzi bakhetha igama lomkhiqizo ku-HMI, bese uhlelo lulayisha amazinga okushisa afanayo, izikhathi zokubamba, izikhundla ze-valve kanye nemijikelezo ye-CIP. Ngale ndlela,umugqa wokucubungula i-carrot pureefuthi umugqa wejusi uba yindawo eguquguqukayo yemikhiqizo eminingi esekelwe emifinweni, hhayi umshini owodwa onenjongo eqondile.
I-EasyReal ihlomisa yonke intoumugqa wokucubungula izaqathingokuhlakaniphaI-Siemens PLC + HMIiphakheji yokulawula. I-PLC ixhuma kuyunithi ngayinye yokhiye. Ifunda amasignali avela kuma-sensor kuma-washing mahines, kuma-hammer crushers, kuma-press, kuma-pulping kanye nasemishinini yokucwenga, kuma-evaporator, kuma-sterilizer kanye nama-fillers. I-PLC ibe isithumela imiyalo kuma-pumps, kuma-motor kanye nama-valve. Abasebenzi babona umugqa wonke we-carrot esikrinini esisodwa noma ngaphezulu sokuthinta. I-HMI ikhombisa amabhlogo enqubo acacile, amazinga okushisa abukhoma, amazinga ethangi, ukucindezela kanye nesimo sokusebenza. Uqala, umisa noma ushintsha isivinini ngokuthinta okulula kwesikrini. Ukhetha izindlela zokupheka ze-umugqa wokucubungula ujusi wekaroti or umugqa wokucubungula i-carrot puree. Iresiphi ngayinye ilayisha amazinga okushisa aqinile, izikhathi zokubamba, izindawo zamavalvu kanye nama-alamu. Lokhu kunciphisa amaphutha futhi kugcina yonke inqwaba isondelene nekhwalithi efanayo.
Uhlelo lokulawula lusebenza futhi njengedayari yakho yokukhiqiza. Inqubo yokurekhoda ye-PLC ne-HMI ilandela izinyathelo ezibalulekile njenge-hot break, i-UHT sterilization kanye nokuhlanza i-CIP. Ungabuyekeza la ma-curve uma uhlola ikhwalithi noma ukhuluma namakhasimende. Uhlelo lugcina imibiko yokuhlanza ukuze ukwazi ukufakazela ukuthi amathangi namapayipi ahlanziwe ngesikhathi esifanele kanye nokushisa. I-EasyReal ingangeza ukufinyelela okukude ukuze onjiniyela bezinsizakalo bakusize ulungise izilungiselelo ngaphandle kokuhamba. Izikrini ezengeziwe zingabonisa ukusetshenziswa kwamandla namanzi ngethani lezaqathi. Lokhu kukusiza ukunciphisa izindleko nokufinyelela imigomo enobungani nemvelo. Ngalesi simiso sokulawula esihlakaniphile, ngisho nethimba elincane lingaqhuba umsebenzi oyinkimbinkimbiumugqa wokucubungula izaqathingendlela ephephile nezinzile.
I-EasyReal ikusiza ukuthi ushintshe kusuka emcabangweni uye ekukhiqizeni kwangempelaijusi lesanqantefuthii-puree yekharothi. Ungase ube ngumnikazi womkhiqizo wejusi, umkhiqizi wokudla kwezingane noma inkampani yokucubungula imifino efuna inani eliphakeme kusuka kuma-karoti. Ithimba le-EasyReal lilalela imibono yakho yomkhiqizo, izimakethe eziqondiwe kanye nesabelomali. Onjiniyela babe sebeklama i-umugqa wokucubungula izaqathiukwakheka okuhambisana nesakhiwo sakho kanye nezinsiza zakho. Bakhetha ububanzi bomthamo obufanele futhi basikisela indlela efanele yemikhiqizo yakho. Uyabona ukuthi umugqa uguqula kanjani izaqathi ezingavuthiwe zibe ujusi, i-puree, i-concentrate noma iziphuzo ezixubile. Uyabona futhi lapho ungandisa khona kamuva ngokungeza ukucindezela kwesibili, ukuhwamuka okwengeziwe noma okunye ukugcwalisa. Lo mhlahlandlela ocacile unciphisa ubungozi futhi wenza kube lula ukuhlela ukutshalwa kwezimali kwakho.
I-EasyReal inikeza okungaphezu nje kwemishini. Le nkampani isekela izivivinyo zokuhlola, ukulungiswa kwezinqubo, ukufakwa, ukuqaliswa kanye nokuqeqeshwa kwabaqhubi. Ithimba lakho lifunda ukuthi lingayiqhuba kanjani i-hot break ngendlela efanele, ukuthi lingayigcina kanjani i-UHT sterilization iphephile nokuthi lingashintsha kanjani phakathi kwayo.umugqa wokucubungula ujusi wekarotifuthiumugqa wokucubungula i-carrot pureeizindlela. Ngemva kokuqalisa, i-EasyReal inikeza izinhlelo zezingxenye ezisele, ukwesekwa okuku-inthanethi kanye nokuvakasha kokuhlola njalo uma kudingeka. Le ndlela yesikhathi eside isiza umugqa wakho ukuthi uhlale ulungele ukusebenza futhi igcina ikhwalithi yomkhiqizo izinzile. Uma usukulungele ukuxoxa ngephrojekthi, ungalungiselela ulwazi oluyisisekelo kuqala. Udinga kuphela ukubhala inani lezaqathi ezingavuthiwe ngosuku, imikhiqizo eqondiwe, izinhlobo zokupakisha kanye nemikhawulo yezinsiza zasendaweni. Bese uxhumana nethimba le-EasyReal bese uthola isiphakamiso esilungiselelwe ngencazelo yenqubo, uhlu lwemishini kanye nezinga lesabelomali.
I-Shanghai EasyReal Machinery Co., Ltd, eyasungulwa ngo-2011, igxile ekukhiqizeni imigqa yokucubungula izithelo nemifino, njengomugqa wokucubungula izaqathi, umugqa wokukhiqiza ijusi yezaqathi kanye nomugqa wokukhiqiza i-carrot puree. Sigxile ekuhlinzekeni abasebenzisi ngezinsizakalo eziphelele kusukela ku-R&D kuya ekukhiqizweni kwezimboni. Kuze kube manje sesithole isitifiketi se-CE, isitifiketi sekhwalithi ye-ISO9001, isitifiketi se-SGS, futhi sinamalungelo obunikazi obuzimele angaphezu kuka-40.
Ngenxa yesipiliyoni sethu esiningi, isixazululo sezithelo nemifino esenziwe ngokwezifiso ezingaphezu kuka-300 esinomthamo wansuku zonke osukela ku-1 kuya ku-1000 amathani ngenqubo ethuthukisiwe yamazwe ngamazwe esebenza kahle kakhulu. Imikhiqizo yenkampani idunyiswe kakhulu yizinkampani ezinkulu ezidumile njenge-Yili Group, i-Ting Hsin Group, i-Uni-President Enterprise, i-New Hope Group, i-Pepsi, i-Myday Dairy, njll.
Imikhiqizo Ehlobene
