BUZANI MANJE

Umugqa Wokucubungula Amaplamu

IUmugqa Wokucubungula we-EasyReal Plumkukusiza ukuthi uguqule ama-plum amasha abe yimikhiqizo eminingi yezentengiselwano efana nejusi, i-puree, i-concentrate, i-jam, ne-paste. Kusukela ekuhlanzeni izithelo ezingavuthiwe kuya ekupakisheni okungenamagciwane, isinyathelo ngasinye sisebenzisa imishini esebenza kahle kakhulu enomklamo ohlanzekile kanye nokulungiselelwa okuguquguqukayo.

Ungakhetha ukucubungulaama-plum amasha, ama-plum aqandisiwenomai-pulp yeplamunjengezinto zokuqala. Imikhiqizo yokugcina ihlanganisa:

● Ijusi leplamu(amandla alodwa noma i-NFC)

● ipulamuijusiukugxila(ngo-64–66° Brix)

● I-Plum puree noma i-pulp

● Ijamu noma isosi yeplamu

● I-plum paste ye-bakery noma i-confectionery

Lolu hlelo lufanelekela abakhiqizi bezithelo, amafektri ejamu, izinkampani zeziphuzo, kanye nama-cooperative ezolimo. Kungakhathaliseki ukuthi ugxile ezimakethe zendawo noma ekugcwaliseni izinga lokuthumela kwamanye amazwe, i-EasyReal inikeza ingxube efanele yeikhwalithi, ukuguquguquka, kanye nokusebenza kahle kwezindleko.

Sithumelele i-imeyili

Incazelo yomugqa wokucubungula we-EasyReal Plum

Umugqa wokucubungula i-EasyReal plum uyalethaukusebenza okuzinzilekokubili imikhiqizo enezinhlayiya eziningi kanye nemikhiqizo enezinhlayiya ezincane. Sisebenzisa insimbi engagqwali yezinga lokudla kuzo zonke izingxenye zokuthintana futhi silandelaumklamo we-modularukuze ukwazi ukulungisa umugqa ngokusekelwe kuhlobo lomkhiqizo.

Umugqa ngamunye uqala ngo-iyunithi yokuwasha nokuhlunga amaplamu, kulandelwa yi-i-destoning pulperehlukanisa imigodi namaxolo esikhumbeni. Bese kuthi, ngokusekelwe kumkhiqizo oqondiwe, ukugeleza kuyahlukahluka:

● Ngobaijusi, sifaka phakathi ukukhipha, ukwelashwa nge-enzyme, ukucacisa, kanye nokuhwamuka.

● Ngobai-puree, sigcina i-pulp ngokuhlunga okuncane futhi sifaka ukushisa okuthambile.

● Ngobaujamu noma unamathisele, sifaka amathangi okuxuba, izincibilikisi zikashukela, kanye nezitofu zokuhlanza.

Zonke izinqubo zokushisa zisebenzisa okunembileUkulawula izinga lokushisa le-PID. Ezethuizibulali-magciwane zepayipi elingaphakathi kwepayipiphatha i-plum paste ene-viscosity ephezulu ngaphandle kokushisa ngokweqile noma ukungcola. Ekugcineni, imikhiqizo ingena emigqeni yokugcwalisa engasebenzi kahle noma eshisayo.

I-EasyReal iklama umugqa ngamunye weukuhlanza okulula, ukonga amandla, futhiisikhathi esiphezulu sokusebenzaKungakhathaliseki ukuthi udinga umkhiqizo ongu-500 kg/h noma ongu-20,000 kg/h, onjiniyela bethu bangakwazi ukulungisa ikhambi ukuze livumelane nosayizi wesitshalo sakho, ukutholakala kwamandla, kanye nefomethi yokupakishwa.

Izimo Zokusetshenziswa Komugqa Wokucubungula we-EasyReal Plum

Abacubungula izithelo basebenzisa imigqa ye-EasyReal plum ngezindlela eziningi:

● Izimboni zejusikhiqiza i-NFC futhi ugxile.

● Imikhiqizo ye-Jamdala imikhiqizo emnandi evela ezinhlotsheni ze-clingstone noma ze-damson.

● Abahlinzeki be-Pureethumela ngaphandle i-pulp eqediwe ngokuphelele yokudla kwezingane kanye nengxube yobisi.

● Amaketanga ebhikawozisebenzisa i-plum paste kuma-mooncakes, ama-tarts, nama-cookies agcwele.

Siphinde sisekele:

● Ama-Agri-cooperativesukucubungula ama-plum amasha asele ngesikhathi sokuvuna.

● Abathumeli be-OEMukwenza imikhiqizo yesikhwama esifakwe emasakeni engu-220L egcwele ngobuningi.

● Abacubunguli bezinkontilekaabakhonza amakhasimende amaningi ezithelo emgqeni owodwa oguquguqukayo.

Imigqa yethu yamaplamu ivumelana ne-izinhlobo eziningi zezitshalonjengeplamu elibomvu, iplamu eliphuzi, i-greengage, noma i-damson. Kungakhathaliseki ukuthi uhlose izimbiza zokuthengisa zasendaweni noma ukugcwalisa ngobuningi obukhulu, i-EasyReal inemiklamo eqinisekisiwe.

Indlela Yokukhetha Umugqa Ofanele We-PlumUkucushwa

Ukuze ukhethe umugqa ofanele wokucubungula iplamu, cabanga ngalezi zici ezibalulekile:

1. Umthamo wokukhipha:

● Isikali esincane: 500–1000 kg/h

● Isikali esiphakathi: 2–5 amathani/ihora

● Isikali sezimboni: amathani ayi-10/h nangaphezulu

2. Uhlobo lomkhiqizo:

● Ngobaijusi kanye nokugxila: khetha amamodeli anokwelashwa nge-enzyme, ukucaciswa kwe-centrifugal, kanye ne-evaporator yefilimu ewayo.

● Ngobai-puree nokudla kwengane: sebenzisa i-pulping encane enokuhlunga okuncane kanye nama-sterilizer angenawo umswakama omningi.

● Ngobaujamu noma unamathisele: khetha izitofu ze-vacuum, izixubi zikashukela, kanye nezigcwalisi eziqinile.

3. Ifomu lokupakisha:

● Amabhodlela noma izimbiza zeglasi ezithengiswayo (200–1000 ml)

● Amabhodlela epulasitiki agcwele ukushisa

● Izikhwama ze-aseptic ezingama-200L/220L ezisemagubhini

● Izikhwama zokudla ezingu-1–5L

4. Isimo sezinto ezingavuthiwe:

● Ama-plum amasha

● i-IQF noma iqandisiwe

● I-pulp efakwe imigodi kusengaphambili

Onjiniyela bethu bokuthengisa bangalinganisa izindlela ezahlukene zokugeleza kwemigomo yakho yomkhiqizo. Sikusiza ukuthi uqhathaniseutshalomali uma kuqhathaniswa nenzuzo, isikhathi sokucubungula uma kuqhathaniswa nesikhathi sokuphila kweshelufu, futhiukusetha ngesandla uma kuqhathaniswa nokuzenzakalelayo.

Ishadi Lokugeleza Kwezinyathelo Zokucubungula Amaplamu

Nansi indlela umugqa ogcwele ocubungula ngayo ama-plum aluhlaza abe imikhiqizo yokugcina:

Ama-Plum Amasha
→Ukuphakamisa i-Conveyor
→I-Bubble Washer + I-Brush Washer
→Ukuhlunga i-Conveyor
→I-Destoning Pulper
→Isifudumezi

→(ongakukhetha) Ithangi Lokwelapha Ama-enzyme
→(ongakukhetha) Isicacisi se-Centrifugal
→(ongakukhetha) Isiphethulo Sokuhlushwa
→Isihlanzisi (ipayipi elingaphakathi nomauhlobo lwe-tubular)
→Ukugcwalisa Okungaphephile Noma Ukugcwalisa Okushisayo
→Umkhiqizo Oqediwe: Ijusi / I-Puree / I-Jam / Namathisela

Senza ngokwezifiso ishadi kuye ngokuthi yini oyikhiphayo. Isibonelo, i-puree yeqa izinyathelo ze-enzyme kanye nokucacisa. Imigqa ye-jam ifaka phakathiiyunithi yokuxuba nokuqeda ushukelangaphambi kokupheka nge-vacuum.

Imishini Eyinhloko ku-PlumUmugqa Wokucubungula

Ake sibheke imishini eyinhloko eyenza umugqa wakho weplamu usebenze kahle:

I-Plum Bubble Washer + I-Brush Washer

Le yunithi iphakamisa futhi ifake ama-plum ethangini lensimbi engagqwali elinamanzi ajikelezayo.uhlelo lwebhamuzaishukumisa isithelo kancane ukuze kususwe uthuli nokungcola. Bese,amabhulashi ajikelezayohlikihla indawo bese ugeza ngamanzi amasha.
→ Kusiza ukususa izibulala-zinambuzane nezikhumba ezithambile ngaphandle kokulimala.
→ Kunciphisa ukubeletha futhi kuthuthukisa inhlanzeko esigabeni sokuqala.

I-Conveyor Yokuhlunga Ama-Plum

Ibhande lensimbi engagqwali lihambisa ama-plum ahlanziwe ngaphansi kokuhlolwa okukhanyayo noma okubonakalayo. Abasebenzi basusa izithelo ezonakele noma ezingavuthiwe.
→ Kuqinisekisa ukuthi izithelo zekhwalithi ephezulu kuphela ezingena esinyathelweni sokugaya.
→ Ukuhlunga ikhamera okukhethwa kukho kuyatholakala ukuze kwenziwe ngokuzenzakalela okugcwele.

I-Plum Destoning Pulper

Lo mshini usebenzisa isihlungi esijikelezayo esisheshayo ukuhlukanisa imigodi enyameni. I-blade yangaphakathi ijikeleza esikrinini se-mesh ngenkathi i-pulp idlula.
→ Isusa amatshe eplamu ngempumelelo ngaphandle kokuchoboza i-kernel.
→ Ikhiqiza i-puree ebushelelezi noma isisekelo sejusi ngaphandle kokungcola okuningi.

Ithangi Lokwelapha Ama-enzyme

Ukuze uthole ijusi kanye nokugxila, leli thangi lengeza ama-enzyme asezingeni lokudla ukuze liphule i-pectin futhi linciphise ukugcwala.
→ Kuthuthukisa isivuno sejusi futhi kunciphisa umthwalo wokuhlunga.
→ Ithangi eligcwele ijakethi elinomxube we-paddle kanye nokulawula izinga lokushisa.

Isicacisi se-Centrifugal

Le centrifuge ihlukanisa izinto eziqinile ezilengisiwe nejusi ngemva kokuqhekeka kwe-enzyme.
→ Iletha ujusi weplamu ocwebezelayo.
→ Iwusizo kakhulu kwi-NFC kanye nemigqa yokugxila ecacile.

Isiphepho sefilimu esiwayonoma u-Fi-orcedEumshini wokufutha

I-evaporator igxilisa ijusi ibe yisiraphu noma ifomu lokunamathisela. Ijusi lingena efilimini elincane phezu kwamapayipi afudumele bese amanzi ehwamuka.
→ Isebenzisa ukuhwamuka kwe-vacuum okuphansi ukuze kulondolozwe ukunambitheka.
→ Ukonga amandla ngokusetshenziswa kabusha kokushisa okuvela emiphumeleni yangaphambilini.

Ipayipi elingaphakathi nomaI-TubularIsihlanzisi

Sisebenzisa izibulali-zinambuzane zohlobo lwe-tubular ukuze sithole ijusi kanyeipayipi elingaphakathi kwepayipiuhlobo lwe-sterilizerukuze uthole ijamu/i-paste/i-puree enamathelayo.
→ Igcina ikhwalithi ephezulu yomkhiqizo ku-95–121°C.
→ Kufaka phakathi irekhoda yokushisa, amashubhu okugcina, kanye nevalvu yokucindezela emuva.
→ Igwema ukungcola ngisho noma kune-pulp ejiyile.

Umshini Wokugcwalisa Ongasasebenzi

Lo mshini ugcwalisa umkhiqizo weplamu ohlanziwe waba yizicucu ezisanhlamvu ezingaphakathi kwezigubhu noma ezitsheni.
→ Isebenza ngaphansi kwezimo zokugeleza komoya ohlanzekile noma ongcolile.
→ Itholakala ngezinguqulo ezinekhanda elilodwa noma ezinekhanda eliphindwe kabili.
→ Ilungele ukuthunyelwa kwamanye amazwe kanye nokugcinwa isikhathi eside.

Ukuzivumelanisa Nezimo Kwezinto Nokuguquguquka Kokuphuma

Umugqa wokucubungula i-EasyReal plum uphatha izinhlobo eziningi ze-plum.izinhlobo zamaplamufuthiizimo zokufaka. Ukuthi uyayithola yiniama-plum abomvu, ama-plum aphuzi, ama-greengagesnomaama-damsons, uhlelo lwethu lulungisa ukugeleza kanye nezinyathelo zokuhlunga ukuze kuhambisane nokuthungwa kanye nebhalansi kashukela ne-asidi.

Ungondla:

● Ama-plum aphelele amasha(nemigodi)

● Ama-plum aqandisiwe noma ancibilikisiwe

● I-pulp efakwe imigodi kusengaphambilikusuka endaweni yokugcina ebandayo

● Isitoko esivuthiwe ngokweqile noma esiphukilekokunamathisela

Inhloso ngayinye yomkhiqizo inendlela yenqubo ehlukile. Isibonelo:

● Imigqa yejusigcizelela ukucaca kanye nokuwohloka kwama-enzyme ukuze uthole isivuno esingcono.

● Imigqa ye-Pureeyeqa ukucaca bese ugcina i-pulp fiber ukuze ibukeke kahle.

● Imigqa ye-Jam noma unamathiselesebenzisa ukupheka nge-vacuum kanye nokwengeza ushukela ukuze uthole i-Brix efanele kanye ne-viscosity.

Ukuguquguquka nakho kuvela ezinkethweni zokupakisha. Umugqa ofanayo oyinhloko ungashintsha phakathi:

● Amabhodlela okuthengisa angu-200 ml

● Izikhwama ze-BIB ezingu-3 kuya ku-5L

● Izigubhu ze-aseptic ezingama-220L

Siklama uhlelo ukuze sivumeleukuhlanzwa kwe-CIP okusheshayo, ukushintsha iresiphi, futhiumzila omusha wokukhiqizaLokho kusho ukuthi ungaphuza ijusi ekuseni bese unamathisela ntambama.

Uma ukunikezwa kwakho kushintsha ngokwesizini noma ngokwesidingo semakethe, ukwakheka kwe-modular kwe-EasyReal kugcina umugqa wakho usebenza kahle kakhulu futhi uchitha imali encane.

Uhlelo Lokulawula Oluhlakaniphile yi-EasyReal

Umugqa wokucubungula iplamu usebenza ku-Uhlelo lokulawula oluhlakaniphile lwe-PLC + HMI, okukunikeza ukulawula okugcwele kanye nokubonakala kwedatha kuzo zonke izinyathelo.

Isikrini sokuthinta esimaphakathi sikuvumela ukuthi:

● Setha amazinga okushisa, isivinini, kanye nokucindezela kweyunithi ngayinye

● Gada amazinga okugeleza kanye nezikhathi zokugcina umkhiqizo

● Landelela umlando weqembu kanye nemijikelezo ye-CIP

● Qalisa ama-alamu ngamapharamitha angajwayelekile

Sisebenzisaabalawuli be-PLC abanophawunjenge-Siemens enamaphaneli e-HMI ahlanganisiwe. Ngezinyathelo ezibalulekile njengokubulala amagciwane kanye nokugcwalisa i-aseptic, singezaUkulawula izinga lokushisa le-PIDfuthiukulawulwa kokucindezeleka komhlaneukuqinisekisa ukuphepha kanye nokungaguquguquki komkhiqizo.

Ngezinhlelo ezinkulu, ungakhetha futhi:

● Ukuxilongwa okukudekanye nokusekelwa kokuxazulula izinkinga

● Ukungena kwedatha nokuthekelisayokubika ukuthobela imithetho

● Amamojula okuphatha amaresiphiukushintsha imikhiqizo kalula

Zonke izinhlelo zihlelwe onjiniyela bethu bakagesi bangaphakathi futhi zihlolwe ngesikhathi se-FAT ngaphambi kokulethwa (Ukuhlolwa Kokwamukelwa Kwemboni). Uthola ipulatifomu ezinzile nelula ukuyisebenzisa edinga ukuqeqeshwa okuncane.

Ngezilawuli ezihlakaniphile ze-EasyReal, awudingi ukuqagela ukuthi kwenzekani ngaphakathi kwamapayipi. Ukubona bukhoma, ulungise ngokushesha, futhi uhlale ulawula yonke inqwaba.

Ukulungele Ukwakha Umugqa Wakho Wokucubungula Ama-Plum?

I-Shanghai EasyReal Machinery Co., Ltd. isiphelileIminyaka engama-25 yesipiliyoni emboniniekucubungulweni kwezithelo. Sisize amakhasimende kulo lonke izweAmazwe angaphezu kuka-30yakha imigqa yokukhiqiza ethembekile, eguquguqukayo, futhi engabizi kakhulu.

Kusukela ekuthuthukisweni kwemishini eyodwa kuya ezitshalweni ezigcwele ze-turnkey, sisekela:

● Umklamo kanye nokuhlelwa kwesistimu

● Ukuhlinzekwa kanye nokufakwa kwemishini

● Ukuqeqeshwa kokuthunyelwa kanye nokusebenza

● Usekelo lwangemva kokuthengisa kanye nezingxenye ezisele

Yonke imigqa yokucubungula iplamu esiyakhayo iyi-ngokwezifiso zomkhiqizo wakho, ukupakishwa kwakho, futhiingqalasizinda yakho yasendaweniIzixazululo zethu zisekelwa yizimo zangempela embonini yejusi, ijamu, kanye ne-pulp.

Vumela ithimba lethu lobunjiniyela lihlaziye izidingo zakho. Sizoklama ikhambi elithuthukisa isivuno, linciphise isikhathi sokungasebenzi, futhi lifanelane nohlelo lwakho lokutshala imali.

Xhumana nathi manjeukucela ikhotheshini noma ukubonisana ngobuchwepheshe:
www.easireal.com/contact-us
I-imeyili:[email protected]