Isitsha Sokugezela Amanzi Esikalini Selebhu | EasyReal
II-EasyReal Lab-Pilot Scale Water Bath Fermenterihlanganisa ukushisa okunembile, ukushukuma okusebenzayo, kanye nobuchwepheshe bokulawula obuthuthukisiwe ekwakhiweni okuhlangene. Isitsha sayo sensimbi engagqwali esinezingqimba ezimbili sinejazi lamanzi elisabalalisa ukushisa ngokulinganayo endaweni yokugeza, ligwema izindawo ezishisayo zendawo futhi liqinisekise ukubila okufanayo.
Ngaphakathi kwesitsha, kukhona uboya obudeumgqugquzelinoma i-agitator evamile ye-impeller ixuba uketshezi oluqinile, ama-suspension, noma ama-substrate asekelwe ubisi ngaphandle kokulimaza amasiko abucayi. Uhlelo lusekela amaphrofayili angahlelwa ukuze kubiliswe izigaba eziningi - njengokushisa, ukubamba, nokupholisa - okungenziwa ngokuzenzakalelayo ngezindlela zokupheka ze-PLC.
Izinzwa zokushisa, ama-pH probe, kanye nama-transmitter e-DO (i-oxygen encibilikisiwe) angakhethwa avumela ukulawula okuvaliwe kwemingcele yokubilisa ebalulekile. Ukufakwa kwedatha kanye nokuboniswa kwethrendi kuvumela abasebenzisi ukulandelela ukusebenza, okwenza i-fermenter ifaneleke kokubili ocwaningweni lwezemfundo kanye nokuhlolwa kwesilinganiso somshayeli wezimboni.
Zonke izindawo ezithinta umkhiqizo zilungilei-SUS304 noma i-SUS316L yezinga lokudla, ngamapayipi ahlanzekile nama-valve ukuqinisekisa ukusebenza kwe-aseptic. Lonke uhlelo lungaxhunywa kuzinsiza ozikhethela zona njenge-ijeneretha yomusiukubulala inzalo nomaumshini wokupholangezigaba zokupholisa ezilawulwayo.
IIsithambisi Sokugezela Amanzi Esikalini Selebhuikhonza izimboni eziningi kanye nezikhungo ze-R&D ezithuthukisa iziphuzo ezivutshiwe, ezinye izindlela zobisi, kanye nemikhiqizo esebenzayo.
Izinhlelo zokusebenza ezijwayelekile zifaka:
• I-yogurt, i-kefir, kanye nemikhiqizo yobisi ekhuliswe kahle
• Iziphuzo ze-Kombucha kanye nama-probiotic
• Izilingo zokubilisa ama-enzyme kanye nama-microbial
• Ukuvutshelwa kwamaprotheni ezitshalo kanye ne-enzyme hydrolysis
• Ukuthuthukiswa kwenhlanganisela yokunambitheka kanye nephunga elimnandi
• Izibonelo zokubilisa ezisekelwe kujusi kanye netiye
Ukulungiselelwa kwayo okuguquguqukayo kusekela amavolumu ahlukene emikhumbi — kusukela2 L kuya ku-50 L, okwenza ifaneleke emanyuvesi, isikhungo se-R&D samabhizinisi okudla, izitshalo zokuhlola, kanye namalebhu okusungula izinto ezintsha ezinkampanini. Ukusethwa ngakunye kungalingisa izinguqulo ezincishisiwe zemishini yokukhiqiza egcwele yezimboni, kunikeze onjiniyela bezinqubo ulwazi olunembile ngaphambi kokukhulisa.
Ngokulondoloza izinga lokushisa elizinzile kanye nokulawulwa kwe-pH, uhlelo luqinisekisa ukuhambisana kwe-batch-to-batch kanye nekhwalithi yezinzwa ephindaphindwayo - isihluthulelo sokuhweba okuphumelelayo.
Izivivinyo zokubilisa zidinga ukulawulwa okunembile kokushisa nokuxuba ukuze kuvikelwe ukukhuliswa nokuvimbela ukungcola. Ngokungafani namathangi alula avuselelwe,I-EasyReal Water Bath Fermenterkusebenzisa ukushisa okungaqondile ngamanzi ajikelezayo. Lokhu kuqeda ukuthintana ngqo nomusi, kugweme izindawo ezishisa kakhulu ezingabhubhisa ama-probiotic noma amaprotheni aqhekekile.
Izinto zokusetshenziswa ezifana nobisi, iphrotheni yesoya, noma isithelo esikhishwe kungahluka ngobuningi kanye nokuqukethwe kwezinto eziqinile, okuthonya ukudluliselwa kokushisa. Onjiniyela be-EasyReal baklama i-geometry yemithambo, isivinini sokushukuma, kanye nendawo yejazi ngokufanele. Izingidi zokuphepha zivimbela ukusebenza ngaphandle kwamanzi anele noma ibhalansi yokucindezela.
Lokhu kuqaphela ukuhlanzeka nokulawula kusiza amaqembu e-R&D ukuthi ahlangabezane nezindinganiso zokuphepha kokudla (i-HACCP, i-ISO22000) kanye nokuhlolwa kwemithetho yokukhiqiza okulingayo noma kwangaphambi kokuhweba.
Usayizi we-core
• Umthamo wokusebenza kwemikhumbi: 2 L / 5 L / 10 L / 20 L / 30 L / 50 L (umthamo wokusebenza = 70–85% wesamba).
• Isitayela sesivalo: isivalo senhlanzeko esinama-clamp aphansi anezibuko zengilazi kanye nama-clamp amathathu.
Uhlelo lokushisa (ibhavu lamanzi)
• Indlu yangasese ejikelezayo yamanzi e-thermostatic yangaphandle (ukushisa okungu-20–95 °C; kanye nenketho yokupholisa ephansi kufika ku-4–10 °C).
• Ukulawula Izinga Lokushisa: Inzwa ye-Pt100 kunzwa yomkhiqizo + yokugeza.
• Izinto zokwakha: Izindawo zokuthintana ze-SUS304 noma ze-SUS316L; ijakethi/ikhoyili enikezelwe ku-water loop (akukho umusi oqondile kumkhiqizo).
Ukucasuka kanye ne-rheology
• Izinketho ze-impeller: i-marine (engasheshi kakhulu) noma i-anchor (i-viscosity ephakathi nendawo).
• Izingalo zokuklwebha ongazikhetha ukuze uthole ama-slurry aphezulu (kuphela uma kudingeka).
• Ukushayela ngesivinini esiguquguqukayo okunesivalo semishini esihlanzekile.
Izici zezinzwa kanye ne-aseptic
• Okujwayelekile: izinga lokushisa (Pt100).
• Izinketho: i-pH (iprobe yezinga lokudla), i-DO (yezilingo zemvubelo/i-aerobic).
Izilawuli nedatha
• I-Siemens PLC + 7"/10" HMI, izinyathelo zeresiphi (ramp/hold/cool), izitayela, ama-alamu, ama-batch ID, ukuthunyelwa kwe-USB/Ethernet.
• Izingidi ezixhumene: amanzi aphansi ebhavini, izinga lokushisa elingaphezu kokushisa, isivalo/iswishi yomnyango, isivikelo sokusebenzisa ipompo elomile.
Izinsiza kanye nokwakha
• Amandla: isigaba esisodwa esingu-280 V, 50/60 Hz (ezinye uma ziceliwe).
• I-cooler yamanzi noma i-closed-loop chiller (kunconywa ukuthi iphole ngokushesha).
• Umoya ocindezelwe (wama-valve/ukufakwa komoya uma kukhethiwe).
• I-skid/trolley ehambayo enezimbobo zokukhiya; indawo encane yamabhentshi elebhu/amakamelo okuhlola.
Amaphakheji anconyiwe
• Iphakheji yelebhu kanye ne-Pilot (2–50 L): ubhavu wamanzi + i-chiller, i-impeller, izinketho ze-PHE, i-pH + DO, i-PLC/HMI.
Ukuhamba komsebenzi wokubilisa kuvame ukulandela ukulandelana okungezansi, okulungisekayo ngomkhiqizo kanye nokwakheka:
1. Ukulungiswa Kwezinto Ezisetshenziswayo – Ubisi olungavuthiwe, ujusi, noma isisekelo sesitshalo siyashiswa bese sihlanganiswa.
2. Ukugoma – Ama-Starter cultures noma ama-microbial inoculants afakwa ngendlela engenamagciwane.
3. Ukushisa Ibhavu Lamanzi – Ibhavu lamanzi elijikelezayo liphakamisa kancane kancane izinga lokushisa lomkhiqizo liye ezingeni elibekiwe.
4. Ukubamba Ukuvutshelwa – Uhlelo lugcina i-pH kanye nokushisa okuzinzile amahora athile.
5. Ukushukuma Nokuthatha Amasampula – Ukuxubha okuqhubekayo noma okungahleliwe kuqinisekisa ukulingana; amasampula angakhishwa ngokuphephile.
6. Isigaba Sokupholisa – Ukugeza ngamanzi kanye nesiqandisi esingakhethwa kwehlisa izinga lokushisa lomkhiqizo ukuze kumiswe ukubila.
7. Ukukhipha Nokuhlanza - Umkhiqizo wokugcina uyakhishwa.
Isigaba ngasinye singena ku-PLC ukuze kulandeleke ngokuphelele futhi kuphindeke kuzo zonke izivivinyo.
OkupheleleIsithambisi Sokugezela Amanzi Esikalini Selebhuuhlelo oluvela ku-I-Shanghai EasyReal Machinery Co., Ltd.ihlanganisa amayunithi amaningana e-modular aklanyelwe ukuqinisekisa ukuzinza, inhlanzeko, kanye nokunemba kuzo zonke izigaba zenqubo.
1. Isitsha Sokuvubela se-SUS304 noma se-SUS316L (Esinejakethi Yokugeza Ngamanzi)
Izimbobo ze-conical-bottom, i-tri-clamp, izindawo ezimanzi ezicwebezelisiwe nge-mirror. Ukushisa okungaqondile ngamanzi ajikelezayo kuvimbela izindawo ezishisayo futhi kuvikela izitshalo.
2. Ibhavu/I-Chiller Yamanzi Ejikelezayo E-Thermostatic
I-loop evaliwe inikeza amaphrofayili aqondile okubamba/ukupholisa (≈20–95 °C; kanye ne-chiller kuya ku-≈4–10 °C). Izinzwa zokugeza nomkhiqizo zigcina izindawo eziqinile zokusetha.
3. I-Agitator yesivinini esiguquguqukayo (I-Marine / I-Anchor)
Ukuxuba okushefa kancane kwezisekelo zobisi/zezitshalo; i-anchor lapho i-viscosity ikhuphuka. Ukuvalwa kwendle kanye nomklamo okwazi ukwenziwa yi-CIP.
4. I-Sensor Suite (Izinga Lokudla)
Izinga lokushisa le-Pt100 (elijwayelekile); i-pH yokuzikhethela, i-DO yokulawula inqubo kanye nedatha. Amachweba okuthatha isampula kanye nokulinganisa okungahlanzekile.
5. Ikhabhinethi Yokulawula ye-PLC + HMI (i-Siemens)
Izindlela zokupheka, ukukhiya okuhlanganisiwe, ama-alamu, izitayela, ukuthumela idatha ngaphandle, kanye nenketho yokusiza kude. Omunye umqhubi uqondisa ukubiliswa kwezigaba eziningi ngokuzethemba.
6. Ijeneretha Yomusi Kagesi (Ongakukhetha, ye-SIP)
Ihlinzeka ngomusi ogcwele kuphela ohlangothini lomkhiqizo ukuze kubulawe amagciwane uma kudingeka ngokwemigomo yokuqinisekisa.
7. Izikhiye ze-Skid/Trolley kanye nezokuphepha
Uhlaka oluhambayo oluncane, ama-caster akhiyayo, isivikelo samanzi aphansi sokugeza, isivikelo sokuvala ukushisa ngokweqile, isivalo/iswishi yomnyango.
IIsithambisi Sokugezela Amanzi Esikalini Selebhuisekela izinhlobo eziningi zezinto zokufaka kanye nezitayela zokubilisa, okwenza kube ngenye yezinhlelo eziguquguqukayo kakhulu ohlwini lwe-R&D lwe-EasyReal.
Ukuhambisana kwezinto ezibonakalayo
• Ubisi kanye noketshezi olusekelwe ezitshalweni: ubisi, isoya, i-oat, i-almond, ukhukhunathi
• Izisekelo zejusi netiye: i-apula, amagilebhisi, i-kombucha, ukuxutshwa kwamakhambi
• Imihluzi ye-microbial: ama-enzyme, ama-probiotic, imvubelo yokunambitheka
• Ama-protein slurry: ukuvutshelwa kwamaprotheni esitshalo noma eseli elilodwa
Izinketho Zokukhipha
• Ubisi olubilisiwe kanye neziphuzo ezingezona ezobisi
• Izithako ezicebile ngama-enzyme kanye namasiko e-probiotic
• Amatiye angenalo utshwala noma avutshelwe kancane
• Izinto ezibangela ukunambitheka kanye nephunga lokwakheka kokudla
Ukusethwa kwe-modular kuvumela abacwaningi ukuthi balungise amapharamitha enqubo ngokushesha phakathi kwezindlela zokupheka ezahlukene. Ukuphindaphinda kwe-batch-to-batch kuqinisekisa ukuthembeka kwedatha ukuze kwenziwe ngcono ukwakheka.
I-EasyReal iphinde inikeze izinsizakalo zokuqinisekisa ngezinga lokuhlola — ukuhlola izinto zokusetshenziswa kanye nezindlela zokupheka ngaphansi kwezimo zangempela zokukhiqiza ukuqinisekisa amandla okukhulisa. Lokhu kunikeza amaqembu e-R&D idatha ethembekile yokushintsha kusuka emiphumeleni yelabhorethri kuya emigqeni yezentengiselwano ngokuzethemba.
IIpulatifomu Yokulawula Ehlakaniphile ye-EasyRealiletha ukuzenzekela kwezimboni emishinini esezingeni lelabhorethri. Uhlelo lunezici ezilandelayo:
• Isixhumi esibonakalayo se-Siemens PLC kanye ne-HMIukuze kusetshenziswe izindlela zokupheka kanye nokuboniswa okunembile.
• Ukulawulwa kwamapharamitha okuzenzakalelayolokushisa, i-pH, ukushukuma, kanye nokujikeleza kwamanzi.
• Imisebenzi ye-alamu kanye ne-interlockezivikela ekushiseni okomile, ukucindezela ngokweqile, noma ukuphazamiseka kukagesi.
• Ukuqoshwa kwedatha nokuthunyelwa kwayo kwamanye amazwenge-USB noma i-Ethernet, okuvumela imibiko yokuhlolwa elandelekayo.
• Ukuqapha okukude(ongakukhetha) okuvumela onjiniyela ukuthi bafinyelele izitayela zokubilisa ngokuxhumeka kwenethiwekhi.
• Ukukhuliswa kwe-Modularukuze kuhlanganiswe namanye amamojula okuhlola e-EasyReal esikhathini esizayo — i-UHT sterilizer, i-deaerator, noma i-aseptic filler — okwakha umugqa ophelele wokuhlola omncane.
Ngale ndlela yokulawula, umqhubi oyedwa angabheka ukulandelana kokubilisa okuyinkimbinkimbi kwezigaba eziningi. Ama-setpoints ahlala eqinile ngisho nangesikhathi sokulinda isikhathi eside, futhi ukuhlolwa ngakunye kuveza imiphumela ehambisanayo ehambisana nokulindelekile kokusebenza kwezimboni.
Kusukela emqondweni kuya ekuqalisweni, iShanghai EasyReal Machinery Co., Ltd. inikeza ukwesekwa kusukela ekuqaleni kuze kube sekupheleni kwezinhlelo zokubilisa zelebhu kanye nezinhlelo zokubilisa ezisezingeni lokuhlola.
Ithimba lethu lobunjiniyela lisiza amakhasimende ngesinyathelo ngasinye:
1. Chaza ububanzi kanye nomkhiqizo oqondiwe (isiphuzo esibilisiwe, isiko lama-enzyme, iyogathi esekelwe ezitshalweni).
2. Ukwakheka komklamo kanye ne-P&ID eyenzelwe wena ngelebhu noma indawo yokuhlola.
3. Qinisekisa izinsiza ezifana nokuxhumeka kwamanzi, umusi, kanye nogesi.
4. Hlanganisa futhi uhlole zonke izingxenye efektri ye-EasyReal ngaphambi kokuthunyelwa.
5. Ukufaka isicelo endaweni noma ukuqinisekiswa okukude ngesixhumanisi sevidiyo.
6. Ukuqeqeshwa kanye nemibhalo yokusebenza kwansuku zonke, ukulungiswa, kanye nokuphepha.
Njengoba ineminyaka engaphezu kwengu-25 yesipiliyoni kanye namaphrojekthi emazweni angaphezu kuka-30, i-EasyReal iqinisekisa ukuthi ukutshalwa kwezimali kwakho kuletha ukusebenza okuphezulu, impilo yesevisi ende, kanye nemiphumela ye-R&D ethembekile.
Xhumana nathi namuhla ukuze uxoxe ngephrojekthi yakho noma ucele ukuhlolwa elabhorethri yethu yokuhlola.
Email: [email protected]
Iwebhusayithi: https://www.easireal.com/contact-us/
Imikhiqizo Ehlobene
