Umugqa Wokucubungula we-EasyReal Cherry ulethaukucubungula okuzenzakalelayo, okuhlanzekile, futhi okuphumelelayokokubiliama-cherry amnandifuthiama-cherry athambile (amuncu)Onjiniyela bethu baklame lolu hlelo ukuze luphathe isikhumba esithambile, esinamanzi amaningi.
Izici eziyinhloko zifaka:
● Ukuhlanza ngokushisa noma ukubulala amagciwane ukuze kusetshenziswe amajusi namajamu
● Umklamo we-Modular onezinketho zejusi, i-concentrate, i-puree, noma amafomethi agcwele imigodi
Amakhasimende angalungisa lo mugqa ukuze usetshenziswe ukuze kukhiqizwe ijamu elincane noma ijusi yezimboni enkulu. Isekela kokubiliukugcwaliswa kwesikhwama esingenasiphene esingenasiphenekwama-concentrate kanyeimbiza yengilazi/ukugcwalisa ithinikwemikhiqizo yokuthengisa. Izixazululo zethu ziyahlanganaI-PLC + HMIukuze kulandelwe idatha ehlakaniphile kanye nezexwayiso zamaphutha zesikhathi sangempela.
Njengoba ineminyaka engaphezu kwengu-25 yesipiliyoni kanye nokufakwa emazweni angaphezu kuka-30, i-EasyReal yakha imigqa ye-cherry ekhulisa isivuno, futhi ihlangabezane nezindinganiso zokuphepha kokudla emhlabeni jikelele.
Lo mugqa wokucubungula ama-cherry ufanela izimboni ezahlukene kuwo wonke amazwekazi. Sikhonze:
●Izimboni zejusiezikhiqiza ijusi le-cherry le-NFC noma iziphuzo ezixubile
●Ijamu futhi ilondoloze imikhiqizokusetshenziswa i-puree ene-Brix ephezulu, egcinwe isikhumba
●Abakhiqizi bokudla okuqandisiweenikeza ama-cherries e-IQF noma izingxenye eziqandisiwe ezinezimbobo
●Izimboni zezithelo ezisemathininiukupakisha ama-cherry amnandi ngesiraphu ukuze kuthengiswe
●Abasebenzisi be-puree yezimboniebisini, ebhikawozini, kanye nasefektri yamaswidi
Ama-cherry e-tart ayaziwa ngokudla kwawoizakhiwo zokulwa nokuvuvukalakanye nemiphumela yokuthuthukisa ubuthongo. Ama-cherry amnandi ayanikezai-fiber yokudla kanye ne-vitamin CKokubili kudinga ukuphathwa okusheshayo nokuhlanzekile ukuze kuvinjelwe ukonakala futhi kulondolozwe izinzuzo zezempilo.
EMpumalanga Yurophu naseTurkey, umugqa wethu wokukhipha ama-cherry + IQF uphatha amathani angu-2-5 ngehora ukuze uthunyelwe kwamanye amazwe eqandisiwe. ENingizimu Melika, izikhungo eziningana ze-cherry jam zithembele ku-cherry jam yethu.izinhlelo zokupheka nge-vacuumKungakhathaliseki ukuthi ungumlimi okhula emikhiqizweni enenani elingeziwe noma uhlobo lwezithelo oludumile, i-EasyReal inikeza ukulungiselelwa okungabizi kakhulu nokulungele ikusasa.
Ukukhetha umugqa ofanele kuncike ekutheniuhlobo lomkhiqizo,umthamo wansuku zonke, futhiukupakishwaNansi indlela yokunquma:
Uhlobo Lomkhiqizo Wokugcina
● Ijusi / I-Concentrate → Idinga ukwelashwa nge-enzyme, i-decanter, i-pasteurizer, kanye ne-aseptic filler
● I-Cherry Jam / Preserve → Idinga i-pulper, i-vacuum evaporator, i-jam cooker, i-glass jar filler
● I-IQF Ephelele noma Ephakathi → Idinga ukususwa komgodi + umhubhe wokupholisa umoya + ifriji ye-IQF
● Okuphelele Okusemathinini / Okuhlukaniswe Phakathi → Kudinga ukususa umgodi + ukukala isiraphu + ukuthungwa kwethini
Amandla Okucubungula Kwansuku Zonke
● < 5 amathani ngosuku → Umugqa ohlangene one-batch sterilization kanye ne-manual pitting
● Amathani angu-5–20 ngosuku → Umugqa ozenzakalelayo onemishini yokuwasha eqhubekayo, i-pitter yebhande
● Amathani angu-20 ngosuku → Umugqa ozenzakalelayo ngokuphelele one-pitter enemizila eminingi, i-spiral blanched, ukulandelela kwe-PLC
Uhlobo Lokupakisha
● Isikhwama esingenamagciwane esifakwe emshinini (200L): silungele ukugxila kwejusi/i-puree
● Ibhodlela lengilazi/ithini: lamajamu, ama-preserve, noma ama-cherry aphelele
● Isikhwama somcamelo / ibhodlela le-PET lokuthengisa: lidinga uhlelo lokugcwalisa ngokushisa olunembile
Sitshele izidingo zakho zokukhipha bese sizolungisa ikhambi.
Nansi indlela ejwayelekile yokushintshashintsha kusuka ku-cherry entsha kuya kumkhiqizo oqediwe:
Ukwamukela I-Cherry Engavuthiwe → I-Dribrating Feeder → Ukuwasha Nokuxubha → Ukuhlunga (ngesandla noma ngokubonakalayo) → Ukuhluza → Ukukhipha ujusi / Ukuxubha / Ukuqandisa kwe-IQF → Ukushisa noma Ukufutha → Ukuhwamuka (kokugxilisa noma ijamu) → Ukugcwalisa Nokuvala (isikhwama esingasenamagciwane, ibhodlela, ithini, imbiza) → Uhlelo Lokuhlanza lwe-CIP
Izindlela ezahlukene ngokusekelwe kumkhiqizo:
●Ijusi: Ukubhubhisa → Umshisi → Ukucindezela ibhande → I-Pasteurizer → Isigcwalisi se-Aseptic
●I-Puree / i-Jam: Ukudiliza → I-Pulper → Ithangi Lokupheka Le-Vacuum → Isigcwalisi Sejari
●Okukheniwe: Ukuqothula → Ukufakwa kwesiraphu → I-Blancher → I-Seamer → Umhubhe wokuvala inzalo
Sihlela imephu yenqubo ukuze ivumelane nokwakheka kwesitshalo sakho.
I-Cherry Destoner (i-Pitter)
I-cherry destoner ihlukanisa imigodi kahle nezithelo ngomonakalo omncane. Ifanelekela ukuqothula, ukugaya, nokuhlukanisa izithelo ezahlukene zamatshe. Izici zifaka:
1.Ukwehlukaniswa kwe-pulp kanye ne-residue okuzenzakalelayo.
2.Ingahlanganiswa emgqeni wokukhiqiza noma isetshenziswe njengeyunithi ezimele yodwa.
3. Zonke izingxenye ezithinta umkhiqizo zenziwe ngensimbi engagqwali esezingeni eliphezulu, ezihlangabezana nezindinganiso zokuhlanzeka kokudla.
● Iphatha amathani angu-1–5 ngehora
● Kugcina ubuqotho benyama obungaphezu kuka-90%
● Kufanelekela ama-cherry amasha nalawo aqoshiwe
● Idayi eshintshwa kalula ngobukhulu obuhlukene be-cherry
● Imfucuza ephansi uma iqhathaniswa nama-pitter esitayela sesando
● Isinyathelo esifanele sangaphambi kwejusi, ijamu, i-IQF, noma amafomethi asemathinini
okusamathundulukaUmshini Wokuvuthela Nokuwasha Umoya
Le yunithi isusa ukungcola, amaqabunga, kanye namagciwane angaphezulu. Ihlanganisa uhlelo lokugeza amanzi kanye nesistimu yamabhamuza.
● Kususa insalela yezibulala-zinambuzane kanye nenhlabathi
● Umthuthi oqhubekayo onesivinini esilungisekayo
● Kuvimbela ukwakheka kwamagciwane ngaphambi kokuba kungene imigodi
● Yakhelwe ukuqaqa okulula kanye nokuhlanzeka kwansuku zonke
I-Cherry PUmshini Wokubhoboza Nokuhluza
Ukuze uthole ijamu kanye ne-puree, lo mshini ususa izikhumba nembewu.ama-rotor angenasici anezigaba ezimbilifuthiosayizi be-mesh abalungisekayo.
● Yenza i-puree ebushelelezi, engenambewu
● Igcina umbala kanye nezakhamzimba
● Isetshenziswa kanye ne-vacuum evaporator
● Zonke izingxenye zokuxhumana ziyi-SS304 noma i-SS316 yezinga lokudla
● Ingacubungula nama-cherry asele efakwe noma aqandisiwe
I-Cherry Juice Belt Press
Le yunithi yokukhipha isebenzisa amandla adonsela phansi kanye nokucindezela komshini ukudonsa ujusi kuma-cherry achotshoziwe. Isakaza i-mash ebhandeni lokuhlunga bese iyicindezela ngama-roller.
● Ukukhishwa okuqhubekayo kufika ku-20,000 L/h
● Isivuno esikhulu kanye nomswakama ophansi
● Kufanelekela ama-cherry amuncu ane-asidi ephezulu
● Kulula ukuyihlanza ngama-nozzles ahlanganisiwe okufutha
● Ukucindezela okulungisekayo ngokusekelwe ekujiyeni kwe-pulp
Isivuvulisi se-Cherry Vacuum
Lo mhwamuko ususa amanzi ngaphansi kokushisa okuphansi, ulondoloze umbala we-cherry kanye nephunga elimnandi.umklamo wefilimu ewayoukuze kuphume amanzi ngokushesha.
● Kuthuthukisa i-Brix ye-jam noma i-concentrate
● Uhlelo lokonga amandla olufinyelela kumiphumela emithathu
● Amavithamini azwela ukushisa ahlala ephilile
● I-HMI yesikrini sokuthinta ukuze kube lula ukuyisebenzisa.
● Ukuqapha okuzenzakalelayo kwe-Brix
● Iyunithi yokubuyisela iphunga ongayikhetha
Umhubhe Oqandisayo weCherry IQF
Umhubhe usebenzisa umoya obandayo ukuze uqandise ama-cherry ngamanye ngemizuzwana. Ugcina isimo sezithelo futhi uvimbele ukunamathela.
● Ibhande lensimbi engagqwali lokuhamba komoya
● Indawo engu-35°C enokusatshalaliswa komoya okulinganayo
● Kulungele ukuthunyelwa kwamanye amazwe eqandisiwe emabhokisini angu-10kg noma ezikhwameni ezingu-500g
● Ukufinyelela okulula kokuhlanza iqhwa
● Kufanelekela ama-cherry anezimbobo noma aphelele
Lo mugqa wokucubungula ama-cherry uvumelana nalokhu:
●Ama-cherry amnandi(ukuthungwa okuqinile, i-asidi ephansi, usayizi omkhulu)
●Ama-cherry amuncu(ithambile, ithambile, ivame ukusetshenziswa ezimbonini)
Silinganisa imishini ukuze sithole uhlobo lwe-cherry, usayizi, kanye nokuqina kwayo. Ama-Destoners angashintshanisa amakhanda abe ububanzi obuhlukene. I-Pulper kanye ne-belt press zivumela izinguquko ze-mesh. I-IQF freezer iphatha izithelo ezigcwele, izingxenye, noma izingcezu.
Izinketho zokukhipha zifaka:
●Ijusi: I-NFC, ecacisiwe, noma egxilile
●I-Puree / i-Jam: Bushelele noma ngezingcezu
●I-IQF iqandisiwe: Okuphelele noma izingxenye
●Okukheniwe/Okufakwe ebhodweni: Kusiraphu noma ujusi wemvelo
●Gxila: I-Brix 65–70 cherry concentrate
Umugqa owodwa ungashintsha phakathi kwamafomethi ngokushintshashintsha okufushane. Lokho kunikeza ama-packers esizini izinketho eziningi zokukhipha kanye nenzuzo yonyaka wonke.
Umugqa wokucubungula ama-cherry we-EasyReal usebenza ku-uhlelo lokulawula oluhlakaniphile lwe-PLC + HMI oluhlanganiswe ngokugcweleLokhu kuvumela opharetha ukuthi baqaphe, balawule, futhi balungise inqubo ephelele—kusukela ekuhlanzeni kuya ekugcwaliseni—ku-interface eyodwa yesikrini sokuthinta.
Ungakwazi:
●Setha amazinga okushisaukuze kufakwe i-pasteurization noma kuphume umhwamuko
●Isivinini somugqa wethrekhi, ukukhiqizwa kwejusi, kanye nevolumu yokugcwalisa
●Gada imijikelezo yokuhlanza ye-CIP
●Thola izaziso zesikhathi sangempelauma kwenzeka ukucindezeleka, izinga lokushisa, noma amaphutha omshini
●Gcina amaqoqo okukhiqiza kanye nedatha yomkhiqizo wokulandelela
Uhlelo lusebenzisaI-Siemens PLCfuthiAmaphaneli okuthinta e-HMILokhu kusetha kusiza ukunciphisa isikhathi sokuqeqeshwa komqhubi futhi kuqinisekisa ukunemba okuphezulu ngesikhathi sokugijima kwe-cherry kwesizini.
Lokhu kusiza isitshalo sakho ukuthi sihlangabezane nemithethonqubo yokulandelela yedijithali futhi kuvumela ukuxazulula izinkinga kude. Ezitshalweni zemikhiqizo eminingi, izindlela zokupheka zingahlelwa kusengaphambili ukuze kushintshwe ngokushesha phakathi kwezindlela zejusi, ijamu, noma i-IQF.
Lolu ngqimba oluhlakaniphile luguqula umugqa wakho we-cherry kusuka ekusethweni komshini ubeipulatifomu yokukhiqiza eqhutshwa idatha, ilungele izimboni zokudla zesimanje.
Ngineminyaka engaphezu kwengu-25 ngisebenza kubunjiniyela bokucubungula izithelo kanye namakhasimende kulo lonke izweAmazwe angaphezu kuka-30, I-Shanghai EasyReal Machinery Co., Ltd. inikeza enye yezinkampani ezithengisa kakhuluizixazululo zokucubungula ama-cherry ezingabizi kakhulu nezifakazelwe emhlabeni jikeleleemakethe.
Kungakhathaliseki ukuthi uqalisa umkhiqizo we-cherry wesizini noma ukhulisa ibhizinisi lakho lokuthumela ijusi noma eliqandisiwe, sizokusiza ukuthi uqalise. Kusukela ekwakhiweni kwemishini kuya ekuhleleni izinsiza, ithimba lethu linikeza ukwesekwa okugcwele kobuchwepheshe kanye nokufakwa endaweni.
Ungalindela:
● Imishini yensimbi engagqwali esezingeni eliphezulu
● Isikhathi esifushane sokulethwa kanye nezinketho zokunwetshwa kwe-modular
● Izingxenye ezisele zesikhathi eside kanye nokusekelwa okukude
● Ukucushwa ngokwezifiso ukuze kufanelane nohlobo lwakho lwe-cherry kanye nemakethe eqondiwe
Xhumana nathi manjeukuxoxa ngezidingo zakho zokucubungula ama-cherry:
I-imeyili:[email protected]