I-Chili Sauce Production Line
Shintsha Ushizi Omusha ube Isosi Elungele Imakethe Esebenza Ngokukhulu Ukusebenza kahle
II-EasyReal Chili Sauce Production Lineiletha isixazululo esiphelele sokuphatha izinhlobo ezahlukene zikachili, okuhlanganisa okubomvu, okuluhlaza okotshani, okuphuzi, iso lenyoni, i-jalapeño, ne-habanero. Uhlelo lulawula izikhumba eziqinile, imbewu, kanye nezinhlaka zefiber ngokugaya okunembayo nokupheka okushisayo. Iphinde inikeze ukulawula okuqinile kokuthungwa, izinga lokushisa, nokuphepha kwe-microbial.
Lo mugqa uhlanganisa:
● Umshini wokuwasha ovuthela umoya + ibhulashi ukuze uhlanzeke kahle
● I-Destemmer nesikhiphi sembewu ukuze uhlanze ama-pods aluhlaza
● Igayo lesando noma i-colloid grinder ukunciphisa usayizi wezinhlayiyana
● Amaketela okupheka anejakhethi noma ama-cooker aqhubekayo okuthuthukisa ukunambitheka
● Ishubhu kushubhu noma isibulala magciwane sepuleti ukuze kuqinisekiswe ukuzinza kweshalofu
● Imishini yokugcwalisa ngokuzenzakalelayo kanye ne-capping yamabhodlela, izimbiza, noma izikhwama
Sakha umugqa ngezigaba zemodular ukuze uvumelane nezidingo zomthamo ohlukene—usuka ku-500 kg/h ukuya kumathani ayi-10/h. Izinto ezisetshenziswayo zihlangabezana namazinga ebanga lokudla (SUS304/SUS316L), nawo wonke amapayipi aphucuziwe futhi alungele i-CIP. Kuhlanganiswe nesistimu yethu yokulawula ehlakaniphile, abasebenzisi bangaqapha izinga lokushisa, izinga lokugeleza, kanye nokunemba kokugcwalisa ngesikhathi sangempela.
Umuzwa womhlaba wonke we-EasyReal ekucubunguleni isoso usisiza ukuthi silethe imishini elingana iresiphi yakho yengxube ye-chili kanye nezintandokazi zesifunda, kungaba ngesoso kachili evutshelwe ngesitayela sase-Asia, i-salsa roja yesitayela sase-Mexico, noma isoso eshisayo yesitayela sase-American Louisiana.
Kusukela Ekushiseni Kwesitayela Somgwaqo ukuya Emabhodleleni Alungele Ukuthekelisa
Isistimu yokucubungula isoso ye-chili ye-EasyReal ilungele izimakethe ezahlukahlukene nokwakheka:
1. Izimboni ze-condiment kanye ne-Sauce
Abakhiqizi be-chili enamathiselwe ebhodleleni, i-pepper purée, i-sambal, ne-sriracha basebenzisa ulayini wethu ukulawula ukushisa, i-asidi, nokuthungwa kwekhwalithi ephindaphindwayo.
2. Izinkampani Ezilungele Ukudliwa Nezokulungiselela Ukudla
Sebenzisa umugqa ukwenza izisekelo zokunambitheka okusekelwe kupelepele zama-noodle, izitshulu, amaphakethe okudla osheshayo, namasoso okudipha.
3. Abathumeli Bokudla Bezizwe
Abakhiqizi be-Korean gochujang, i-chili paste yase-Thai, noma i-salsa yase-Mexican bayazuza kumthamo wethu wesithako oguquguqukayo kanye nezinketho zokupakisha (amabhodlela engilazi, amasaka, noma izikhwama ezinamapopu).
4. Ukudla Co-Packers kanye OEM Brands
Udinga ukucubungula izinhlobo ezahlukene zikachili emgqeni ofanayo? I-CIP yethu esheshayo, amakhanda okugaya alungisekayo, nezinketho eziningi zegedlela lokupheka kwenza ukushintsha phakathi kwamaresiphi kube lula.
5. Imikhiqizo Yesifunda Encane Iyakhuphuka
Kusukela kumaqoqwana wezingcweti kuya ekuphumeni okukhulu okungaqhubekiyo, sinikeza izixazululo ezingaka ezinezindlela zokuthuthukisa ezithengekayo.
Kungakhathaliseki ukuthi ufuna upelepele omisiwe, upelepele omusha, noma ushizi obilile, i-EasyReal ithunga izinyathelo zokwelashwa kwangaphambili ukuze kuvikelwe izinhlanganisela zokunambitheka, ukunciphisa izinsalela zesikhumba, nokuqinisekisa ukugcinwa kwe-capsaicin ephezulu.
Fanisa Okukhiphayo, Uhlobo Lomkhiqizo, kanye Nokupakishwa kokuthi Ukusetha Okulungile
Lapho ukhetha umugqa wakho we-chili sauce, cabangela izici ezilandelayo:
1. Umthamo Wokukhiphayo
● 500–1000 kg/h: Ilungele ukugijima komshayeli noma amabhrendi wesifunda
● 1–3 amathani/h: Ifanela abakhiqizi be-condiment abasezingeni eliphakathi
● 5–10 amathani/h: Idizayinelwe izimboni ezinkulu ezinezidingo zokuthekelisa zevolumu ephezulu
2. Qeda Uhlobo Lomkhiqizo
●Upelepele unamathisele / upelepele ochotshoziwe: Ukugaya okumahhadla, ukupheka okuncane, kugcwaliswe kushisa noma kuseptically
●Isosi eshisayo ethambile: Ukugaya okuhle, i-puree ehlungiwe, ukuthungwa kwe-emulsified
●Isoso ye-chili evutshiwe: Idinga amathangi engeziwe kanye nokulawula okusekelwe esikhathini sokuguga
●Isoso kachili eluhlaza: Idinga ukushisa okuthambile, izinyathelo ze-anti-oxidative, nokulondolozwa kombala
●Inhlanganisela ye-multi-flavour: Isekela i-garlic, uviniga, ushukela, i-oyela dosing yamafomula wesifunda
3. Ifomethi yokupakisha
●Amabhodlela engilazi / amabhodlela e-PET: Idinga okokugeza ibhodlela, ukugcwaliswa okushisayo, i-capping
●Izikhwama / izikhwama: Idinga i-pouch filler + isiteshi sokuvala
●Isigubhu noma isikhwama sebhokisi: Ifanele ukugcinwa kwenqwaba ye-chili ye-mash
Onjiniyela bethu bangancoma izakhiwo ezisuselwe ku-viscosity yakho yeresiphi, izinga lokushisa lokuvala inzalo, kanye nesivinini sokupakisha. Sinikeza kokubili ukusetha kwe-semi-automatic kanye nokuzenzakalelayo ngokugcwele.
Ukusuka kuChili Omusha kuya Ebhodleleni Elivaliwe - Isinyathelo Ngesinyathelo
Nakhu ukugeleza okuvamile kokukhiqizwa kwesosi kachili eshisayo:
1.U-Chili Oluhlaza Uthola
Hlunga ngohlobo (okusha, okuqandisiwe, okubilile)
2.Ukugeza nokuhlanza
Iwasha komoya + iwasha ibhamuza → iwasha yebhulashi
3.Ukwehliswa nokususa imbewu
Hlukanisa iziqu kanye nembewu (uma kudingeka)
4.Ukuchoboza / Ukugaya
Isigayo sesando sikachili noma isigayo se-colloid sokunciphisa izinhlayiyana
5.Ukupheka & Emulsifying
I-kettle cooker noma i-mixer yokushisa eqhubekayo yokunambitha, ukulawula umbala
6.Engeza Izithako
I-garlic, usawoti, ushukela, amafutha, uviniga, njll.
7.I-Homogenization / Ukucwengwa
Ongakukhetha, kumasoso abushelelezi
8.Ukuvala inzalo
Ishubhu kushubhu noma isibulali magciwane sepuleti ku-95–121°C
9.Ukugcwalisa & Capping
Ukugcwaliswa okushisayo noma ukugcwaliswa kwe-aseptic kwezimbiza, amabhodlela, izikhwama
10.Ukupholisa nokulebula
Isipholile somhubhe → ukulebula → ukupakisha
Lokhu kugeleza kungalungiswa ngokusekelwe kumthombo we-chili kanye nefomethi yomkhiqizo.
Imishini Enamandla, Ethembekile Eyakhelwe Ukugeleza Komsebenzi Okunezinongo
Umshini ngamunye kulayini udlala indima ebalulekile. Nanka amaphuzu avelele ayinhloko:
Umshini Wokuwasha Nokuhlunga Ushizi
Lolu hlelo lusebenzisaukugeza amabhamuza + izifutha komoya + amabhulashi athambileukususa inhlabathi, uthuli, nezinsalela zezibulala-zinambuzane. Ukugeleza komoya kugcina izikhumba zepelepele ezithambile zingalimali. Isakhiwo sihlanganisa umbhede othambekele wokudonsa amanzi kanye nokuchichima kweziqu ezintantayo. Uma kuqhathaniswa nokugeza ngezandla, kunciphisa abasebenzi futhi kuthuthukisa ukuthuthwa kwendle.
I-Chili Destemmer & Separator Seed
Yakhelwe ngama-rotary blade nezigubhu ezinezimbobo, le yunithi isusa izinhlanga nembewu enkulu kupelepele omusha noma obilile. Ilungisa isivinini ukuze ihambisane nohlobo lwepelepele (isb., upelepele waseMexico owugqinsi uma uqhathaniswa neso lenyoni encane). Idizayini yensimbi engagqwali iqinisekisa ukuphepha kokuxhumana nokudla kanye nokuhlanza okulula. Lesi sinyathelo sibalulekile kumasoso abushelelezi.
Chili Hammer Crusher / Colloid Grinder
I-chili crusher ine-aisando esiphenduka ngesivinini esiphezuluyokugaya amaholo. Ukuze uthole ukuthungwa okuhle, i-isigayo se-colloidisebenzisa igebe le-rotor-stator ukuze i-emulsify izinhlayiya. Isivinini se-rotor sifinyelela ku-2800 rpm. I-grinder isekela ukulungiswa kwegebe okungenazinyathelo, okwenza kube lula ukushintsha phakathi kwe-chunky ne-sauce textures ebushelelezi.
Igedlela Lokupheka Elinejakhethi / Umpheki Oqhubekayo
Iketela elinejakhethi lisetshenziswaumusi noma ukushisa kukagesiukupheka kancane nokufaka ukunambitheka. Isekela ukuyaluza nokulawula izinga lokushisa. Ngemigqa ephumayo ephezulu, sinikeza auhlobo lwesikulufu esiqhubekayo noma umpheki wokushisa weshubhu, okuthuthukisa ukusebenza ngenkathi kugcinwa ukungaguquguquki. Ukupheka kusiza ukuphula izindonga zamaseli futhi kuthuthukise iphunga likachili.
I-Tube-in-Tube Si-terilizer
Eyethui-tube-in-tube sterilizerkuyasebenzaIsishintshi sokushisa esingaqondile:Sebenzisa amanzi ashisayo ukushintshanisa ukushisa nomkhiqizogwema ukushisa umusi oqondileyomkhiqizo futhi iqinisekisa ukuvikeleka okuphezulu kwama-flavour ngaphandle kokungcoliswa noma ukuhlanjululwa komkhiqizo futhi ifake inzalo isoso kachili ku-95–121°C. Iqinisekisa ukuphepha kwe-microbial ngaphandle kokushisa umkhiqizo. Iyunithi ihlanganisa ishubhu yokubamba, ithangi lebhalansi, nokulawula okuzenzakalelayo kokucindezela emuva. Uma kuqhathaniswa nomjovo we-steam, ivikela ukunambitheka nombala kangcono.
I-Chili Sauce Filling & Capping Machine
Sinikezaama-piston fillers ama-pastes aminyenefuthiamandla adonsela phansi noma imishini yokugcwalisa ukushisa yamasoso abushelelezi. Ukuma kwebhodlela/imbiza, umthamo we-nitrogen (uyazikhethela), namakhanda okugcwalisa ashintsha ngokushesha kuqinisekisa ukupakishwa okuphumelelayo. Isiteshi se-capping esihlanganisiwe siphatha ama-twist caps noma ama-flip-tops. Ukunyakaza okushayelwa yi-Servo kukhulisa ukunemba nesivinini.
Yenza noma yiluphi uhlobo lwe-Chili - Ukusuka Esweni Lenyoni kuya ku-Bell Pepper
Ulayini wesoso kachili we-EasyReal uphatha izinhlobo eziningi ze-chili nezingxube. Ukuthi uyasebenzisaupelepele omusha, i-mash evutshiwe, nomaama-pods afriziwe, imishini ijwayela kalula ngokuthuthukiswa kwe-modular. I-destemmer ne-grinder yamukela kokubili ama-chili pods amancane namakhulu, okuhlanganisa:
●Upelepele obomvu(isb, i-cayenne, i-serrano)
●Upelepele oluhlaza(isb, i-jalapeno, i-Anaheim)
●I-chili Mash evutshiwe
●Upelepele ophuzi / bell
●Iso lenyoni i-chili / Chili yaseThai
●I-chili ebhenyiwe noma eyomisiwe elangeni (ngemuva kokubuyiselwa emanzini)
Eyethuamayunithi okugaya asekela ukuthungwa okuhle nokumahhadla, kusukela ku-salsa yesitayela sase-Mexican eshubile ukuya kwisosi eshisayo yase-Louisiana ebushelelezi. Ungakwazi futhi ukwengezau-anyanisi, u-garlic, uviniga, amafutha, ushukela, isitashi, noma ukuqinaphakathi nenqubo. Ukuze uthole amasoso ane-viscosity ephezulu (isb., unamathisele we-chili-garlic), sihlinzekaama-vacuum mixers noma ama-agitator anengqimba ekabiliukugwema amaphakethe omoya.
Amafomethi okukhiphayo angashintshwa kalula:
● Shintsha kusukaibhodlela lengilazi sauce eshisayokuisikhwama se-chili unamathiselengokushintsha umshini wokugcwalisa.
● Sebenzisa amamojula ahlukene okuvala inzalo (ishubhu kushubhu noma ishubhu) kuye ngokuthi i-viscosity nokubamba kwezinga lokushisa.
● Inquboinhlanganisela ye-multi-flavour(isoso ye-chili emnandi, i-sambal, noma uwoyela obabayo wesitayela se-Sichuan) namathangi okudosa aqondene neresiphi.
Kungakhathaliseki ukuthi usebenzisa amaqoqo esizini noma ukukhiqiza unyaka wonke, ulayini unikeza isivinini esikhulu sokushintsha kanye nokugcinwa kwenkumbulo yeresiphi ohlelweni lwe-PLC.
Bona Konke Ukunyakaza kwe-Chili – Landelela, Lawula, futhi Ulungise
I-EasyReal ihlomisa umugqa wesoso kachili nge-EJalimane SiemensPLC + HMI uhlelo lokulawulangokubonakala kwenqubo yesikhathi sangempela. Uthola izikrini zokulawula ezinembile ezinama-alamu, amajika athrendayo, nezilungiselelo zepharamitha ezenzelwe imojuli ngayinye.
Izici Eziyinhloko:
●Iswishi yeresiphi yokuthinta okukodwa: Izilungiselelo zesitolo zenhlanganisela ngayinye ye-chili (izinga lokushisa, izinga lokugeleza, ububanzi be-viscosity)
●Izinga lokushisa nokucindezela ukungena: Landela umkhondo wokuvala inzalo kanye nedatha yokupheka ukuze uqinisekise ukuthobela i-HACCP
●Izinzwa zezinga ezizenzakalelayo: Qaphela amathangi okuphakelayo ukuze ugweme ukuchichima noma ukugijima okomile
●Ukuxilongwa kwesilawuli kude: Thola ukwesekwa konjiniyela bakwa-EasyReal ngoxhumano lwe-Ethernet
●Ukulawula kwe-CIP (Clean-in-Place).: Setha imijikelezo yokuhlanza yamapayipi, amathangi, nezigcwalisi
Uhlelo lwenza lula ukuqeqeshwa, lunciphise amaphutha, futhi luthuthukise ukungaguquguquki. Ungasetha ivolumu yokugcwalisa, inani lamabhodlela, nesikhathi sokupheka ngokuthepha okumbalwa. Olayini abaphakathi nendawo nabakhulu, sihlinzeka ngamasistimu anezikrini eziningi zokuqapha ukupheka, ukuvala inzalo, kanye nezindawo zokugcwalisa ngokuhlukene.
NgokusebenzisaImikhiqizo efana ne-Siemens, Schneider, no-Omron, i-EasyReal iqinisekisa ukusebenza okuzinzile kanye nokutholakala kwezingxenye ezisele zomhlaba jikelele. Ungakwazi futhi ukuhlanganisaamakhodi ebhakhodi noma amaphrinta amarekhodi eqoqoukuze kulandeleke ukukhiqiza.
Vumela i-EasyReal Ikusize Ukuletha Ukushisa Emakethe
Ngineminyaka engaphezu kwengu-25 yesipiliyoni ekucutshungulweni kwezithelo nemifino,I-Shanghai EasyReal Machinery Co., Ltd.inikeza izixazululo ze-turnkey chili sauce ezithenjwa amafekthri kuE-Asia, eLatin America, e-Afrika naseMpumalanga Yurophu.
Sisekela:
● Ukuhlelwa kwenqubo ngokwezifiso kanye nokuhlelwa kwefekthri
● Ukuhlolwa kwesikali selebhu nokuhlolwa kwefomula ye-chili mash noma ama-pods eluhlaza
● Ukufakwa, ukugunyazwa, nokuqeqeshwa komsebenzisi wendawo
● Izingxenye ezisele zangemuva kokuthengiswa kanye nokusekelwa kwezobuchwepheshe okuku-inthanethi
● Ubambiswano lwe-OEM/ODM lokuthunyelwa kwempahla enophawu
Kungakhathaleki ukuthi uluhlobo luni lwepelepele, isitayela sososo, noma inhloso yokupakisha, i-EasyReal ingamisa imishini efanele ukuze uthole imiphumela ebushelelezi, ebabayo, futhi eqinile.
Izigaba zemikhiqizo
