Goji Berries Processing Line
Smart Extraction, Sterilization & Filling for Goji Products
EasyReal’s goji berries processing line handles raw material, washing, crushing, preheating, pulping, vacuum degassing, homogenizing, sterilization, and aseptic filling. We design each unit to protect the fragile nutrients in goji berries—like polysaccharides, carotenoids, and vitamin C. With gentle thermal control and sealed piping, the system keeps bioactive compounds intact.
You can process fresh goji berries, rehydrated dried berries, or cold-stored raw materials. Our modular layout includes a goji berry washer, soaking tank, pulping machine, vacuum deaerator, multi-effect falling film evaporator, tube-in-tube sterilizer, and aseptic bag filler. You can choose to produce:
●NFC goji juice (direct consumption)
●Goji pulp (for yogurt, smoothies, baby food)
●Goji concentrate (for B2B export or extract base)
Each system includes CIP cleaning, energy reuse design, and integrated smart control for traceability and quality control. Output ranges from 500 kg/h to 10,000 kg/h, ideal for both startups and scaled factories.
From Nutraceuticals to Beverage Brands—Endless Market Opportunities
Goji berries are rich in goji polysaccharides, beta-carotene, and natural antioxidants. They support immunity, protect the liver, and slow aging. This makes them a top raw material for:
●Functional drinks
●TCM (Traditional Chinese Medicine) formulas
●Vegan and wellness smoothies
●Herbal extract factories
●Baby food brands
●Export-oriented concentrate traders
EasyReal’s goji berries processing line serves multiple sectors:
●Health & functional beverage manufacturers
●Pharmaceutical & TCM companies
●Fruit product processors in China, Southeast Asia, EU
●Organic food suppliers in North America & Europe
●Contract manufacturers for private-label wellness brands
We help clients build GMP-compliant, HACCP-ready plants with global certifications. Whether you sell 200ml juice pouches or bulk 200L goji extract drums, EasyReal’s line supports all formats.
Match Your Capacity, Product Type, and Packaging Needs
When designing your goji berry line, consider the following factors:
1.Capacity:
●Small scale: 500–1,000 kg/h (pilot projects, herbal shops)
●Medium scale: 2,000–3,000 kg/h (regional beverage factories)
●Large scale: 5,000–10,000 kg/h (export-grade production)
2.End product types:
●NFC juice: Simple filtration, direct filling
●Goji pulp: More pulping, gentle deaeration
●Concentrate: Requires evaporation system
●Herbal blend: Needs mixing and pasteurization tank
3.Packaging format:
●Retail: Glass bottles, PET, or spouted pouches
●Bulk: Aseptic 220L bag-in-drum, 3~20L or other size BIB aseptic bags
●Extract-grade: Thick concentrate in steel drums
EasyReal will recommend the right pre-treatment, pulping, sterilizing, and filling modules based on your product goal. All systems allow future upgrades.
Step-by-Step from Raw Goji to Shelf-Ready Products
1. Raw Material Handling
Fresh or dried goji berries are sorted, soaked (if dried), and rinsed.
2. Soaking & Softening
Goji berries are soaked in warm water for 30–60 minutes to rehydrate and soften skin.
3. Crushing & Preheating & Pulping
Crushing wolfberry to small particles, then preheating it for break down pectin and increase pulp yield. EasyReal’s pulping machine can remove peel and seeds and get the raw wolfberry pulp.
4. Filtration & Deaeration
Juice is filtered and air is removed with a vacuum deaerator to protect color and taste.
5. Evaporation (optional)
Falling film evaporator concentrates juice up to 42°Brix if making concentrate.
6. Sterilization
Tubular sterilizer heats pulp to 105~125 °C to kill germs. And adopt Tube-in-tube sterilizer for concentrated juice.
7. Aseptic Filling
Sterilized juice is filled into aseptic bags by EasyReal Aseptic Bag Filler
Goji Washer and Soaking Machine
This machine removes soil and pesticide residue from fresh or dried goji berries, gently rehydrates dried berries. The cleaning equipment uses air-blow washing machine, and the tumbling motion of the air-water mixture effectively avoids collisions, knocks, and scratches during the cleaning process, allowing the wolfberries to flow evenly.
Goji Pulping Machine
The goji pulping machine uses a fine mesh and high-speed rotating rotor to separate seeds and skin from the pulp. It processes soft, soaked berries with minimal damage. You can adjust the screen size for puree or juice. The stainless steel build is resistant to acid in goji. This machine achieves up to 90% yield and supports CIP auto cleaning.
Vacuum Deaerator for Goji Juice
The vacuum deaerator removes air from the juice to preserve color and nutrients. It uses a sealed vacuum tank to protect beta-carotene and prevents oxidation. The deaerator is key for preventing bottle bloating during storage. It is fully automated and adjusts vacuum level for different batches.
Falling-Film Evaporator for Goji Concentrate
The falling-film evaporator heats the juice in thin layers across vertical tubes. It quickly removes water at low temperatures. This protects goji polysaccharides and keeps aroma intact. The evaporator uses steam heating and a vacuum system. You can choose from single-effect or multi-effect versions for energy saving.
Sterilizer for Goji Products
This sterilizer uses overheated water for indirect heat exchange with goji juice or puree to achieve sterilization. Depending on product viscosity, either a tubular sterilizer or a tube-in-tube sterilizer is used—each structure optimized for specific material characteristics. The system includes a temperature recorder and a back-pressure valve to ensure precise control. It effectively processes both juice and thicker pulp, inactivating enzymes and ensuring long shelf life.
Aseptic Filling Machine for Goji Extract
The aseptic filler fills goji concentrate or juice into sterile bags under Class-100 conditions. It uses steam-sterilized valves, HEPA filters, and touch-free filling nozzles. You can fill 1L, 5L, 220L, or 1,000L containers. The filler avoids oxygen contact and supports hot or ambient filling. It includes auto weighing and cap sealing.
Flexible Input: Fresh, Dried, or Frozen Goji—Multiple End Product Formats
The EasyReal goji berries processing line handles a wide range of raw materials with consistent output quality. You can use:
●Fresh goji berries (from domestic farms or cold-chain transport)
●Sun-dried or oven-dried berries (rehydrated before pulping)
●Frozen berries (defrosted with water preheating unit)
Each material type has slightly different processing needs. Fresh berries require fast sorting and soft crushing. Dried berries need longer soaking and fiber separation. Frozen berries benefit from gentle warming to protect their structure. Our soaking and pulping systems are adjustable to match these variations.
End product flexibility includes:
●Goji juice
●Goji puree
●Goji concentrate (42 Brix)
●Herbal extract (goji + jujube, longan, etc.)
You can switch between these outputs by modifying a few processing steps. For example, juice and puree share the same front-end process but diverge in filtration. Concentrate adds the evaporation module, and extracts need blending and pH adjustment tanks.
We support flexible production and can customize the whole processing line based on different customer needs.
This modularity helps producers respond to changing markets—like rising demand for immune-boosting drinks or zero-additive baby food. EasyReal ensures fast conversion with tool-free changeovers and parameter presets in the PLC system. You can run multiple SKUs with the same line, boosting ROI.
Full-Line Automation with PLC, HMI & Visual Monitoring
EasyReal equips every goji berry processing line with a centralized control system. The line uses Siemens PLC to coordinate temperature, flow, vacuum, filling speed, and cleaning cycles. Operators use the touchscreen HMI to monitor and adjust parameters.
Key features include:
●Recipe storage: Save product presets for NFC juice, or concentrate.
●Batch traceability: Record each production run with time, temp, and operator logs.
●Visual alarms: alarm light guide operators to check pressure, steam supply, or valve position.
●Remote control: Support for VPN or local network control from office computers.
●Energy efficiency data: Track steam, water, and power use in real time.
●CIP integration: Automatic hot-water and chemical cleaning cycles, recorded and logged.
For global clients, we offer multilingual HMI interfaces (English, Spanish, Chinese, Arabic, Russian, etc.).
With this smart control, small teams can run a high-output factory. Downtime is reduced, consistency is improved, and every batch meets food safety compliance. Clients in Europe, Southeast Asia, and the Middle East use our system for GFSI, FDA, and Halal-certified production.
Get Expert Support from EasyReal—Global Cases, Custom Design, Fast Delivery
Whether you are a herbal extract brand, fruit juice startup, or industrial food processor, EasyReal will help you design, build, and run your goji berry processing plant. We have over 25 years of experience serving clients in over 30 countries. From raw fruit sorting to aseptic packaging, we deliver turnkey systems that are efficient, clean, and easy to scale.
We provide:
●Full factory layout planning suggestions
●Equipment layout drawings and installation guidance
●Pre-delivery assembly and trial running
●On-site engineer dispatch and operator training
●Spare parts stock and 7/24 after-sales support
Our solutions are flexible, cost-effective, and proven in the field. In China, we've supported GMP-compliant goji extract plant projects in Ningxia and industrial goji processing lines in Xinjiang. With EasyReal, you gain access to reliable manufacturing capabilities and localized service support for your goji processing needs.
Let’s turn your goji berry resource into premium products. Contact us today to receive a technical proposal, machine list, and ROI calculation. Our team will customize your line based on your product goals and market needs.
