Mutsetse Wekugadzirisa Shuga Beet
IyoMutsetse weKugadzira Shuga weEasyRealinopa mhinduro yakazara yekushandura beetroots dzisina kubikwa kuita muto wakachena, wakacheneswa kana kuti concentrate ine brix yakawanda.
Tinovaka sisitimu yega yega nemayuniti emodularkutsigira kugadzirwa kwemuto chete kana kugadzirira zvekudya. Maitiro acho anotanga nekusuka, kurongedza, kupwanya, kupisa uye kubvisa muto weshuga beet uchishandisa michina yesimbi isingatsvedzeri inodzivirira tsvina kana jecha kuti isapinde muchikamu chemuto.module yekuparadzanisainoshandisa bhandi rakasara kana tekinoroji yezvikukuru kuti ibudise muto wemhando yepamusoro.
Iyochikamu chekubuda kwemvurainosanganisira maevaporator efirimu anodonha ane simba rechitatu kana kuti mana anoshandisa utsi husina simba, zvichichengetedza simba uku uchiisa muto pa60–70°Brix.
Nhanho imwe neimwe inotongwa neSisitimu yePCL yakangwara yeEasyRealinoteedzera huwandu hweshuga, tembiricha, uye mwero wekuyerera kwemvura.
Mutsetse webeet shuga unoshandira zvikamu zvakasiyana-siyana:
●Zvirimwa Zvinotapira zvechisikigoVagadziri vanobvisa muto webeet panzvimbo peshuga yenzimbe. Sirapu yebeet yakasanganiswa inoshanda sechinhu chinoshandiswa pakuchenesa.
●Vagadziri veShuga yeMaindasitiri: Sisitimu iyi inotsigira kujekesa uye matanho ekutanga ekugadzira kristalo anoshandiswa usati wabvisa shuga ye centrifugal.
●Mafekitori eZvinwiwa & Zvinwiwa ZvinoshandaVamwe varwere vanosanganisa muto webeet nemuchero kana kuuvirisa kuita zvinwiwa zvine probiotic.
●Zvirimwa zveBiethanol neBioplastics: Muto webeet kana molasses zvinova sosi yekabhoni inodhura zvishoma yekuvirisa.
●Vatengesi veMidzi neBheki: Sirapu yebeet ine flavour yakawanda inoshanda zvakanaka muyogati ine flavour, ice cream, zvinhu zvakabikwa, uye makeke.
Tinogadzira mutsetse wega wega zvichienderana nezvinangwa zvechigadzirwa chenyu, kuwanikwa kwebeet mumwaka, uye zvimwe zvinoshandiswa zviripo.
Kusarudza mhando ye beetroot kunoenderana nezvinhu zvitatu zvakakosha:
1. Chinangwa Chakabuda: Juice vs. Syrup vs. Sugar Feedstock
●Zvemuto webeet (6–15°Brix), mutsetse wekutanga wekugeza, kupwanya, kupisa, kubvisa, uye kusefa zvakakwana.
●Zvesirapu yebhinzi (55–70°Brix), wedzera kupwanyika kwemvura uchishandisa mamodule anochengetedza simba.
2. Kugona kweawa
●<10 matani/awa: Yakanakira mapurazi madiki kana mhando dzemujusi dzemunharaunda.
●Matani 10–25 paawa: Yakaenzana pakugadzirwa kweshuga yemuno.
●Matani makumi matatu paawa: Yakakodzera vanogadzira beet muindasitiri nevanotumira kunze kwenyika.
3. Fomu reKurongedza
●Muto webeet wemvura: unotumirwa kumabhodhoro kana mumadhiramu asina utachiona.
●Sirapu ine concentrated: yakaputirwa muIBCs kana mumabhareni.
●Sirapu yakagadzirira shuga: yaiswa mumitsetse yemolasses.
EasyReal inotsigira marongero akagadzirwa, kuiswa kwezvikamu zvakasiyana, kana mayuniti akasungirirwa paskidhi zvichienderana nenzvimbo yako.
Kuyerera Kwekugadzirisa Shuga Beet:
1. Kudyisa Beet Mbichi
Beets dzinoiswa muhopper ine mvura inoyerera.
2. Kugeza &Skufamba
Muchina wekuwachisa unobvisa ivhu. Kutsvaga kuti chigadzirwa chiongororwe.
3. BeetCrushing
Kupwanya beets kuita zvidimbu zvidiki kuti zvizoitwa muto unotevera.
4.Pamberi-kupisaer
Pisai ma granules e beet kuti ma enzymes asashande uye kuwedzera goho remuto pa 65–75°C.
5.JuiceExtraction
Kudzvanya zvidimbu zvebeet kuti uwane muto.
6. Kusefa kweJuice & Kubvisa Ruvara
Bvisa zvinhu zvakasimba uye pigments uchishandisa rotary vacuum filter kana resin.
7. Kubuda kwemvura
Isa muto mu syrup uchishandisa zvinofefetera zvinodonha.
8. Kuzadza kana Kuchengeta
Tumirai kumadhiramu ekuzadza asina utachiona kana madhiramu esyrup.
1. Muchina wekuwachisa weSugar Beet Rotary Washer
Muchina wekuwachisa unotenderera unobvisa matope netsvina uchishandisa mapaddle anotenderera uye majeti emvura. Une dhiramu risina ngura uye unoburitsa marara otomatiki. Muchina uyu unobata kusvika matani makumi matatu paawa uye unovimbisa kuti beets dzakachena dzisati dzachekwa. Unoderedza mutoro wekuchenesa pamidziyo iri pasi pemvura.
2. BeetHamumerCrusher
Chigayo ichi chine musimboti wekushanda wepamusoro une mashandiro akanaka ekupwanya, kushanda kuri nyore, uye kuchenesa kuri nyore. Kunze kwemota nefuremu, zvimwe zvese zvemuchina zvakagadzirwa nesimbi isingatsvedzeri yemhando yepamusoro. Zvimedu zvakapwanywa zvakafanana uye zvinoshanda, izvo zvinovandudza zvikuru kugona kwevashandi, zvinoderedza mitengo, uye zvinounza mabhenefiti akanaka ehupfumi. Chinopwanya zvinhu zvakagadzirwa kuita zvidimbu zvidiki, zvichiita kuti zvive zvakakodzera kugadziriswa. Ndiyo imwe yemidziyo yakakosha kumabhizinesi anogadzira waini yemichero, jamu, zvinwiwa, nezvimwewo.
3.Pre-heater(Zvinobvisa ma enzyme)
Inowanzonzi Enzymatic deactivators uye Enzymatic inactivators; Inoshandisa kupisa kumisa kushanda kwema enzymes epectolytic anokonzera hydrolyzing ma polysaccharides anoumba chimiro chemuchero (zvinoreva kuparadza enzyme). Izvi zvinodzivirira oxidation uye zvinowedzera goho rekugadzira;.
4.Kubvisa Muto
Inoshandisa mabhandi anotenderera kudzvanya zvinhu (zvakaita semichero, miriwo, kana zvirimwa zvine fibrous) nguva dzose, ichiparadzanisa muto kubva mupunga zvinobudirira nenzira yakagadzikana. Inoshanda zvakanaka nezvinhu zvine fibrous nekushandisa kudzvanya zvishoma nezvishoma, ichivimbisa kubviswa kwemuto zvakakwana pasina kuvhara.
Kudzvanya zvinyoro nyoro kunoderedza kupisa uye oxidation, zvichiita kuti muto uve mutsva, une kunaka kuri nani uye unochengetedza zvinovaka muviri zvakawanda zvichienzaniswa nenzira dzinokurumidza. Inobvisa muto wakawanda kubva muzvinhu, ichideredza marara emudumbu, izvo zvinochengetedza nharaunda uye zvinoderedza mitengo yemabhizinesi.
5. Chinodonha Mafirimu (Multi-Effect)
Iyi evaporator inoshandisa machubhu akamira apo muto unoyerera pasi muzvikamu zvitete ukuwo mhute ichipisa kunze. Tinoshandisa 3–5 effects kuderedza kushandiswa kwesimba. Simbi isina ngura 316L, maCIP ports, uye otomatiki condensate recovery ndizvo zvakajairika. Unowana kugadzikana kwakasimba kana mhute shoma.
6.AsepticBhag Filling Ssisitimu
Inozadza zvinhu zvine mvura (senge majusi, mukaka, masosi) mumabhegi asina utachiona munzvimbo isina mabhakitiriya, ichidzivirira kusvibiswa netupukanana. Inochenesa mabhegi asina chinhu (ichishandisa kupisa, makemikari, kana mwaranzi) pamwe nezvinhu zvine mvura isati yazadzwa, zvichiita kuti isaparare zvachose.
Nekuchengetedza zvigadzirwa zvisina mabhakitiriya, zvinoita kuti zvigare kwenguva refu (kazhinji kwemwedzi yakati wandei) pasina kuchengetwa mufiriji, zvichideredza kuora. Zvinochengetedza kunaka, zvinovaka muviri, uye magadzirirwo ezvinwiwa, sezvo pasina zvinochengetedza zvinodiwa nekuda kwenzvimbo isina utachiona. Mabhegi eAseptic akareruka uye madiki, anoderedza mari yekuchengetedza, kutumira, uye kubata zvichienzaniswa nekurongedza kwechinyakare.
Mutsetse weEasyReal Sugar Beet unoshanda ne:
● Midzi yeshuga beetroot itsva (yakacheneswa, yose)
● Zvinhu zvebeet zvakachekwa kare kana zvakachengetwa mu silo
● Mabhinzi ane shuga yakasiyana-siyana (12–20% sucrose)
● Midzi yakasimwa nemvumo yezvechisikigo kana kuti inorimwa nenzira yetsika
Unogona kugadzirisa zvinobuda nekuchinja mamodule:
● Bvisa mvura inobuda mumhepo → muto mutsva wezvinwiwa
● Wedzera kristallization → shuga feedstock kana makristaro
Sisitimu inotsigirabatch kana kuenderera mberi nekugadzirisa,kuyera nemaoko kana otomatikiuyenzira mbiri dzekuburitsayemuto nemasiro.
Unoda here kugadzirisa zvirimwa zvakasiyana? Bvunza nezvezvinhu zvinowedzerwa pakugadzira chicory, muto wenzimbe, kana mamwe mashuga anobva mumidzi ane chimiro chakafanana.
Mutsetse weEasyReal Sugar Beet Processing Line unoshanda pasystem yekudzora yePLC + HMI inoshanda otomatiki zvizereUnogona kutarisa nhanho imwe neimwe—kubva pakudya beet kusvika pakubuda kwesyrup—pachigunwe chimwe chete chekubata. Vashandisi vanowana nguva chaiyo ye°Brix, tembiricha, kumhanya kwekuyerera, huwandu hwetangi, uye kushandiswa kwemhepo. Sisitimu iyi inoteedzerawo maalarm, inochengeta data rekushanda, uye inopa mafambiro ekuona ekugadzirisa matambudziko.
Tinoshandisamhando dzepasi rose dzakadai seSiemensyePLC nemasensa. HMI panel inopa ma interfaces emitauro yakawanda uye manejimendi yeresipi. Unogona kuchengetedza mabikirwo akawanda ekushanda kwemafomati akasiyana ezvigadzirwa. Chigadziko chimwe nechimwe, senge diffuser kana evaporator, chinosanganisira nzvimbo dzekudzora dzemunharaunda dzine mabhatani ekumira emergency, ma pressure gauges, uye manual overrides.
Kune vatengi vaneMasisitimu eSCADA kana MES, tinopa kubatanidzwa kweEthernet, Modbus, kana OPC-UA. Unogona kurodha zvinyorwa zvebatch, kuteedzera zvakagadzirwa, uye kuongorora mashandiro esimba uri kure.
Unoda kudzidziswa kwemushandisi here? EasyReal inopa rubatsiro rwekushanda panzvimbo uye rubatsiro rwekure neTeamViewer kana VPN connection.
Nekushandisa otomatiki kwakangwara, unoderedza mari yevashandi, unodzivirira zvikanganiso zvemaoko, uye unoita kuti mhando igare yakagadzikana. Unogona kumhanya netambo yakazara nevashandi vakadzidziswa vashoma chete panguva imwe chete - kunyangwe panguva yekukohwa beetroot zvakanyanya.
Kana wagadzirira kushandura mabeet ane shuga kuita zvigadzirwa zvinokosha—muto, sirapu, kana kuti crystal-ready concentrate—EasyReal ishamwari yako yaunovimba nayo. Tine ruzivo rwemakore anopfuura makumi maviri nemashanu uye mapurojekiti anopfuura makumi matatu pasi rose mukugadzira muto nesweeteners.
Chikwata chedu chinobatsira kubva A kusvika Z:kuronga mapurojekiti, kuronga zvishandiso, kugadzira michina, kuisa panzvimbo yacho, uye rutsigiro rwehupenyu hweseKunyangwe uri kuvandudza chirimwa chiripo kana kutanga kubva pakutanga, tinokupa mhinduro dzinodhura zvishoma dzinoenderana nefekitori yako, musika wako, uye zvinangwa zvako zvekukura. Unowana ruzivo rwedu, magadzirirwo edu, uye kuzvipira kwedu—nhanho imwe neimwe yenzira.
Ngatigadzirei mutsetse wenyu webeet pamwe chete.
Shanyirai www.easireal.com kana kutibata panhamba iyi[email protected]
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Shanghai EasyReal Machinery Co., Ltd.– Akangwara. Anoshanda zvakanaka. Pasi rose.
