Mutsetse Wekugadzirisa Chinanazi
Mutsetse weEasyReal Pineapple Processing Line une mayuniti akazara anoshandura mapainapu matsva kuita zvigadzirwa zvakapedzwa. Chikamu chimwe nechimwe chakagadzirwa kuti chiwedzere kudzoreredza muto uye kuderedza basa remaoko. Mutsetse wacho unogona kushambidza, kupwanya, kubvisa muto, kujekesa enzyme, kubvisa gasi mu vacuum, uye kurapwa nekupisa mukushanda kwega kwega.
Tinoshandisa simbi isina ngura uye nzvimbo dzinosangana nechinhu chose muhurongwa hwese.
Muchina we evaporator wepineapple juice unoshandiswa mumhando ye "falling-film". Unosimbisa muto uyu uku uchichengetedza hwema nezvinovaka muviri. Muchina wedu we tubular sterilizer unoshandisa mvura inopisa zvakanyanya, kwete utsi hwakananga, kudzivirira kutsva kwechigadzirwa. Pakurongedza, muchina uyu unotsigira ma "aseptic bag fillers" evatengi veB2B uye ma "rotary bottle fillers" emhando dzejusi dzekutengesa.
Mutsetse wega wega unodzorwa kuburikidza neEasyReal's smart PLC + HMI interface, iyo inoteedzera tembiricha, mwero wekuyerera, uye nguva yekuvhiyiwa panguva chaiyo. Tinokubatsira kutarisa nhanho yega yega—kubva pakupinda kwemichero kusvika pakurongedza kwekupedzisira—tichiva nechokwadi chekuti HACCP iri kutevedzera mitemo uye kuchengetedza simba.
Mutsetse weEasyReal Pineapple Processing Line wakanakira vagadziri vemichero yemunzvimbo dzinopisa, vagadziri vezvinwiwa, uye mabrandi ezvekudya ane chinangwa chekuwedzera mhando dzezvigadzirwa zvepineapple-based. Dhizaini yayo inokubvumira kugadzira:
● Muto wepainapu wakajeka kana kuti une makoreyemhando dzezvinwiwa zveRTD
● Chinanazijamyekubika, ice cream, uye zvikamu zvekudya zvevana
● Muto wepainapure wakaomeswayekuvakazve nekutumira kunze kwenyika
● Zvidimbu zvepineapple zvakabikwa mugaba kana kuti zvimeduyezvitoro zvikuru
● Muto wemhando yekuvirisayekugadzira waini kana vhiniga
Ungave uchitengesa majusi, indasitiri yezvikafu, kana nzira dzekutengesa chikafu, EasyReal inopa mukana wekusangana nekuchinja kwezvinodiwa pamusika.
Kusarudza magadzirirwo akakodzera ekugadzira pineapple zvinoenderana nechinangwa chako, saizi yefekitori, uye fomati yekurongedza. EasyReal inopa rutsigiro rwakazara rwehunyanzvi kuti ikubatsire kuronga zvakanaka.
Tanga nekusarudza yakorudzi rwechigadzirwa chekupedzisira:
● Zvemuto wakachena: sanganisira kurapwa kwe enzyme + kusefa
● Zvemuto wakaita makore: siya kujekesa, chengetedza fiber yemuviri
● Zvejam: kubvisa mavanga + kubika + kubvisa tsvina muchubhu
● Zvemichero yemumagaba: sanganisira chinochera, muchina wekuwachisa magaba, sisitimu yesirapu
Zvadaro, sarudzakugona kwemutsetse:
● 500 kg/h kusvika 1 ton/h: zvakanakira tambo dzemutyairi wendege kana dzekutanga
● Matani matatu kusvika mashanu paawa: anokwana mafekitori emhando yepakati nepakati emuto kana puree
● Matani anopfuura gumi paawa: mitsetse yeindasitiri ine otomatiki uye CIP
Wobva watsanangura yakochinangwa chekurongedza:
● Bhegi reAseptic riri mudhiramu: yakanaka pa puree uye concentrate
● Bhodhoro rePET kana regirazi: yezvigadzirwa zvemuto zvevatengi
● Magaba esimbi (300–850g): yemusanganiswa wepineapple kana michero yakachekwa
Tichaenzanisa magadzirirwo ese nemichina yakakodzera uye madhirowa ekugadzira. Chikwata chedu chinopawo maverengero emagetsi, rutsigiro rwekuisa, uye kudzidziswa kwemushandisi.
Nzira yakazara yekugadzirisa pineapple inosanganisira:
1.Kugamuchira Zvinhu Zvisina Kugadzirwa
Mapainapu matsva anoburitswa, anoongororwa, uye anochengetwa pasi pemumvuri.
2.Kusuka & Kukwesha
Muchina wekuwachisa michero unobvisa guruva, ivhu, uye utachiona hwepamusoro.
3.Kubvisa & Kugadzira Makomba
Michina yekukwesha otomatiki inobvisa goko nepakati kuti pulp isvike yakachena kuti igadzire jamu remichero.
4.Kupwanya
Muchina wekupwanya pineapple unopwanya michero kuita saizi yakakodzera pulp kuti igadziriswe zvakare (kubvisa muto kana kuupwanya)
5.Muunganidzwa weKubvisa Muto
Muto unoburitswa kuti uwane NFC kana kuti unorapwa ne enzyme kuti ujekeswe.
6.Kubviswa kweVacuum
Inobvisa okisijeni kudzivirira kuora uye kuora kwemavara.
7.Kubuda kwemvura (kana kuine concentrate)
Muchina we evaporator unokora muto kusvika pa 65° Brix kuti uchengetwe.
8.Kubvisa utachiona
Zvinouraya utachiona muchubhu kana muchubhu zvinouraya utachiona nekudziisa mvura inopisa.
9.Kuzadza kweAseptic kana kuti Non-Aseptic
Muto unopinda mumadhiramu, mabhodhoro, kana mumagaba zvichienderana nerudzi rwemuto wacho.
10.Kurongedza & Kuchengeta
Zvigadzirwa zvakapedzwa zvinoiswa mubhokisi, zvinonyorwa makodhi, uye zvinogadzirira kuchengeterwa zvinhu kana kuti kuchengeterwa zvinhu zvinotonhora.
Danho rega rega rinogona kugadziriswa kana kudarikwa zvichienderana nechinhu chakagadzirwa.
Muchina weKupwanya Pineapple
Chigayo ichi chinoshandisa banga rehammer rakaiswa padanda rakatwasuka. Chinocheka zvidimbu zvepineapple zvine fibrous kuita zvidimbu zvakafanana kuti zvinyurwe. Mukana unogadziriswa unobvumira kudzora saizi uye kudzivirira masaga ejusi kubva mukukuvadzwa. Chigadziko che stainless hopper nechinoburitsa mvura zvinovimbisa kushanda zvakanaka. Zvichienzaniswa nekucheka nemaoko, zvinoderedza basa ne80% uye zvinokurumidzisa kugadzirira zvinhu.
Muchina weKudhonza Pineapple
Chinopurwa chinoshandisa simba repakati uye masikirini emukati kuti chiparadzanise ganda nedumbu. Pachinaini, modhi ine zvikamu zviviri ine 1.2mm mesh padanho rekutanga uye 0.8mm padanho rechipiri inopa mhedzisiro yakanaka. Chinopa puree yakatsetseka kana kuti muto. Chinopurwa cheEasyReal chine dhizaini yekukurumidzira uye kudedera kushoma panguva yekushanda kwenguva refu.
Pineapple Evaporator - Rudzi rweFirimu Rinodonha
Pakugadzira muto wepineapple, tinoshandisa muchina we evaporator unodonha une simba rakawanda. Muto unoyerera nemadziro emukati mechubhu, uchigadzira firimu rakatetepa rinopera pasi pe vacuum. Dhizaini iyi inodzivirira zvinhu zvinonzwa kupisa zvakaita sevhitamini C uye aroma esters. Kana tichienzanisa nemamodheru ekutenderera kweropa, inoshandisa simba shoma uye inoshanda zvirinani kune muto une viscosity shoma.
Muchina weKuchenesa Pineapple muChubhu
Iyi sterilizer inopisa jamu repaini kana puree ichishandisa mvura inopisa inotenderera mumachubhu ekunze. Chigadzirwa ichi chinoyerera nemumachubhu emukati akagadzirwa nesimbi isingatsvedzeri yemhando yechikafu. Inoita kuti kupisa kwakafanana pasina utsi hwakananga. Sisitimu iyi inosanganisira kuenzana kwekumanikidzwa, kurekodha tembiricha, uye maCIP cleaning ports. Inobata zvese muto mutete uye jamu rakakora.
Muchina wekuzadza Bhegi reAseptic weZvigadzirwa zvePineapple
Chizadza ichi chinoshanda mumamiriro ezvinhu asina utachiona uye chinozadza pineapple juice concentrate kana jam mumabhegi e5L–220L. Chine steam barrier kuti ive nechokwadi chekuti system haina utachiona. Touch screen inobatsira vanoishandisa kugadzirisa kumhanya kwekuzadza uye tembiricha. Inoshanda nemabhegi akacheneswa.
Muchina wekuzadza nekugadzira magaba echinanazi
Pazvimedu zvepineapple kana zvidimbu zvemumagaba, muchina uyu unozadza zvidimbu zvakachekwa uye sirapu mumagaba etin.
Mutsetse weEasyReal Pineapple Processing unobata mhando dzakasiyana dzemichero uye unotsigira kuchinja-chinja kwezvigadzirwa.
● Cayenne Yakatsetseka: Yakanakira muto wakajeka uye mhete dzemumagaba
● MD2 (Del Monte Goridhe): inonyanya kufarirwa pakudya kwezvinotapira uye chikafu chevana
● Mambokadzi Victoria: inoshandiswa pakugadzira muto wemusanganiswa wezvikafu zvinopisa kana zvekudya zvidiki
● ChiSpanish Chitsvuku: inogadziriswa kuti ishandiswe muindasitiri kana kuti ishandiswe muvhiniga
Unogona kuchinja zviri nyore pakati pemagadzirirwo emuto, puree, uye maforoma emumagaba nekugadzirisa saizi ye pulper mesh, parameters ye sterilization, uye packaging module. Mutsetse uyu unotsigira shanduko dzemwaka uye kugadzirwa kwemahybrids—sekusanganisa pineapple nemango, passion fruit, kana orenji.
Sisitimu iyi inobvumira vashandi kuchinja mitsetse yekugadzira mukati memaawa, kwete mazuva. Sisitimu yeCIP inochenesa matangi nemapombi ese ichishandisa mvura inopisa uye mhinduro dzinopisa. Izvi zvinoderedza nguva yekushanda uye zvinovandudza kuchengetedzeka kwechikafu.
Mutsetse weEasyReal Pineapple Processing Line unoshandisa sisitimu yekudzora yePLC + HMI yakabatanidzwa zvizere kuti itarisire nhanho yega yega yekugadzirisa. Kubva pakupwanya kusvika pakuzadza kusina utachiona, michina yese inoshanda pasi pepfungwa imwe chete yekudzora yakangwara inoita kuti chigadzirwa chive chakasimba uye kuchengetedzeka kwemushandisi.
Chishandiso chikuru chekutonga chinoshandisa Siemens PLC, Siemens touch screen. Vashandisi vanogona kugadzirisa tembiricha, mwero wekuyerera kwemvura, mwero wetangi, uye maparamita ekuuraya utachiona zvakananga paHMI. Chikamu chimwe nechimwe chine masensa ekuchengetedza uye maaramu. Kana vharuvhu ikadonha kana tembiricha ikatsauka, sisitimu inomira uye inotanga nyevero dzinoonekwa.
Tinochengeta data rese rekugadzira kuti tizive kuti rinoteverwa here uye kuti rinoongororwa sei. Sisitimu iyi inochengeta maitiro ekuchenesa, tembiricha, uye kuzadza mavhoriyamu mundangariro. Unogona kutumira data kunze kwenyika uchishandisa USB kana Ethernet. Nekushandisa nzira iri kure, mainjiniya eEasyReal vanogona kutarisa sisitimu uye kubatsira kugadzirisa matambudziko pasina kushanyira saiti yako.
Sisitimu yekuchenesa yeCIP inotungamirirwawo nePLC. Inoshandisa mvura inopisa uye alkaline kana acid solution mumasevhisi akarongwa. Izvi zvinoita kuti icheneswe zvakakwana mushure mega yega yega yekugadzira. Sisitimu yese yakagadzirirwa kutsigira mitemo yekuchengetedza chikafu senge HACCP neFDA FSMA.
Zvichienzaniswa nekushanda nemaoko kana mabhatani ane waya munharaunda, kudzora kwedu kwakabatana kunoderedza nguva yekudzidzira uye kunovandudza nguva yekushanda. Unowana rugare rwepfungwa uye goho rakakura—batch after batch.
Shanghai EasyReal Machinery Co., Ltd. ndiyo shamwari yako yaunovimba nayo pakugadzira tambo yehunyanzvi yekugadzira mapainapu—kubva pakudhirowa kwekutanga kusvika pabhodhoro rekupedzisira rakazadzwa. Tinokupa:
● Mhinduro dzakagadzirirwa iwe zvichienderana nemichero yako uye zvaunoda pamusika
● Midziyo yakazara ine simba rakakwana uye kushandiswa kwemvura kwakagadziridzwa
● Kudzidziswa kwekuisa uye kushandisa panzvimbo yacho
● Rutsigiro rwehunyanzvi rwehupenyu hwese uye kupa zvikamu zvekuchengetedza
Masisitimu edu anosangana neCE, ISO, uye mwero wezvitupa zvechikafu. Ungave uchangotanga kana kuwedzera, tichakubatsira kuronga, kuvaka, uye kumhanyisa mutsetse unobatsira.
Bata EasyReal nhasi. Ngatishandure chinanazi chako kuita chigadzirwa chepasi rose.
