Mutsetse Wekugadzirisa Guava
Mutsetse weEasyReal Guava Processing Line unopa sisitimu yakarongeka yekubata mashandiro ese eguava kubva kune chigadzirwa. Tinotanga nekugamuchira michero mitsva, topedzisa nejusi kana puree yakaputirwa—yagadzirira kutengeswa kana kusanganiswa zvakare. Sisitimu iyi inogona kugadzira matani 3–50 paawa, zvichienderana nehukuru hwemusika wako.
Tinovaka tambo yedu tichinyanya kutarisisa kudzora ma enzymes, kubata fiber, uye kudzivirira pulp. Guava ine mbeu diki dzakaoma uye pulp yakakora. Chikamu chedu chekunatsa chinoparadzanisa izvi zvinobudirira tichishandisa pulping ne sieving ine zvikamu zviviri. Chikamu chekupisa chinoshandisa heater yemhando ye tubular, uye chikamu che sterilization chinoshandisa ma sterilizers e tube-in-tube, ayo anodzivirira kunaka uye kudzivirira kupisa pulp.
Matangi ese nemapombi anogadzirwa nesimbi isingatsvedzeri yemhando yepamusoro (SUS304 kana SUS316L), uye kuchenesa kunoitwa otomatiki nemabhora eCIP spray uye maropu emvura inopisa. Mitsetse yedu inotsigira kuzadza kusina utachiona, kupisa, kana kuzadza mubhokisi, zvichikupa rusununguko rwakazara mumisika yese.
Unogona kusarudza mhinduro yakazara ye "turnkey" kana "modular upgrade" kune yako iripo. Isu tinopa zvese kubva kuma "fruit elevator" nema "washers" kusvika kuma "homogenizer" nema "packaging units", zvakabatanidzwa zvizere pasi pe "PLC system".
Guava yakapfuma muvhitamini C, ma antioxidants echisikigouyefaibha yekudyaIzvi zvinoita kuti ive yakanaka kunezvinwiwa zvinoshanda, muto wenzvimbo dzinopisauyezvekudya zvine fiber yakawandaMutsetse weEasyReal unoshandira vatengi vakasiyana-siyana nemaindasitiri:
● Mafekitori ejusikugadzira magwava 100% kana musanganiswa wetropical
● Vagadziri vePureekupa maindasitiri e ice cream, yogati, kana chikafu chevana
● Mhando dzemajusi eNFCkutengesa zvinwiwa zvine hutano zvine pump chaiyo
● Vatengesi kunze kwenyikakurongedza gwava pulp kana concentrate kuti iwanikwe pasi rose
● Vagadziri vezvibvumiranokugadzira magwava nectar kana magwava anoshandiswa mumaketani ezvitoro
Tinotsigira nzira dzakasiyana dzekupedzisira dzekugadzira:
● Muto weGuava (wakajeka kana kuti une pulp):yakasefetwa uye yakaenzana
● Guava Nectar:yakasanganiswa nemvura neshuga, yakazadzwa nekupisa
● Guava Puree:isina mhodzi, gobvu, yakaputirwa isina utachiona
● Guava Concentrate:yakapwanyika kuti ichengetwe kana kutengeswa kunze kwenyika
Nzira yega yega inoshandisa marongerwo akasiyana ekushandisa pulping, refinement, uye thermal treatment. Tinokutungamirai mumatanho ese—kubva pamiedzo yekuedza kusvika padanho rekutengeserana.
Unofanira kusarudza marongerwo emutsetse zvichibva pazvinhu zvitatu izvi:
1. Kugona Kugadzirisa:
Zvikamu zvidiki (1–5 matani paawa): Kugadzwa kwenzvimbo yekurabhoritari kana yekuedza
Pakati nepakati (5–10 matani paawa): yakakodzera kugadzirwa kwemuto munharaunda
Zvikuru (10–50 matani paawa): zvemaindasitiri emaguava puree nemafekitori ejusi
2. Rudzi rweChigadzirwa Chekupedzisira:
● Zvemuto wakachena, tinowedzera ma enzyme nema filters mushure mekupurwa.
● Zvepuree, tinoshandisa masefa akaomarara tosiya enzyme clearance.
● Zvenekita, tinosanganisira matangi ekusanganisa uye ekunyungudutsa shuga.
● Zvenyatsoisa pfungwa, tinoisa evaporator inodonha-firimu tisati tazadza.
3. Nzira yekurongedza:
● Bhegi-muBhokisi (5L–220L):ye puree uye concentrate export
● Mabhodhoro ezvipfuyo kana mabhodhoro egirazi:yemuto, kuzadza kunopisa
● Makatoni Asina Kuuraya Mabhakitiriya:yemuto weUHT
Mainjiniya edu anokubatsira kugadzira marongerwo anonyatsoshanda kuti aenderane nezvinangwa zvako zvemusika. Tinotsigirawo kuwedzera kwemabasa mune ramangwana uye kubatanidzwa kwezvibereko zvakawanda.
Guava isina kubikwa → Kusuka → Kuronga → Kukwesha → Kupwanya → Kudziisa → Kupukuta & Kuchenesa
(1)→ Kubuda kwemvura (Sarudzo)→ Kuchenesa → Kuderedza mwero & Kugadzirisa muviri (Sarudzo) → Kuzadza → Guava pulp/puree
(2)→ Kurapa kweEnzymatic → Kupatsanurwa → Kusefa → Kubuda kwemvura (Sarudzo) → Kuchenesa → Kuderedza mwero & Kugadzirisa muviri (Sarudzo) → Kuzadza → Muto weGuava/Muto Wakakora
(3)→ Kusanganisa → Kuchenesa → Kuderedza Kuyerera & Kugadzirisa Hunhu Hwako (Sarudzo)→ Kuzadza → Guava Nectar
1. Kudyisa Zvinhu Zvisina Kugadzirwa: Conveyor kana elevator inoisa magwava patafura yekurongedza.
2. Kuronga & Kusuka: Vashandi vanobvisa michero yakakuvara. Michina yekupfapfaidza inochenesa pamusoro.
3. Kukwesha: Mabhurashi anotenderera anobvisa tsvina diki kana zvisaririra zvemishonga inouraya zvipembenene.
4. Kupwanya: Muchina wekupwanya michero nehammer unopwanya michero kuita zvidimbu zvidiki.
5. Kudziisa (Kudziisa Pamberi): Kunoisa pulp kusvika 85°C kuti ibvise ma enzymes.
6. Kupukuta & Kuchenesa: Pulper-refiner inoparadzanisa mbeu neshinda dzakakora.
7. Kubuda kwemvura: Tora rudzi rwefirimu rinodonha kana rudzi rwekumanikidzwa kutenderera kuti uwane muto wakasimba/puree.
8. Kurapa kweEnzymatic: Kubvisa pectin nestarch kuti uwane muto wakacheneswa
9. Kuchenesa: kunovimbisa kuchengetedzeka kwechikafu uye kugadzikana kwesherufu.
10. Kudzikira kwemhepo: Bvisa magasi asingapindi mvura kubva muzvigadzirwa kuti uvandudze kunaka kwechigadzirwa uye uwedzere nguva yekushanda.
11. Kubatanidzwa kwechinhu chimwe chete: Ita kuti chigadzirwa chive chakapfava uye kuvandudza kunaka kwechigadzirwa.
12. Kuzadza: Aseptic filler, bottle hot filling, kana bag-in-box filler inorongedza chigadzirwa, nezvimwewo.
13. Chigadzirwa Chekupedzisira: Muto, nekita, puree, kana concentrate—yakagadzirira kutengeswa kana kutengeswa kunze kwenyika.
Muchina wekuwachisa magwava une bhurasho rinotenderera
Muchina uyu wekuwachisa unoshandisa dhiramu rebhurashi rakatwasuka rine maburi ekupfapfaidza mvura. Unobvisa tsvina pamusoro peganda remagwava, mishonga yezvipembenene, uye wakisi yakapfava. Muchina uyu une tangi rekushandisa mvura kuti uderedze kushandiswa. Kana uchienzaniswa newachi dzinopfapfaidza chete, unochenesa zviri nani magwava asina kunaka. Yakanakira magwava anonamira kana anokohwewa mumunda.
Muchina weKupwanya Guava Hammer
Chinopwanya gwava rese kuita mashed akakora. Chinoshandisa nyundo dzinotenderedza uye sikirini ine maburi. Saizi yekuvhura kwayo inogadziriswa kuti ienderane nehukuru hwakasiyana hwegwava. Muchina uyu unoshandisa nzvimbo dzekubata simbi isina ngura pakuchenesa.
Guava Pulper & Refiner ine Matanho Maviri
Muchina uyu une zvikamu zviviri unobvisa mhodzi neganda. Danho rekutanga rine chivharo chikuru (0.8–1.5 mm) chekubvisa mhodzi. Danho rechipiri rinoshandisa mesh yakapfava (0.5–0.6 mm) kunatsa pulp. Rotor inodzorwa nemota inosunda pulp nepamesh nesimba rakapfava. Izvi zvinoita kuti magadzirirwo acho arambe akatsetseka uye aine muto wakapfuma, pasina kutyora zvidimbu zvemhodzi.
Rudzi rweTubular kana Tube-in-Tube Guava Sterilizer
Muchina uyu unodziya magwava juice/pulp nekuisa mumachubhu emukati akakomberedzwa nemvura inopisa. Unosvika 95–105°C (wakagadzirirwa) kuuraya utachiona nema enzymes. Kusiyana nemasystem emhepo yakananga, nzira iyi inodzivirira kurasikirwa nekunaka kana kunamira kwepulp. Inosanganisira sensors dzekupisa uye control panel kuti ive nechokwadi chekuti kupisa kwacho kwakanyatsojeka.
Guava Vacuum Evaporator (yeConcentrate)
Iyi evaporator inodonha-firimu/inomanikidzwa kutenderera inoderedza huwandu hwemvura yemuto/pulp pa60–70°C pasi pevacuum. Inodzivirira ruvara nekunhuhwirira uku ichisvika 2–5x Brix concentration. Sisitimu iyi ine mhedzisiro yakawanda (kaviri kana katatu) yekuchengetedza simba. Tinokurudzira izvi kune zvirimwa zvemuto/puree zvinotengesa misika yekutengesera kunze kwenyika.
Muchina wekuzadza bhegi mubhokisi usina utachiona weGuava Puree/muto
Chinozadza ichi chinoisa gwava puree/muto usina utachiona mumabhegi akacheneswa (5–220L). Chinosanganisira imba yekudzivirira utsi, sisitimu yekuyera, uye PLC control. Chinozadza chinovhara otomatiki uye chinoita kuti oxygen isapinde mubhegi. Iyi ndiyo nzira yakanakisisa yekugara kwenguva refu uye yekuburitsa kunze kwenyika.
Mutsetse weEasyReal Guava unobata zvese zviri zvivirigwavha yepingi nechena, kusanganisira mhando dzakaibva zvakanyanya kana kuti dzine fibrous. Tinogadzirisa saizi yekupwanya nesefa kuti ienderane nekusimba kwepulp. Sisitimu yedu yekunatsa pulper inogona kushandura masikirini nekukurumidza kuti ikwane zvinodiwa zvakasiyana zvechigadzirwa.
Unogona kugadzirisamuchero wose, zvikamu zvakabviswa, kanapulp yakaomeswa nechando.
Kuti uwane zvinobuda, unogona kugadzira zviri nyore:
● 100%muto wegwavhazvekutengesa
● Nekita ine manyowa akawandayemisanganiswa yenzvimbo dzinopisa
● Puree yegwava isina mhodziyekudya kwevana kana ice cream
● Isa pfungwa dzako pachinhu chimwe cheteyekusanganisa kunze kwenyika kana kusanganisa mvura
Unowanawo mukana wekuchinjika pakurongedza. Chinozadza chimwe chete ichocho chinogona kubataMabhodhoro ePET, mabhodhoro egirazi, kana mabhegi asina utachiona—zvose zvinodzorwa ne touchscreen imwe chete. Nekugadzira kwedu kwe modular, unogona kuwedzera gare gare kuti uwedzerehomogenization, deaeration, kana kusanganisamatanho.
IyoMutsetse wekugadzirisa magwava eEasyRealinoshandisa nzira yakabatanidzwa zvizereSisitimu yekudzora yePLC + HMISisitimu iyi inokubatsira kuti ushande zvakanaka mufekitori yako, utarise matanho ese, uye uderedze zvikanganiso zvemushandisi. Unogona kutevedzera tembiricha, kumanikidzwa, mwero wekuyerera, uye kubuda kwechinhu panguva chaiyo.
HMI yekubata-bata inoratidzachati yekufamba kwemutsara wese, nedata rinobva kumuchina wega wega. Kana tembiricha ikadonha mukushandiswa kwemishonga inouraya utachiona, kana kuti mota yakawandisa mukushandisa pulping, sisitimu iyi inopa maalamu ekukurumidza. Unogona kugadzirisa ma setpoints zvakananga pa screen, pasina kubata hardware.
TinotsigiraSiemens PLC, zvichienderana nezvinodiwa nefekitori yako. HMI inoshandisa nzira dzemitauro yakawanda—Chirungu, ChiSpanish, ChiArabic, ChiRussia, kana ChiChinese—kuitira kuti vashandisi vako vagone kushanda nechivimbo. Ruzivo rwese rwemapurogiramu runogona kunyorwa nekutumirwa kunze kwenyika kuburikidza neUSB kana Ethernet.
Iyi sisitimu yakangwara inosanganisira:
● Magadzirirwo ekuchinja chigadzirwa otomatiki
● Zvinyorwa zvedata zveHACCP uye kuongororwa kwedata
● Kuzvichenesa kweCIP cycle nebhatani rimwe chete
● Kuongorora zvinhu zviri kure uye kugadzirisa zvinhu zvitsva
Unogona zvakare kubatanidza sisitimu iyi nepuratifomu yako yeERP kana MES kuti uronge zviri nani. Kune mafekitori ane zvinangwa zvedhijitari, tinopamadhibhodhi egore esarudzouyezviziviso zvefoni, saka unoona mamiriro emutsara chero kupi.
NekupfuuraMakore makumi maviri nemashanu eruzivouye vatengi vari muNyika dzinopfuura makumi matatu, Shanghai EasyReal Machinery Co., Ltd.ndiye shamwari yako yaunovimba nayo yemuto weguava ne puree lines. Isu tinopa zvinopfuura zvishandiso chete—tinopa marongero akakwana efekitori, kuronga kwemagetsi, uye kudzidziswa kwemushandisi.
Isu tinogadzirisa purojekiti yega yega kuti ienderane nenzvimbo yako, bhajeti yako, uye zvinangwa zvako. Ungave uri kuvaka fekitori itsva kana kuvandudza yekare, tinogadzira mhinduro dzinokura nebhizinesi rako. Uchawana michina yakasimba, sevhisi yemuno inokurumidza, uye nguva yakajeka yepurojekiti.
Unoda chirongwa chekugadzira nemitengo here?
Taura nesu pa[email protected]kana kushanyawww.easireal.com/contact-uskutanga chirongwa chako chekugadzirisa maguava.
