Mutsetse weKugadzira Avocado
Mutsetse weavokhado weEasyReal wakagadzirirwakubata nemaapatakeji zvine hungwaru, zvine hutsanana, uye zvinyoro nyorokubva pamichero isina kubikwa kusvika pamuchero wekupedzisira.
Tinoshandisamasisitimu ekubvisa makomba uye ekubvisa makombaizvo zvinochengetedza kunaka kwemuchero uye zvinoderedza kurasikirwa nemafuta kana oxidation ye pulp.
Kubva kumafuta emhando ye "virgin" akadzvanywa nechando kusvika ku "puree" yakatsetseka, chinhu chimwe nechimwe chakagadzirirwakunaka kwezvinobuda uye kuchengetedzeka kwechikafu.
Mutsetse wacho unosanganisirakugamuchira michero, kuisuka, kuibvisa, kuichenesa, uye sarudzo dzekudzvanya mafuta, kuomesa vacuum, kucheneswa kweUHT, kana kuzadza zvisina utachiona, zvichienderana nechigadzirwa chaunoda.
Nzvimbo dzese dzinosangana dzakagadzirwa nesimbi isingatsvinda yemhando yepamusoro (SS304/316L) ineDhizaini yakagadzirira CIPkutsigira kuchenesa otomatiki.
Mainjiniya edu anosanganisaotomatiki yepamusoro yePLC + HMI, masisitimu ekudziyisa anochengetedza simba, uye kunyorwa kwedata kuti zvive nyore kutarisira.
Ungave uri kugadzira zvigadzirwa zvechikafu, zvevana, kana zvezvizoro, EasyReal inopa magadzirirwo akagadzirirwa iwe kuti aenderane nezvinodiwa zvako, bhajeti, uye zvinodiwa kuti utevedzere zvinodiwa.
Mutsetse wedu weavokhado unoshandamusika wepasi rose wakasiyana-siyanamuindasitiri yezvekudya, hutano, uye runako.
Pulp yeAvocado nePuree
Zvakanakira mabhegi epuree akaomeswa nechando, macubes akaomeswa nechando, mabhegi ezvekudya zvevana, kana mabhegi akawanda akagadzirira HPP.
Inowanikwa muMexico, Peru, neSouth Africa pakugadzira maavhakhara emhando yepamusoro anotengeswa kunze kwenyika.
Kubvisa Mafuta eAvocado
Inoshandiswa pamafuta eavocado akasvinwa nechando uye akasvinwa nechando, ane oleic acid yakawanda uye vhitamini E.
Inonyanya kufarirwa pamafuta ekubikisa, masaradhi, kana senzvimbo yekuchenesa ganda uye yekushongedza.
Kurongedza Kwakagadzirira Kudyiwa uye Kusina Mabhakitiriya
Inosanganisira mhinduro dze puree kana guacamole inochengetwa pasherufu mumapaketi, makapu, kana makani.
Inoshandiswa nevatengesi vezvekudya pamwe nemakambani epasi rose ari kutsvaga kugara kwenguva refu.
Muchina wedu unotsigira kudzoreredzwa kwemapfupa akawanda, ruvara rwakagadzikana, uye kudzorwa kwakachengeteka kwehutachiona.
Tinokubatsira kugadzirisamichero yakaibva neyakaibva zvakanyanya, ine marara mashoma uye inotorwa nemari yakawanda.
Kusarudza mutsetse wakakodzera kunotanga nezvinangwa zvako zvechigadzirwa uye chiyero chefekitori.
Heino maitiro ekufananidza magadzirirwo nezvinodiwa zvako:
Nekugona
• 500–1,000 kg/awa: Kutsvaga nekuvandudza kana kugadzira puree diki kana maworkshop emafuta
• Matani 2–5 paawa: Kugadzirwa kwepuree nemafuta muzvitoro
• Matani gumi paawa kana kupfuura: Mitsetse yemafuta yakabatanidzwa
Nekupedzisira Rudzi rweChigadzirwa
•Pulp kana Cubes dzakaoma: Inoda michina yekutonhodza zvinyoro nyoro, inotonhora zvakanyanya
•Oiri Yakadzvanywa Nechando: Inoda hydraulic kana screw press, decanter, oil centrifuge
•Puree Yakacheneswa: Inoda kunatswa, kucheneswa, mushonga wekuchenesa chubhu, uye mushonga wekuzadza mabhegi asina utachiona
Nekurongedza Fomati
• Mabhegi asina utachiona e5–220L ari mumadhiramu (ekuisira puree)
• Mabhodhoro egirazi kana majagi eHDPE (emafuta)
• Masacheti kana majagi
• Mabhegi anochinjika uye zvisimbiso zvemakapu (zvemapaketi evatengi)
Mainjiniya eEasyReal anokubatsira kuongorora kwaunobva zvinhu zvako, simba rauri kushandisa, mitemo yekutumira kunze kwenyika, uye bhajeti rako kuti ugadzire mutsetse unodhura zvakanyanya.
Avokadho → Kusuka & Kuronga → Kubvisa& Kuparadza→ Pulping uyeKunatsiridza → Kudzvanya Oiri → Maitiro Ekupisa Kana Kutonhora → Kuzadza & Kurongedza
Heino mashandiro anoita mutsetse uyu kune zvigadzirwa zvakasiyana:
Pulp yeAvocado / Puree
1. Kutakura michero isina kubikwa
2. Kukwesha & kuwacha
3. Kuronga nemaoko kana otomatiki
4. Kubvisa mavangauye kuparadza
5. Pre-heater
6. Kubvisa uye Kuchenesa
7. Decantor
8. Mushonga weVacuum (Sarudzo)
9. Kuchenesa muviri kweUHT kana kugadzirira HPP
10.Bhegi reAseptic kana kuti pouch filling
11. Kuchengetera zvinhu zvinotonhora kana kurongedza kwechipiri
Oiri yeAvocado
1. Kuronga & kuwacha
2. Kubvisa ganda nekupwanya
3. Kuronga nemaoko kana otomatiki
4. Kubvisa ganda nekupwanya
5. Pre-heater
6. Kubvisa uye Kuchenesa
7. Kudzvanya nechando kana kudzvanya nescrew
8. Kupatsanurwa kwedecanter
9. Kucheneswa kweCentrifuge
10. Kusefa
11. Kuzadza bhodhoro kana dhiramu
Nzira imwe neimwe inoshandisa michina yakagadzirirwa kuchengetedza zvinovaka muviri, kudzora ruvara, uye kuwedzera nguva yekushanda kwayo.
1.Muchina wekuwachisa nekuchenesa makoko
Chigadzirwa ichi chinobvisa ivhu, guruva, uye zvasara zvezvipembenene uchishandisa mabhurashi anotenderera uye maburi anogadziriswa.
Inochenesa ganda zvinyoro nyoro pasina kukuvadza muchero. Dhiramu rinotenderera nepfapfaidzo yemvura zvinoita kuti muchero ucheneswe zvakakwana.
Dhizaini yacho inotsigira maavokhado matsva uye akaibva zvakanyanya ane simba rinochinja-chinja.
Zvikamu zvese zvinosangana nemvura zvakagadzirwa nesimbi isina ngura ine sisitimu yekushandisazve mvura yakasarudzwa.
Kana tichienzanisa nekuwacha nemaoko, muchina uyu unochengetedza basa uye unochengetedza hutsanana nguva dzose.
2. AvokadhoKubvisa uye KuparadzaMuchina
Inoshandisa maroller akapfava uye zvishandiso zvinoisa chimiro chemuviri kudzivirira pulp panguva yekugadzirisa.
Zvinobuda zvinogona kuenda zvakananga kune sisitimu yekunatsiridza pasina kuwedzera kuchekerera.
Kunyatsobvisa maburi zvakanyanya kunoderedza marara emudumbu uye kunowedzera goho remumvura.
Kana tichienzanisa nekucheka nemaoko, sisitimu iyi inoderedza njodzi yekusvibiswa uye inowedzera kugona kweawa imwe neimwe nekupfuura kashanu.
3. Pulp yeAvocadoing uyeMuchina wekuchenesa
Chigadzirwa ichi chinosefa pulp yeavocado kuburikidza nemasiraidhi matete, chichibvisa faibha neganda risina kusvuurwa.
Inovimbisa puree yakatsetseka, yakafanana yakakodzera chikafu chevana, guacamole, kana mapakiti akaomeswa nechando.
Kumhanya kunogadziriswa kuti kuenderane nekukora kwepulp. Michina yekunatsa ine zvikamu zviviri inogona kubata huwandu hwakawanda hwefaibha.
Inoita kuti muromo unzwe zviri nani uye kuti zvisaririra zvisashande zvakanaka.
Nzvimbo dzeCIP dzakavakirwa mukati dzinotsigira kuchenesa mvura inopisa kana alkaline mushure mechikamu chimwe nechimwe.
4. Sisitimu yekubvisa mafuta inodzvanywa neCold-Press
Sisitimu iyi inosanganisira hydraulic press kana screw press, decanter, uye centrifuge.
Inobvisa mafuta eAvocado asina kupiswa, ichichengetedza kunaka uye mishonga ine hutano.
Chinobvisa tsvina chinoparadzanisa zvinhu zvakasimba kubva mumvura, nepo centrifuge ichibvisa tunhu tudiki.
Sisitimu yese inofamba mumhepo ine nitrogen kudzivirira okisijeni mumafuta.
Kana tichienzanisa nekudzvanya kunopisa, nzira iyi inopa mafuta emhando yepamusoro ane ruvara rwegirini rwechisikigo.
5. UHT Sterilizer (Chubhu-iri-muChubhu kana Nzvimbo Yakakweshwa)
Muchina uyu unopisa puree yeavocado kusvika 95–105°C kwemasekonzi mashoma kuti uuraye mabhakitiriya nema enzymes.
Kugadzirwa kwechubhu mukati mechubhu kunodzivirira kupisa kwechigadzirwa uye kunochengetedza magadzirirwo echubhu, kunokodzera pulp yakakora ine fibers, zvichiita kuti kuyerera kwayo kuende zvakanaka pasina kuvhara.
Inouya ne automatic tembiricha control, pressure balance, uye security interlocks.
Inovimbisa kuti puree inochengetwa zvakanaka pasherufu kuti isaparare, ichitevedzera zvizere mitemo yeFDA neEU.
Kambani yekugadzira maapuro muEasyReal inobata mhando dzakasiyana dzemichero isina kubikwa uye inotsigira mafomati akasiyana-siyana ezvigadzirwa zvekupedzisira.
Mhando dzemichero isina kubikwa dzinotsigirwa
• Mhando dzemaapuro eHass, Fuerte, Bacon, uye emuno
• Ichangobva kukohwewa kana kuibva mudura
• Muchero wakaibva zvakanyanya kana wegiredhi rechipiri (wekuburitsa mafuta kana upfu)
• Mhando dzakachengetwa nevhu rekushandisa guacamole nepaste
Mutsetse uyu unogadziriswa zvichienderana nekusimba kwemuchero, saizi, mafuta, uye rudzi rweganda.
Vashandi vanogona kugadzirisa kumanikidzwa kweroller, kumhanya kwekunatsa, kana maprofile ekupisa zvichienderana nebhechi.
Izvi zvinoita kuti chigadzirwa chigare chakarongeka mumwaka yese uye kubva kwachiri.
Kuchinjika Kwechigadzirwa Chekupedzisira
• Puree yakapfava (yekudya kwevana kana yekudipa)
• Mafuta emhando ye "virgin" akasvinwa nechando (ekutengeswa muzvitoro zvinodyiwa uye zvekushongedza)
• Mushonga wepasi une utachiona (wekushandiswa mumaindasitiri uye mune zvekudya)
Nekugadzirwa kweEasyReal kwemamodular, unogona kuchinja pakati pemitsara yezvigadzirwa nekushandisa michina mishoma.
Mavharuvhu ekunze anosarudzwa, misoro yekuzadza inogadzirisika, uye zvibatanidza zveCIP zvinoita kuti kuchinja kuve nyore.
Kuchinjika uku kunobatsira vatengi kuti varambe vachichinja-chinja mumusika, kuwedzera huwandu hwezvigadzirwa, uye kuderedza nguva yekushanda.
Tinoita kuti zvive nyore kuenzanisa kugadzirwa kwenyu nezvinodiwa pamusika.
Mutsetse wega wega weEasyReal wekugadzira maapuro unouya nesisitimu yekudzora yePLC + HMI yakabatanidzwa zvizere.
Iyi puratifomu yekudzora yakangwara inobvumira vashandisi kuti vatarisire maitiro ese kubva pachiratidziro chekubata.
Mabasa Ekutanga Anosanganisira
• Kutarisa tembiricha, kumanikidzwa, uye kuyerera kwemvura panguva chaiyo
• Kudzora nhanho nhanho kwekudziyisa, kunatsa, kana kuomesa
• Maaramu uye kuona zvikanganiso kudzivirira kukuvara kwemidziyo
• Magadzirirwo emaresipi ezvigadzirwa zvakasiyana kana mapurofayiri ezvinhu zvisina kugadzirwa
• Nzira dzinochengetedza simba panguva dzisina kunyanya kushanda zvakanyanya
Tinoshandisa Siemens kana Omron PLCs dzemhando yepamusoro uye maHMI ane mavara e10–15 inch.
Masikirwo aya anoratidza makombama aripo, mamiriro emidziyo, uye nhoroondo yezvakaitika kare.
Vashandisi vanogona kuongorora mafambiro ezvinhu, kutevera zvinobuda, uye kugadzirisa nzvimbo dzebasa nguva nenguva.
Data rinochengetwa kune rimwe nerimwe boka.
Izvi zvinobatsira mukutevera mhando, kuchengetedza zvinyorwa zveHACCP, uye kugadzirisa matambudziko.
Kune zvirimwa zvikuru, tinopa sarudzoMasisitimu eSCADAnekupinda uri kure, ongororo yemitsara yakawanda, uye mishumo yemakore.
Unogona kuwana ruzivo rwekushanda kubva kuhofisi yako kana pafoni.
Panel yekudzora yeEasyReal ine zvikamu zvekupinda zvakachengeteka, ine nzira dzemushandisi nedzemutariri.
Vatengi vekunze kwenyika vanokoshesa UI yemitauro yakawanda, kusanganisira Chirungu, ChiSpanish, neChiFrench.
Tinopawo rutsigiro rwemunharaunda rwekushandura UI kana kubatanidzwa neERP yako iripo kana MES.
EasyReal Machinery inokubatsira kushandura maavocado matsva kuita zvigadzirwa zvepamusoro-soro—pulp, oiri, puree, kana hupfu—nemhinduro dzinoshanda uye dzakabudirira pasi rose.
Kubva kumakambani matsva ekugadzira mafuta emuavhakuro kusvika kumafekitori emafuta emuavhakuro anoshanduka, timu yedu inokutsigira kubva pakugadzira kusvika pakugadzira mafuta aya.
Sei Uchifanira Kusarudza EasyReal?
Makore makumi maviri nemashanu zvichikwira eruzivo mukugadzira michero
Mapurojekiti munyika dzinopfuura makumi matatu nerutsigiro rwemuno
Masisitimu emhando dzakasiyana dzezvirimwa zvinogadzirwa zvakawanda
Kugadzira otomatiki kwakangwara uye dhizaini yakagadzirira CIP
Kudzidziswa panzvimbo uye basa rehupenyu hwese
Mainjiniya edu anobatsira pakuronga, kuronga zvekushandisa, uye kugadzira marongero.
Tinopawo FAT (miedzo yekugamuchirwa kwefekitori), kugadzirisa matambudziko ari kure, uye rutsigiro rwezvikamu zvepasi rose.
Kana magadzirira kutanga kana kusimudzira kugadzirwa kweavocado yenyu, takagadzirira kukubatsirai.
Taura nesu nhasi pa[email protected]
Dzidza zvakawanda pawww.easireal.com
Or Taura neChikwata Chedu
