Muchina weLab-Pilot Scale Water Bath Fermenter | EasyReal
IyoEasyReal Lab-Pilot Scale Water Bath FermenterInosanganisa kupisa kwakanyatsonaka, kukweshana kwakanaka, uye tekinoroji yepamusoro yekudzora muchimiro chidiki. Chirongo chayo chesimbi isina ngura chine mativi maviri chine jekete remvura rinoparadzira kupisa zvakaenzana kuburikidza nenzvimbo yekugezera, kudzivirira nzvimbo dzinopisa dzemunharaunda uye kuona kuti zvinoviriswa zvakaenzana.
Mukati mechikepe, pane ganda rakatetepamugadzirisikana agitator yemagetsi inosanganisa zvinwiwa zvinonamira, zvinomisikidzwa, kana zvinhu zvakagadzirwa nemukaka pasina kukuvadza zvirimwa zvinonzwa. Sisitimu iyi inotsigira mapurofayiri anogona kurongwa ekuvirisa zvinhu zvine nhanho dzakawanda — zvakaita sekudziisa, kubata, uye kutonhora — izvo zvinogona kuitwa otomatiki kuburikidza nemaresipi ePLC.
Ma sensor ekupisa, ma pH probes, uye ma transmitters e DO (dissolved oxygen) anobvumira kudzora kwe closed-loop kwe critical fermentation parameters. Kuchengeta data uye kuona mafambiro e data zvinobvumira vashandisi kutevera mashandiro, zvichiita kuti fermenter ive yakakodzera kune vese vari vaviri kutsvagisa kwedzidzo uye kuyedzwa kwepilot yeindasitiri.
Nzvimbo dzese dzinosangana nechigadzirwaSUS304 kana SUS316L yemhando yepamusoro yechikafu, nemapaipi ekuchenesa uye mavharuvhu kuti ive nechokwadi chekuti hapana utachiona hunoshanda. Sisitimu yese inogona kubatanidzwa kune zvimwe zvinoshandiswa sengejenareta yemhepoyekubvisa hutachiona kanachitofuyezvikamu zvekutonhodza zvinodzorwa.
IyoChinovirisa Mvura Yekugezera muLab-Pilot Scaleinoshandira maindasitiri akasiyana-siyana nemasangano eR&D ari kugadzira zvinwiwa zvakaviriswa, dzimwe nzira dzemukaka, uye zvigadzirwa zvinovaka muviri.
Maitiro akajairika anosanganisira:
• Yogati, kefir, uye mhando dzemukaka dzakagadzirwa
• Kombucha nezvinwiwa zvinopa mabhakitiriya
• Kuedza kuvirisa ma enzymes ne microbial
• Kuvirisa mapuroteni ezvirimwa uye enzyme hydrolysis
• Kugadzirwa kwezvinonaka uye hwema
• Mienzaniso yekuvirisa yakagadzirwa nemuto netii
Magadzirirwo ayo anochinjika anotsigira huwandu hwakasiyana hwemidziyo — kubva2 L kusvika 50 L, zvichiita kuti ive yakakodzera kumayunivhesiti, nzvimbo dzeR&D dzemakambani ezvekudya, mafekitori ekuedza, uye marabhoritari ekuvandudza makambani. Setup yega yega inogona kutevedzera shanduro dzakaderedzwa dzezvipenyu zvemaindasitiri zvizere, zvichipa mainjiniya ekugadzira ruzivo rwakarurama vasati vawedzera.
Nekuchengetedza tembiricha yakagadzikana uye pH yakagadzikana, sisitimu iyi inoita kuti zvinhu zvirambe zvakafanana uye kuti masero anonzwa zvakanaka — chinhu chikuru pakubudirira kwekutengeserana.
Kuedza kwekuvirisa kunoda kudzora kupisa nekusanganisa kwakarurama kuchengetedza mbeu uye kudzivirira kusvibiswa. Kusiyana nematangi akasanganiswa,Chinovirisa Mvura Chekugezera cheEasyRealinoshandisa kupisa kusina kunanga kuburikidza nemvura inotenderera. Izvi zvinobvisa kusangana kwakananga kwemhepo, zvichidzivirira nzvimbo dzinopisa zvakanyanya dzinogona kuparadza mapuroteni eprobiotic kana mapuroteni asina kunaka.
Zvinhu zvisina kugadzirwa zvakaita semukaka, soy protein, kana muchero unotorwa zvinogona kusiyana mu viscosity uye solids, zvichikanganisa kutamiswa kwekupisa. Mainjiniya eEasyReal anogadzira midziyo yemidziyo, kumhanya kwekumutsa, uye nzvimbo yejaketi zvinoenderana. Nzvimbo yekuchengetedza inodzivirira kushanda pasina mvura yakakwana kana kumanikidzwa kwakakwana.
Kunyatsotarisa hutsanana nekudzora uku kunobatsira zvikwata zveR&D kusangana nezvinodiwa zvekuchengetedza chikafu (HACCP, ISO22000) uye kuongororwa kwemitemo yekugadzira chikafu chekuedza kana chepamberi pekutengesa.
Saizi yepakati
• Mavhoriyamu ekushanda kwengarava: 2 L / 5 L / 10 L / 20 L / 30 L / 50 L (vhoriyamu yekushanda = 70–85% yehuwandu hwese).
• Chivharo: chivharo chekuchenesa chine magirazi ekuona uye maburi ezvibatiso zvitatu.
Sisitimu yekupisa (mvura yekugezera)
• Bhavhu remvura rinotenderera rinodziya kunze (kudziyisa 20–95 °C; nechitofu chinotonhorera kusvika 4–10 °C).
• Kudzora Tembiricha: Sensor yePt100 muchigadzirwa + sensor yekugezera.
• Zvinhu: Nzvimbo dzekubata SUS304 kana SUS316L; bhachi/koiri yakatsaurirwa kutenderedza mvura (hapana utsi hwakananga muchigadzirwa).
Kushungurudzika & rheology
• Sarudzo dzeImpeller: marine (low-shear) kana anchor (pakati-viscosity).
• Maoko ekukwenya ekusarudza ekushandisa pakukwenya slurry yepamusoro (chete kana zvichidikanwa).
• Kutyaira kwemotokari kunomhanya zvakasiyana-siyana nechinhu chinovhara midziyo yekuchenesa.
Magadzirirwo eSensors & aseptic
• Standard: tembiricha (Pt100).
• Sarudzo: pH (chikafu chinoongorora), DO (yekuyedza mbiriso/aerobic).
Zvekudzora & data
• Siemens PLC + 7"/10" HMI, matanho ekubika (ramp/hold/cool), mafashoni, maaramu, ma batch ID, USB/Ethernet export.
• Makiyi akabatana: mvura shoma mubhavhu, tembiricha yakawandisa, switch yechivharo/yemusuwo, dziviriro yekudyisa pombi.
Zvishandiso & kuvaka
• Simba: chikamu chimwe chete 280 V, 50/60 Hz (zvimwe kana zvakumbirwa).
• Mvura inotonhodza kana chiller chekuvhara (chinokurudzirwa kuti chitonhodze nekukurumidza).
• Mhepo yakamanikidzwa (yemavharuvhu/kufukidza mhepo kana yakasarudzwa).
• Chidzitiro/trolley inofambiswa ine macaster anokiya; nzvimbo diki yekuisa mabhenji ekurabhoritari/makamuri evatyairi.
Mapaketi anokurudzirwa
• Lab nePilot bundle (2–50 L): mvura yekugezera + chiller, impeller, PHE, pH + DO options, PLC/HMI.
Kufamba kwemushonga wekuvirisa kunowanzo tevedzera kurongeka kuri pazasi, kuchigadziriswa nechigadzirwa uye chimiro:
1. Kugadzirira Zvinhu - Mukaka usina kubikwa, muto, kana kuti substrate yemiti zvinopiswa uye zvinoiswa muchimiro chakafanana.
2. Kubaya – Kutanga kubereka kana mishonga inorwisa utachiona inoiswa mumasero asina utachiona.
3. Kudziisa Mvura Yekugeza - Bhavhu rinotenderera rinokwidza tembiricha yechigadzirwa zvishoma nezvishoma kusvika padanho rakati sandara.
4. Kubata Kuvirisa - Sisitimu iyi inochengetedza pH uye tembiricha zvakagadzikana kwemaawa akatarwa.
5. Kukurunga uye Kutora Samples - Kukurunga nguva dzose kana kuti nguva nenguva kunoita kuti zvive zvakafanana; sampuli dzinogona kubviswa zvakachengeteka.
6. Chikamu Chekutonhodza - Bhavhu remvura uye chitofu chekunze zvinoderedza tembiricha yechigadzirwa kuti chisaviriswe.
7. Kuburitsa uye Kuchenesa - Chigadzirwa chekupedzisira chinodururwa.
Danho rega rega rinonyorwa kuburikidza nePLC kuti rionekwe zvakakwana uye rigone kudzokororwa mukuyedza.
YakakwanaChinovirisa Mvura Yekugezera muLab-Pilot Scalesisitimu kubvaShanghai EasyReal Machinery Co., Ltd.Inobatanidza mayuniti akawanda akagadzirirwa kuve nechokwadi chekugadzikana, hutsanana, uye kururama padanho rega rega rekuita.
1. Mudziyo weSUS304 kana SUS316L wekuvirisa (Water-Bath Jekete)
Nzvimbo dzine makona matatu, dzine mativi matatu, dzakanyoroveswa negirazi. Kupisa kusina kunanga kuburikidza nemvura inotenderera kunodzivirira nzvimbo dzinopisa uye kunodzivirira kukura kwemiti.
2. Chitofu chemvura chinotenderera chinodziya
Chivharo chakavharwa chinopa mapurofayiro chaiwo ekukwira/kubata/kutonhodza (≈20–95 °C; nechitofu kusvika ≈4–10 °C). Ma sensor ekugezera nezvigadzirwa anochengetedza nzvimbo dzakasimba.
3. Chinokurumidzisa Chinoshanduka-shanduka (Chinofambisa Mvura / Chinomisa)
Kusanganisa zvishoma zvemukaka/miti; chibatiso kana viscosity yakwira. Chisimbiso chehutsanana uye dhizaini inokwanisa kuvharwa neCIP.
4. Sensor Suite (Yemhando Yechikafu)
Tembiricha yePt100 (yakajairwa); pH yekusarudza, DO yekudzora maitiro uye data. Maports ekutora sampuro isina tsvina uye calibration.
5. PLC + HMI Control Cabinet (Siemens)
Mabikirwo, ma interlocks, ma alarm, mafashoni, kutumira data kunze kwenyika, uye sarudzo yekubatsira kure. Mumwe mushandi anotarisira kuviriswa kwezvikamu zvakawanda nechivimbo.
6. Jenareta yeMhepo yeMagetsi (Sarudzo, yeSIP)
Inopa utsi hwakazara chete kudivi rechigadzirwa kuti chibviswe kana zvichidikanwa nemaitiro ekusimbisa.
7. Zvivharo zveSkid/Trolley & Safety Interlocks
Furemu diki inofambiswa, macaster anokiya, dziviriro yemvura shoma yekugezera, kucheka tembiricha yakawandisa, switch yechivharo/yemusuwo.
IyoChinovirisa Mvura Yekugezera muLab-Pilot Scaleinotsigira zvakasiyana-siyana zvekushandisa pakuisa uye maitiro ekuvirisa, zvichiita kuti ive imwe yemasisitimu anonyanya kushandiswa muEasyReal's R&D lineup.
Kuenderana kwezvinhu
• Zvinwiwa zvemukaka nezvirimwa: mukaka, soya, oat, almond, kokonati
• Muto netii: apuro, mazambiringa, kombucha, mishonga yemishonga
• Muto wezvipembenene: ma enzyme, ma probiotic, mbiriso yekuravira
• Mapuroteni anosviba: kuviriswa kwemapuroteni ezvirimwa kana emasero rimwe chete
Sarudzo dzezvinobuda
• Mukaka wakaviriswa nezvinwiwa zvisiri zvemukaka
• Zvakatorwa zvine ma enzyme akawanda uye probiotic cultures
• Tii dzisina doro kana kuti dzisina doro rakawanda
• Zvinoumba kunaka uye hwema hwekugadzira chikafu
Kugadziriswa kwemodular kunobvumira vaongorori kugadzirisa ma process parameters nekukurumidza pakati pemaresipi akasiyana. Kudzokororwa kwe batch-to-batch kunoita kuti data rive rakavimbika kuti rigadziriswe.
EasyReal inopawo mabasa ekuongorora zvinhu zvitsva — kuyedza zvinhu zvitsva uye mabikirwo ekugadzira zvinhu pasi pemamiriro chaiwo ekugadzira kuti vaone kuti zvinogona kuwedzerwa. Izvi zvinopa zvikwata zveR&D ruzivo rwakavimbika kubva pamigumisiro yerabhoritari kuenda kumakambani ane chivimbo.
IyoPuratifomu Yekudzora Yakangwara yeEasyRealInounza otomatiki yeindasitiri mumidziyo inoshandiswa murabhoritari. Sisitimu iyi ine:
• Siemens PLC neHMI interfaceyekushanda zvichibva pamaresipi uye kuona zviri nyore.
• Kudzora otomatiki kweparametertembiricha, pH, kuvhunduka, uye kutenderera kweropa mumvura.
• Alarm uye interlock functionszvinodzivirira kubva pakupisa kwakaoma, kumanikidzwa kwakanyanya, kana kukanganiswa kwemagetsi.
• Kurekodha uye kutumira data kunze kwenyikakuburikidza neUSB kana Ethernet, zvichiita kuti mishumo yekuedza inoteverwa ikwanise kuteverwa.
• Kutarisa uri kure(zvingasarudzwa) zvichibvumira mainjiniya kuwana mafambiro ekuvirisa kuburikidza nekubatana netiweki.
• Kukwanisa kukura kwemodularkuti isanganiswe mune ramangwana nemamwe ma module eEasyReal pilot — UHT sterilizer, deaerator, kana aseptic filler — zvichigadzira tambo diki yepilot yakakwana.
Nepfungwa iyi yekudzora, mumwe munhu anogona kutarisira kutevedzana kwakaoma kwekuvirisa kwezvikamu zvakawanda. Nzvimbo dzakagadzika dzinoramba dzakagadzikana kunyangwe panguva refu, uye bvunzo yega yega inogadzira mhedzisiro inoenderana netarisiro yekushanda kwemaindasitiri.
Kubva pakufunga kusvika pakuiswa pabasa, Shanghai EasyReal Machinery Co., Ltd. inopa rutsigiro rwekuvirisa kubva pakutanga kusvika pakupedzisira kune masisitimu ekuvirisa marabhoritari uye emuchina wekuongorora.
Chikwata chedu cheinjiniya chinobatsira vatengi kuburikidza nedanho rega rega:
1. Tsanangura chiyero uye chigadzirwa chaunoda (chinwiwa chakaviriswa, tsika yema enzyme, yogati inobva mumiti).
2. Dhizaini uye P&ID zvakagadzirirwa nzvimbo yako yekurabhoritari kana yekutyaira.
3. Simbisai zvinhu zvakaita semvura, utsi, uye magetsi.
4. Unganidza uye edza zvinhu zvese mufekitori yeEasyReal usati watumira.
5. Kuisa basa panzvimbo kana kusimbiswa kuri kure kuburikidza nevhidhiyo link.
6. Kudzidziswa & magwaro ekushanda kwezuva nezuva, kugadzirisa, uye kuchengetedzeka.
Iine ruzivo rwemakore anopfuura makumi maviri nemashanu uye mapurojekiti munyika dzinopfuura makumi matatu, EasyReal inoita kuti mari yako iwane mashandiro akanaka, hupenyu hurefu hwebasa, uye mhedzisiro yakavimbika yeR&D.
Tibatei nhasi kuti mukurukure nezvechirongwa chenyu kana kuti kumbirai bvunzo murabhoritari yedu yekuedza.
Email: [email protected]
Webhusaiti: https://www.easireal.com/contact-us/
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