Mutsetse weKugadzira Jamu reMuchina weIndasitiri | Mutsetse weKugadzira Jamu reMichero & Midziyo yekugadzira Jamu
Mutsetse wekugadzira jamu yemichero wakagadzirwa kuti ushandure michero mitsva, michero yakaomeswa nechando, puree yemichero kana concentrate yemichero kuita jamu yakagadzikana, marmalade, kuchengetedza uye michero inopararira kuburikidza nekugadzirira michero kwakarongwa, kugadzira, kubika muchina wevacuum, kuvhiya uye kuzadza. Kana tichienzanisa nemuchina mumwe chete wekugadzira jamu, mutsetse wekugadzirisa jamu wakakwana unopa kudzora kuri nani kwehunhu hwemichero, °Brix, pH, viscosity, simba rejeli, tembiricha yekuzadza uye hupenyu hwekupedzisira hwesherufu.
EasyReal inogadzirisa mutsetse wega wega wekugadzira jamu remuindasitiri zvichienderana nerudzi rwemichero, kuomarara kwemaresipi, kugona kwainoda, fomati yekurongedza uye marongerwo efekitori. Sisitimu iyi inogona kushandiswa pajamu restrawberry, jamu reblueberry, jamu reraspberry, jamu reapricot, jamu repichi, jamu reapuro, jamu reapuro, jamu recitrus, marmalade yecitrus uye mixed-fruit preserves. Kune makambani ekugadzira jamu rekutengeserana, mutsetse uyu unogona kusanganisira kusuka michero, kupwanya, kupwanya, kusanganisa, kubika vacuum, homogenizing, sterilization, kuzadza jar, pouch filling, cup filling, capping, cooling uye CIP cleaning.
Iyi nzira yekugadzira jamu yemuindasitiri inogona kugadzirwa yejamu restrawberry, jamu reblueberry, jamu reraspberry, jamu reapricot, jamu repichisi, jamu reapuro, jamu remaapuro, jamu recitrus, marmalade yemichero yakasanganiswa uye michero inopararira. Inotsigira jamu rakatsetseka uye jamu rine zvidimbu zvemichero zvinoonekwa, zvichienderana nenzira yekugadzirira zvinhu zvisina kugadzirwa, maitiro ekubika uye zvinodiwa pakuzadza.
Sarudzo dzezvinhu zvisina kugadzirwa dzinosanganisira michero mitsva, michero yakaomeswa nechando, puree yemichero, michero yakawanda uye michero yakasanganiswa. Mutsetse uyu unogona kushandira mafekitori ekutengesa jamu, vatengesi vezvinhu zvinogadzirwa pabhekari, vagadziri vezvigadzirwa zvemukaka neyogati, mafekitori ezvigadzirwa zveaizi kirimu, mafekitori emadhizeti uye vagadziri vemapakeji ezvekudya.
Kune vatengi vari kutsvaga michina yekugadzira jamu rekutengesa, EasyReal inogona kupa mhando yakakwana yekugadzira jamu remichero kana zvikamu zvakasarudzwa zvekugadzira michero zvakaita sekugadzirira michero, kupwanya, kubika ne vacuum, kubvisa utachiona, kuzadza nekuchenesa CIP. Izvi zvinobvumira fekitari yekugadzira jamu kuti ienderane nematanho akasiyana ekudyara mari, kugona kwayo kugadzira uye mafomati ekurongedza.
Mutsetse wekugadzirisa jam unogona kutevera nzira mbiri dzekugadzira zvinoenderana nemamiriro ezvinhu ezvishandiso uye maitiro ekushanda kwefekitori.
Nzira A: Kubva kuMichero Mitsva
Kugamuchira michero mitsva → kusuka → kurongedza → kupwanya → kudziyisa → kupwanya nekunatsa → kugadzira nekusanganisa → kubika ne vacuum kana kuisa musanganiswa → kusanganisa → kusanganisa → kubvisa tsvina kana kupisa → kuzadza nekuvharira → kutonhora → kurongedza kwekupedzisira.
Nzira B: Kubva kuFruit Puree kana Concentrate
Kudyisa muchero mupunga kana kuti kusanganisa → shuga, pectin uye acid blending → kugadzika kwe°Brix, pH uye solids → kubika muchina wevacuum → kusanganisa homogenizing → kuibvisa kana kuzadza zvinopisa → chirongo, kapu, homwe kana sachet → kuvhara, kuvhara, kutonhodza uye kurongedza.
Nzira yakanakisisa inoenderana nemwaka wemichero, zvinodiwa nezvidimbu zvemichero, kuoma kwekubika, nguva yakatarwa yekuchengetera, fomati yekurongedza uye kana fekitori ichida kugadzirwa kwejamu gore rese. EasyReal inogona kugadzira maitiro ekugadzira jamu yemichero semutsetse wakakwana kana semidziyo yekuvandudza fekitori yekugadzira jamu iripo.
Nzira A: Kubva kuMichero Mitsva (yezvirimwa zvinogadzira michero yemwaka)
Kugamuchira → kuwacha→ kurongedza → kupwanya → kudhonza-kudhonza uye kubvisa & kunatsa → kubika ne vacuum dilution → homogenizer yekusarudza → kuchenesa → kuzadza nekuvharira → conveyor nekurongedza
Nzira B: Kubva kuPuree kana Concentrate (yekugadzirwa kwakagadzikana kwegore rose)
Kudyisa ne puree/concentrate →kubika ne vacuum dilution → standardization (°Brix/pH/solids)→ homogenizer yekusarudza → sterilization (sezvinodiwa) → kuzadza nekutakura
Nzira ipi yakakodzera inoenderana nekuwanikwa kwemichero, kuomarara kweSKU, nzira yekugara kwenguva refu, uye sarudzo yekurongedza.
1. Kugadzirira Michero
Hunhu hwejamu hunotangira pahwaro hwemichero. Chikamu chino chinodzora kusuka, kurongedza, kupwanya, kubvisa mbeu kana ganda, kubereka kwemupunga, saizi yezvidimbu zvemichero uye chimiro chefayibha. Hwaro hwemichero hwakagadzikana hunobatsira kuvandudza kunzwa kwemuromo, kupararira, maitiro ejeli uye kugadzikana kwekubika.
2. Kugadzira uye Kusanganisa
Kugadzira jamu mumaindasitiri kunoda kusanganisa zvakanaka muchero, shuga, pectin, acid, flavour nezvimwe zvinoshandiswa. Kusanganisa zvakanaka kunobatsira kuderedza shuga, pectin bundu, gel formation isina kufanana uye kuchinja kwe batch-to-batch. Nzira yekubatanidza mixing tank uye agitation inofanira kusarudzwa zvichienderana nekunaka, zvidimbu zvemuchero uye sensitivity yeresipi.
3. Kubika nekushandisa muchina wekuchenesa (vacuum) uye kuisa pfungwa pachinhu chimwe chete
Kubika ne vacuum ndicho chikamu chikuru chemuchina wekugadzira jam yekutengeserana. Inobvisa mvura pasi pekumanikidzwa kwakaderera, ichibatsira chigadzirwa kusvika pachinangwa che °Brix uku ichideredza kukuvara kwakanyanya kwekupisa. Chikamu ichi chinokanganisa ruvara, kunaka, kunaka, nguva yekubika, kushandiswa kwesimba uye magadzirirwo ejam yekupedzisira.
4. Kudzivirira Kuvharwa Kwemasero uye Kudzora Hutsanana
Zvichienderana neresipi, kurongedza uye zvinodiwa kuti jamu rigare kwenguva refu, nzira yekugadzira jamu inogona kusanganisira kuzadza nekupisa, kupwanya, kubvisa utachiona, kutamiswa kwehutsanana uye kuchengetwa kwebhafa inodzorwa nekupisa. Chikamu chino chinobatsira fekitori yekugadzirisa jamu kuchengetedza kuchengetedzeka kwechigadzirwa, kugadzikana kwekuzadza uye kunaka kwekugadzirwa kwacho nguva dzose.
5. Kuzadza uye Kurongedza
Magadzirirwo ekurongedza anosarudza tembiricha yekuzadza, hwindo rekupenya, nzira yekuvhara uye mafungiro ekutonhodza. Magadzirirwo akajairika anosanganisira majagi egirazi, makapu epurasitiki, machubhu, mapaketi, masacheti uye midziyo yezvekudya. EasyReal inogona kubatanidza michina yekuzadza jamu nekubika, kubvisa utachiona, kuvhara, kutonhora, kutumira uye zvikamu zvekupedzisira zvekurongedza.
Mutsetse wekugadzirisa jamu yemuindasitiri unowanzo gadzirwa kubva kumamodules anoshanda anotevera. Module yega yega inogona kugadziriswa zvichienderana nerudzi rwemuchero, resipi, kugona, fomati yekurongedza uye marongerwo efekitori.
1. Nzira yekugamuchira, kusuka uye kurongedza michero yekugadzirira michero mitsva.
2. Sisitimu yekupwanya michero, kuidziisa, kuipurinda nekuichenesa kuti igadzirire michero.
3. Matangi ekusanganisa nekugadzira shuga, pectin, acid, flavour uye muchero.
4. Sistimu yekubikisa kana yekuisa muchina wekuchenesa kuti usvike paunoda °Brix uye magadzirirwo awo.
5. Nzira yekusarudza homogenizer kana sisitimu yekudzora zvidimbu zvechimedu kuti igadzire jamu rakatsetseka kana kupararira kwemichero.
6. Kuisa pasteurization, kubvisa utachiona kana chikamu chekuzadza chinopisa zvichienderana nezvinodiwa kuti chigare kwenguva refu.
7. Matangi emvura anofambisa mvura, mapombi ekuchenesa, mavharuvhu uye mapaipi ekuchenesa.
8. Muchina wekuzadza jam wemabhodhoro egirazi, makapu, mapaketi, masacheti kana midziyo yezvekudya.
9. Kuvhara, kuvhara, kutonhodza, kutakura uye sisitimu yekupedzisira yekurongedza.
10. Sisitimu yekuchenesa CIP uye Siemens PLC yekudzora kugadzirwa kwejamu yemumaindasitiri inodzokororwa.
Yakagadzirirwa zvigadzirwa zvine kusimba kwakanyanya uye zvinonamira
Jam chigadzirwa chakasimba uye chine kusimba kwakanyanya. Saizi yesystem uye dhizaini yekusimudzira/kutamisa zvinosarudzwa kuti zviitwe:
• huwandu hwakawanda hweshuga
• michero yakaoma uye zvidimbu
• kuchinja kwe viscosity panguva yekuwanda kweropa
• kuyerera kwakasimba kwekuzadza
Kudzora zviri nani zvinangwa zvemhando yepamusoro
Mutsetse uyu wakagadzirirwa kudzora nekunyora pasi:
• °Brix chinangwa uye kutenderera kwekutarisa
• pH/asidi hwindo uye gel kugadzikana kwemaitiro
• huwandu hwe viscosity hwekuzadza nekuchengetedza kugadzikana
• saizi yezvidimbu zvemuchero/faibha (nerudzi rwemuchero)
Dhizaini yakachena uye shanduko inoshanda
• Kurongeka kwehutsanana uye zvishongedzo zvehutsanana zvekushandisa chikafu chepamusoro
• Chimiro chakagadzirira CIP kuderedza nguva yekushanda uye kutsigira zvirimwa zveSKU zvakawanda
• Zvakanakira zvekuwana nekuchenesa zvinhu zvinonamira uye zvine shuga yakawanda
Kune makambani matsva, mafekitori ekutanga uye mhando dzezvekudya zvemuno, michina midiki yekugadzira jamu inogona kugadzirwa senzira yekugadzira diki yekusimbisa mabikirwo, kugadzirisa michero yemwaka uye kutengesa michero midiki. Mutsetse uyu unogona kusanganisira kugadzirira michero, kusanganisa, kubika ne vacuum, kuzadza nekupisa uye zvikamu zvekurongedza nemaoko kana semi-otomatiki.
Sezvo kudiwa kwekugadzira kuchikura, EasyReal inogona kuwedzera maitiro akafanana ekugadzira jam muindasitiri yakakura. Vatengi vanogona kusimudzira kubva pamichina midiki yekugadzira jam kuenda kumagetsi ekugadzira jam otomatiki ine simba rakawanda, kutamiswa nguva dzose, kuchenesa CIP kwakagadziridzwa, kudzora mabikirwo kuri nani uye kushanda kwakasimba kwekuzadza.
Midziyo yekugadzira jamu yekutengeserana yakasiyana nemidziyo yekubikira iri nyore yekicheni. Inofanira kubata zvinhu zvinonamira, zvakasimba uye zvine simba guru uku ichichengetedza tembiricha chaiyo, kusanganisa kwakafanana, kuyera kwakavimbika, kutamiswa kwehutsanana uye kuzadza kwakasimba. Kune mafekitori anogadzira manakiro akasiyana-siyana ejamu kana saizi yekurongedza, kudzokorora mabikirwo uye kushanda zvakanaka kwekuchenesa zvakakoshawo.
EasyReal inogadzira michina yekugadzirisa jamu yekutengeserana ine simbi isingatsvi yemhando yepamusoro, mapaipi ekuchenesa, kupisa kunodzorwa, kubika muchina wevacuum, kugadzira homogenizing, nzvimbo dzekuzadza dzinochinjika uye dhizaini yekuchenesa yakagadzirwa neCIP. Sisitimu iyi inogona kugadziriswa kuti ishandiswe mujagi regirazi, jamu rekapu, jamu repachikwama, jamu repachikwama, jamu repachikwama, base yejamu rebhekari uye kugadzirwa kwemichero yeindasitiri.
Kuti upe pfungwa yekuti magadzirirwo uye saizi chaiyo inofanira kunge yakaita sei, ndapota taura ne:
1. Rudzi/marudzi emichero uye kana mbeu/maganda achifanira kubviswa
2. Zvigadzirwa zvakanangwa: jamu, marmalade, zvinochengetedza; zvidimbu zvakatsetseka kana michero
3. Target °Brix, pH range, uye magadzirirwo/kusviba kwaunoda
4. Chinangwa chekugona (kg/h kana majagi/h), nguva yekushanda kwezuva nezuva, huwandu hweSKU/huwandu hwekuchinja
5. Magadzirirwo ekurongedza uye zvinodiwa kuti zvigare kwenguva refu
6. Zvishandiso zviripo (utsi, simba, mvura, mhepo yakamanikidzwa) uye zvirambidzo zvemagadzirirwo
7. Midziyo iripo yaunoda kuchengeta (mabiki/mafiller/mapakeji) yekuronga kubatanidza
Musiyano uripo pakati pemuchina wekugadzira jam newaya wekugadzirisa jam ndeupi?
Muchina wekugadzira jamu unowanzoreva chinhu chimwe chete chakadai seketero yekubikira kana chitofu chevacuum. Mutsetse wekugadzira jamu inzira yakakwana yekugadzira inosanganisira kugadzirira michero, kupwanya, kugadzira, kubika vacuum, kubvisa utachiona, kuzadza, kuvhara, kutonhodza uye kurongedza. Kune mafekitori ejamu ekutengeserana, mutsetse wekugadzira jamu wakazara unopa kugona kuri nani, kugara kwenguva refu uye kudzora hutsanana.
Ndezvipi zvishandiso zvinoshandiswa mukugadzira jamu yemichero?
Mutsetse wekugadzira jamu yemichero unogona kusanganisira michina yekuwachisa michero, maconveyor ekuronga, macrusher, machina epulping nekunatsa, matangi ekusanganisa, michina yekubika ye vacuum, ma sterilizer, matangi e buffer, michina yekuzadza jamu, macapping, maconveyor ekutonhodza uye masisitimu ekuchenesa eCIP. Kugadziriswa kwekupedzisira kunoenderana nerudzi rwemichero, resipi, kugona uye fomati yekurongedza.
Chigadzirwa chimwe chete chekugadzira jamu chinogona kugadzira jamu dzemichero dzakasiyana here?
Ehe. Chigadzirwa chekugadzira jamu chinogona kugadzira jamu restrawberry, jamu reblueberry, jamu reraspberry, jamu reapricot, jamu repichisi, jamu reapuro, jamu remaapuro, marmalade ecitrus uye michero yakasanganiswa. Kugadziriswa kukuru inzira yekugadzirira michero, saizi yezvidimbu, °Brix, pH, pectin system, nguva yekubika uye maitiro ekuchenesa pakati pemabheti.
Sei kubika muchina wevacuum kuchishandiswa mukugadzira jamu yemumaindasitiri?
Kubika ne vacuum cleaner kunobatsira kubvisa mvura patembiricha yakaderera yekufashaira, izvo zvinogona kutsigira ruvara, kunaka uye kugadzikana kwemavara zviri nani. Zvinovandudzawo kudzora kuzara, kupera kwe °Brix uye kusviba. Pakugadzira jam yemumaindasitiri yepamusoro, kubika ne vacuum cleaner kunowanzo shandiswa pane kufashaira ne open-kettle.
Mutsetse uyu unogona kugadzira jamu rine zvidimbu zvemichero here?
Ehe. Mutsetse wekugadzira jamu unogona kugadziriswa kuchengetedza zvidimbu zvemichero kuburikidza nekutamiswa zvinyoro-nyoro, kusvusvurwa kwakakodzera, kubikwa kwakadzorwa uye dhizaini yakakodzera yekusviba. Izvi zvinobatsira kuderedza zvidimbu zvemichero kupwanyika, kuyerera, kunyura uye kupararira kusina kuenzana panguva yekuzadza.
EasyReal inogona kupa michina midiki yekugadzira jam here?
Ehe. EasyReal inogona kupa michina midiki yekugadzira jamu yekuedza, yekugadzirisa michero yemwaka, kuyedza mabikirwo uye zvitoro zvidiki. Sisitimu iyi inogona kuzowedzerwa kuita mutsetse mukuru wekugadzira jamu yemichero otomatiki kana huwandu hwayo hwawedzera.
