Layin Cikawar Aseptic
EasyReal'sLayin Cikawar Aseptican haɗa su da tsarin sarrafawa ta atomatik musamman don ci gaba da haifuwa da tattarawar aseptic na abinci da abubuwan sha daban-daban. Yin amfani da fasahar Ultra-High Temperature (UHT), ko fasaha na gajeren lokaci mai zafi (HTST), ko fasahar Pasteurization, waɗannan layin suna zafi da samfurori cikin sauri zuwa yanayin zafi tsakanin 85 ° C da 150 ° C,kiyaye zafin jiki na ƴan daƙiƙa ko dubun daƙiƙai don cimma ingantacciyar rashin kunna ƙwayoyin cuta, sa'an nan kuma da sauri sanyaya samfurin. Wannan tsari yana tabbatar da kawar da ƙwayoyin cuta masu cutarwa da lalacewa yayin da suke adana ainihin ɗanɗanon samfurin, laushi, launi, da abubuwan gina jiki.
Bayan haifuwa, samfurin shinecanja wuri a ƙarƙashin yanayi mara kyau zuwa tsarin cikawar aseptic, inda aka cika shi a cikin kwantena da aka riga aka yi wa haifuwa kamarJakunkuna bakararre na aluminum(kamar jakar BIB, ko/da manyan jakunkuna kamar jakar lita 200, jakar lita 220, jakar lita 1000, da sauransu). Wannan yana tabbatar da tsawon rairayi a yanayin yanayin yanayi, yana kawar da buƙatar firji ko abubuwan kiyaye sinadarai.
Kowane Layin Cikawar Aseptic daga EasyReal ya haɗa da sterilizer UHT-samuwa a cikin tubular, bututu-in-tube, farantin (mai musayar zafi), ko daidaitawar allurar tururi kai tsaye (DSI) dangane da halayen samfur da buƙatun aikace-aikacen. Hakanan tsarin yana haɗa cikakken ikon sarrafa PLC + HMI mai sarrafa kansa, yana ba da aiki mai fahimta, sarrafa girke-girke, da saka idanu na gaske na duk sigogin tsari.
Don saduwa da buƙatun sarrafawa iri-iri, EasyReal yana bayarwafadi da kewayon na zaɓi kayayyaki, ciki har da:
Vacuum deaerators, don cire narkar da oxygen da kuma hana iskar shaka;
Homogenizers masu matsananciyar matsa lamba, don daidaituwar samfuri da haɓaka rubutu;
Multi-tasiri evaporators, don tattara samfurin kafin haifuwa;
CIP (Clean-in-Place) da tsarin SIP (Sterilize-in-Place), don ingantaccen tsaftacewa da tsafta.
EasyReal'sLayin Cikawar Aseptican ƙera su don samar da sikelin masana'antu, samar da ingantaccen aiki, ingantaccen makamashi, da kiyaye amincin abinci daidai da ƙa'idodin ƙasa da ƙasa. Sun dace da sarrafa kayayyaki iri-iri kamarruwan 'ya'yan itace da kayan marmari, purees, manna, madarar kiwo, abubuwan sha na tushen shuka (misali, waken soya ko madarar hatsi), miya, miya, da abubuwan sha masu aiki., Yana mai da su mafita mai kyau ga masana'antun abinci da abin sha na zamani waɗanda ke neman babban inganci, tsarin sarrafa zafi mai ƙarancin hasara.
Bambancin kewayon zafin jiki na UHT ya dogara ne akan nau'in sterilizer da aka yi amfani da shi a cikin layi. Kowane sterilizer yana fasalta tsarin musanyar zafi na musamman, wanda ke ƙayyadadden ingancin dumamasa, ikon sarrafa samfur, da aikace-aikacen da suka dace:
Tube-in-Tube Sterilizer:
Yawanci yana aiki tsakanin 85 ° C-125 ° C. Mafi dacewa don samfurori masu danko kamar su 'ya'yan itace puree ko 'ya'yan itace da manna kayan lambu. Yana ba da dumama a hankali da ƙananan haɗarin lalata.
Tubular Sterilizer:
Yana rufe mafi girman kewayon 85 ° C-150 ° C. Ya dace da samfuran danko mai matsakaici, kamar ruwan 'ya'yan itace, ruwan 'ya'yan itace tare da ɓangaren litattafan almara, da sauransu.
Plate Sterilizer:
Hakanan yana aiki daga 85 ° C-150 ° C. Mafi kyau ga ƙananan danko, ruwa mai kama da juna, kamar madara, shayi, da ruwan 'ya'yan itace masu tsabta. Yana ba da ingancin musayar zafi mai girma.
Injection na Steam Kai tsaye (DSI) Sterilizer:
Ya kai 130°C-150°C+ nan take. Mafi dacewa don samfuran zafin zafi waɗanda ke buƙatar ɗumama sauri da ƙarancin ɗanɗano, kamar samfurin tushen shuka, madara, da sauransu.
Zaɓin madaidaicin sterilizer yana tabbatar da ingancin sarrafawa, amincin zafi, da riƙe ingancin samfur.
A cikin sarrafa aseptic, zaɓin tsarin cikawa kai tsaye yana tasiri dandano samfurin, launi samfurin, aminci, rayuwar shiryayye, da sassaucin marufi. Ko kuna aiki tare da ruwan 'ya'yan itace da kayan lambu, puree, kiwo, ko abubuwan sha na tushen tsire-tsire, zaɓar madaidaicin abin maye na aseptic yana tabbatar da marufi mara lalacewa da ajiyar yanayi na dogon lokaci.
Akwai nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan aseptic:
Filayen kai guda ɗaya– manufa domin kananan-sikelin samarwa ko m tsari gudanar.
Filayen kai biyu- an tsara shi don babban ƙarfi, ci gaba da cikawa tare da jakunkuna masu canzawa. Matsakaicin iyawarsa na iya cika tan 12 a awa daya.
EasyReal'sTsarin Cikawar Asepticgoyi bayan nau'ikan kwantena da yawa, gami da:
Ƙananan jakunkuna aseptic (3-25L)
Manyan jakunkuna / ganguna (220-1000L)
Duk tsarin cikawar aseptic ana iya haɗa su ba tare da tsangwama ba tare da sterilizers UHT.
Kuna buƙatar taimako don zaɓar madaidaicin abin filler aseptic don samfurin ruwan ku? Tuntuɓi EasyReal don dacewa da mafita.
EasyRealLayin Cikawar Asepticsun dace da sarrafa nau'ikan kayan abinci na ruwa da abubuwan sha, suna tabbatar da tsawon rairayi, ingantaccen inganci, da ajiyar yanayi. Aikace-aikace na yau da kullun sun haɗa da:
Ruwan 'ya'yan itace da kayan marmari & purees & manna
misali, ruwan apple, ruwan lemu, mangwaro puree, berries daban-daban, puree karas da ruwan 'ya'yan itace, paste tumatir, peach da apricot puree da ruwan 'ya'yan itace, da dai sauransu.
Kayan kiwo
misali, madara, madara mai ɗanɗano, abin sha na yogurt, da sauransu.
Abubuwan sha na tushen shuka
misali, madarar soya, madarar oat, madarar almond, madarar kwakwa, da sauransu.
Ayyukan aiki da abubuwan sha masu gina jiki
misali, bitamin drinks, protein shakes, electrolyte drinks, da dai sauransu.
Sauce, pastes, da condiments
misali, manna tumatir, ketchup na tumatur, manna chili da miya na chili, miya salad, manna curry, da sauransu.
Tare da EasyReal Aseptic Lines na cikawa, waɗannan samfuran za a iya tattara su ta atomatik kuma a adana su ba tare da masu kiyayewa ba, rage farashin ajiya da farashin jigilar kayayyaki yayin kiyaye amincin samfur.
Masana'antu- Haɓakawa aiki
Yana ba da madaidaicin sarrafa zafin jiki tare da ingantaccen sarrafa lokacin riƙewa, yana tabbatar da amincin ƙwayoyin cuta yayin kiyaye ɗanɗano, launi, da abinci mai gina jiki.
Zaɓuɓɓukan Sterilizer masu sassauƙa
Yana goyan bayan nau'ikan sterilizers guda huɗu - tubular, tube-in-tube, farantin, da DSI ( alluran tururi kai tsaye da jiko kai tsaye) - don saduwa da ɗanko daban-daban, abun ciki, da buƙatun zafin zafi.
Haɗin Tsarin Cikowar Aseptic
Yana aiki ba tare da wata matsala ba tare da mai kai guda ɗaya ko mai kai biyu na jakar aseptic, masu dacewa da jakunkuna 3-1000L, ganguna.
Advanced Automation & Control
Gina tare da dandamali na PLC + HMI mai kaifin baki, yana ba da damar saka idanu na ainihin lokaci, sarrafa kayan abinci da yawa, gano ƙararrawa, da aikin haɗin gwiwar mai amfani.
Modulolin Ayyuka na zaɓi
Ana iya faɗaɗawa tare da:
Vacuum deaerator- don cire oxygen
Homogenizer mai girma– domin barga rubutu
Multi-tasiri evaporator- don maida hankali kan layi
Cikakken Haɗin CIP/SIP
An sanye shi da tsaftataccen wuri mai sarrafa kansa (CIP) da tsarin Sterilize-in-Place (SIP) don saduwa da ƙa'idodin tsabtace abinci na duniya.
Modular & Scalable Design
Ana iya faɗaɗa layin samarwa cikin sauƙi, haɓakawa, ko haɗawa cikin masana'antar sarrafa kayan aiki.
Abubuwan da ake buƙata-Premium
Sassan mahimmanci sun fito daga Siemens, Schneider, ABB, GEA, E + H, Krohne, IFM, SpiraxSarco da sauran samfuran duniya, suna tabbatar da dorewa, sabis, da tallafin duniya.
The Smart Control System wanda Shanghai EasyReal Machinery ya ƙera yana tabbatar da daidaitaccen aiki, abin dogaro, da abokantaka mai amfani na layin sarrafa UHT da kayan aiki masu alaƙa. An gina shi akan tsarin gine-gine na zamani na zamani, yana haɗa PLC (Programmable Logic Controller) tare da HMI (Interface na Mutum-Machine) don sarrafawa da saka idanu gabaɗayan tsari.
Mabuɗin iyawa:
Kulawa da Kulawa na Lokaci na Gaskiya
Saka idanu zafin jiki, matsa lamba, ƙimar kwarara, matsayin bawul, da ƙararrawa na tsarin a cikin ainihin lokaci ta hanyar dubawar HMI mai ban sha'awa.
Gudanar da Girke-girke Multi-Product
Adana kuma canza tsakanin tsarin samfuri da yawa. Canjin tsari mai sauri yana rage raguwar lokaci kuma yana haɓaka daidaito.
Gano Laifi ta atomatik & Makulli
Gina-in-kulle dabaru da bincike na kuskure suna taimakawa hana ayyuka marasa aminci. Tsarin yana yin rikodin ta atomatik, rahotanni, da nuna tarihin kuskure.
Binciken Nesa & Shigar Bayanai
Yana goyan bayan ajiyar bayanai da samun dama mai nisa, ƙyale injiniyoyin EasyReal suyi bincike kan layi, haɓakawa, da goyan bayan fasaha.
Abubuwan Wutar Lantarki-Mai Girman Duniya
Duk na'urori masu auna firikwensin, masu kunnawa, tukwici, relays, da fanatoci suna amfani da manyan abubuwan da suka dace daga Siemens, Schneider, IFM, E + H, Krohne, da Yokogawa don matsakaicin dorewa da amincin tsarin.
Zaɓin madaidaiciyar layin cikawar aseptic yana da mahimmanci ga masana'antun abinci na ruwa waɗanda ke da niyyar tabbatar da amincin samfur, kwanciyar hankali, da ingancin samarwa. Daidaitaccen tsari ya dogara da abubuwa masu mahimmanci da yawa:
Nau'in samfur da dankoRuwan ruwan 'ya'yan itace mai tsabta na iya buƙatar nau'in faranti na Aseptic Filling Lines, yayin da ɗanɗano ko samfuran ƙura kamar mango puree ko madarar oat an fi sarrafa su da bututu-in-tube Aseptic Filling Lines.
Makasudin haifuwa: Ko kuna nufin UHT (135-150°C), HTST, ko pasteurization, zaɓin layin dole ne ya goyi bayan tsarin zafin da ake buƙata.
Cika bukatun: Haɗuwa tare da jakar-a-a-ashep-a-akwatin ko jakar-a-ganga masu cikawa yana da mahimmanci don adana dogon lokaci ba tare da firiji ba.
Bukatun tsaftacewa da aiki da kai: Layin cikawar aseptic na zamani yakamata ya ba da cikakkiyar damar CIP / SIP da PLC + HMI aiki da kai don rage aiki da raguwar lokaci.
A Shanghai EasyReal Machinery Co., Ltd., muna ba da Layukan Ciki na Aseptic na yau da kullun waɗanda za'a iya keɓance su da takamaiman samfurin ku na ruwa - daga 'ya'yan itace da ruwan 'ya'yan itace da ruwan 'ya'yan itace puree zuwa abubuwan sha na tushen shuka da miya. Tuntube mu don shawarwarin fasaha da hanyoyin sarrafa maɓalli.
Haɓaka layin sarrafa UHT ɗinku tare da na'urorin aikin zaɓi na zaɓi na iya haɓaka ingancin samfur, sassaucin aiki, da ingantaccen samarwa. Waɗannan tsarin ƙarawa suna da amfani musamman lokacin da ake mu'amala da abubuwan sha masu ƙima ko hadaddun girke-girke.
Raka'a na zaɓi gama gari sun haɗa da:
Vacuum Deaerator- yana kawar da narkar da oxygen, yana rage iskar shaka, kuma yana inganta kwanciyar hankali.
Babban Matsi Homogenizer- yana haifar da nau'in samfurin iri ɗaya, yana inganta kwanciyar hankali na emulsion, da haɓaka jin daɗin baki.
Multi-Effect Evaporator- yana ba da damar maida hankali kan layi don ruwan 'ya'yan itace da purees, rage ƙarar da farashin marufi.
Tsarin Haɗin Kan Layi- yana sarrafa hadawar ruwa, sukari, dandano, da kayan aiki masu aiki.
EasyReal yana ba da cikakkiyar haɗakar waɗannan samfuran zuwa cikin data kasanceUHT da layin cikawar aseptic. An zaɓi kowane sashi bisa nau'in samfurin ku, girman tsari, da buƙatun tsafta, yana tabbatar da iyakar sarrafa tsari da amincin abinci.
Ana neman fadada tsarin layin cikawar aseptic ɗin ku? Bari EasyReal ya daidaita daidaitaccen tsari don burin samarwa ku.
Bayan samar da kayan aiki da jigilar kayayyaki, EasyReal yana ba da cikakken goyon bayan fasaha don tabbatar da farawa mai sauƙi. Bada kwanakin aiki 15-25 don:
Shigarwa da ƙaddamarwa akan-site
Ana gudanar da gwajin gwaji da yawa
Horon mai aiki da mikawa SOP
Karɓar ƙarshe da canzawa zuwa samarwa kasuwanci
Muna ba da tallafi akan rukunin yanar gizo ko jagora mai nisa, tare da cikakkun takardu, jerin abubuwan tsaro, da kayan aikin kiyayewa.
Ana Bukatar Keɓantaccen Tsarin Layin Cika Haifuwa na Aseptic don Samfurin ku?
Shanghai EasyReal Machinery ya samu nasarar isar da turnkey Aseptic UHT layukan sarrafa a cikin fiye da 30+ kasashe, goyon bayan kayayyakin daga 'ya'yan itace ruwan' ya'yan itace, puree da manna ga shuka tushen sha da miya.
Tuntube mu a yau don karɓar keɓaɓɓen taswirar gudana, ƙirar shimfidar wuri, da ƙimar aikin da aka keɓance da bukatun samarwa ku.
Samu Shawararka Yanzu
