Aseptic Filling Kab
EasyReal covAseptic Filling Kabyog tag nrho kev koom ua ke thiab automated ua tshuab tshwj xeeb engineered rau lub nruam sterilization thiab aseptic ntim ntawm ntau yam kua zaub mov thiab dej haus cov khoom. Siv Ultra-High Temperature (UHT) technology, los yog Kub kub lub sij hawm luv luv (HTST) technology, los yog Pasteurization technology, cov kab no kub cov khoom kub ceev ceev ntawm 85 ° C thiab 150 ° C,tswj qhov kub ntawm ob peb vib nas this los yog kaum vib nas this kom ua tau zoo microbial inactivation, thiab tom qab ntawd maj mam txias cov khoom. Cov txheej txheem no ua kom muaj kev tshem tawm cov kab mob pathogenic thiab cov kab mob spoilage thaum khaws cov khoom qub, kev ntxhib los mos, xim, thiab khoom noj khoom haus.
Tom qab sterilization, cov khoom yogHloov mus rau hauv cov xwm txheej tsis muaj menyuam mus rau aseptic filling system, qhov twg nws yog sau rau hauv pre-sterilized ntim xws liSterile aluminium foil hnab(zoo li BIB hnab, lossis / thiab lub hnab loj xws li 200-liter hnab, 220-liter hnab, 1000-liter hnab, thiab lwm yam). Qhov no ua kom lub neej ntev ntev ntawm qhov kub thiab txias, tshem tawm qhov xav tau rau tub yees lossis tshuaj tua kab mob.
Txhua Aseptic Filling Line los ntawm EasyReal suav nrog UHT sterilizer-muaj nyob rau hauv tubular, tube-hauv-tube, phaj (phaj kub exchanger), lossis ncaj qha chav txhaj tshuaj (DSI) teeb tsa nyob ntawm cov khoom yam ntxwv thiab daim ntawv thov. Lub kaw lus kuj tseem koom nrog PLC + HMI tswj vaj huam sib luag, muab kev ua haujlwm yooj yim, tswj daim ntawv qhia, thiab saib xyuas lub sijhawm ntawm txhua qhov txheej txheem.
Txhawm rau ua kom tau raws li kev xav tau ntau yam, EasyReal muajntau yam ntawm kev xaiv modules, suav nrog:
Lub tshuab nqus tsev vacuum, kom tshem tawm cov oxygen yaj thiab tiv thaiv oxidation;
High-pressure homogenizers, rau cov khoom sib xws thiab kev ntxhib los mos;
Multi-effect evaporators, kom mloog zoo cov khoom ua ntej kom tsis muaj menyuam;
CIP (Clean-in-Place) thiab SIP (Sterilize-in-Place) systems, kom huv thiab huv.
EasyReal covAseptic Filling Kabyog tsim los rau kev lag luam-teev ntau lawm, xa cov kev ua haujlwm ruaj khov, kev siv hluav taws xob zoo, thiab kev nyab xeeb khoom noj ua raws li cov qauv thoob ntiaj teb. Lawv tsim nyog rau kev ua ntau yam khoom xws litxiv hmab txiv ntoo thiab zaub kua txiv, purees, muab tshuaj txhuam, mis nyuj, haus cov nroj tsuag (xws li, kua mis los yog oat), kua ntses, kua zaub, thiab dej qab zib ua haujlwm., ua rau lawv yog ib qho kev daws teeb meem zoo tshaj plaws rau cov khw muag khoom noj thiab dej haus niaj hnub nrhiav kev ua haujlwm siab, tsis tshua muaj thermal ua tshuab.
Qhov sib txawv ntawm UHT qhov kub thiab txias feem ntau yog nyob ntawm hom sterilizer siv hauv kab. Txhua lub tshuab ua kom tsis muaj menyuam muaj cov qauv sib txawv ntawm cov cua sov, uas txiav txim siab nws cov cua sov ua haujlwm, muaj peev xwm tuav cov khoom, thiab cov kev siv tsim nyog:
Tube-hauv-Tube Sterilizer:
Feem ntau ua haujlwm ntawm 85 ° C-125 ° C. Zoo tagnrho rau high-viscosity khoom xws li txiv hmab txiv ntoo puree los yog txiv hmab txiv ntoo thiab zaub muab tshuaj txhuam. Muab cov cua sov maj mam thiab tsis tshua muaj kev pheej hmoo ntawm fouling.
Tubular Sterilizer:
Npog qhov dav ntawm 85 ° C-150 ° C. Haum rau nruab nrab cov khoom lag luam, xws li kua txiv hmab txiv ntoo, kua txiv hmab txiv ntoo, thiab lwm yam.
Phaj Sterilizer:
Kuj tseem ua haujlwm ntawm 85 ° C-150 ° C. Qhov zoo tshaj plaws rau cov viscosity tsawg, homogeneous kua, xws li mis nyuj, tshuaj yej, thiab kua txiv ntshiab. Muab kev sib pauv hluav taws xob siab.
Direct Steam Injection (DSI) Sterilizer:
Mus txog 130 ° C - 150 ° C + tam sim ntawd. Qhov zoo tshaj plaws rau cov khoom siv hluav taws xob kub uas yuav tsum tau ua kom sov sai thiab hloov qhov tsw tsawg, xws li cov khoom siv cog, mis nyuj, thiab lwm yam.
Xaiv qhov tsim nyog sterilizer kom ua tau zoo, thermal kev nyab xeeb, thiab cov khoom zoo khaws cia.
Hauv kev ua aseptic, qhov kev xaiv ntawm lub tshuab filling ncaj qha cuam tshuam rau cov khoom saj, cov khoom xim, kev nyab xeeb, txee lub neej, thiab ntim tau yooj yim. Txawm hais tias koj tab tom ua haujlwm nrog txiv hmab txiv ntoo thiab zaub kua txiv, kua txiv hmab txiv ntoo, khoom noj siv mis, lossis cov dej haus cog qoob loo, xaiv cov aseptic muab tub lim txoj cai kom tsis txhob muaj kab mob tsis muaj paug thiab khaws cia ntev ntev.
Muaj ob hom aseptic hnab fillers:
Ib lub taub hau fillers- zoo tagnrho rau kev tsim khoom me me lossis hloov pauv batch khiav.
Muab ob npaug rau taub hau fillers- tsim los rau lub peev xwm siab, nruam txhaws nrog cov hnab hloov pauv. Nws qhov siab tshaj plaws filling peev tuaj yeem ncav cuag 12 tons hauv ib teev.
EasyReal covAseptic Filling Systemstxhawb nqa ntau hom ntim ntim, suav nrog:
Me me aseptic hnab (3-25L)
Loj aseptic hnab / nruas (220-1000L)
Tag nrho cov aseptic filling tshuab tuaj yeem ua ke nrog UHT sterilizers.
Xav tau kev pab xaiv txoj cai aseptic muab tub lim rau koj cov khoom ua kua? Hu rau EasyReal rau kev daws teeb meem.
EasyRealAseptic Filling Kabyog tsim los ua ntau yam khoom noj ua kua thiab dej haus, ua kom lub neej ntev, ruaj khov, thiab ambient cia. Cov ntawv thov ib txwm muaj xws li:
Txiv hmab txiv ntoo thiab zaub kua txiv & purees & paste
Piv txwv li, kua txiv apple, kua txiv kab ntxwv, txiv nkhaus taw puree, txawv berries puree, carrot puree thiab kua txiv hmab txiv ntoo, txiv lws suav muab tshuaj txhuam, txiv duaj thiab apricot puree thiab kua txiv hmab txiv ntoo, thiab lwm yam.
Cov khoom noj mis nyuj
Piv txwv li, mis nyuj, flavored mis nyuj, yogurt haus, thiab lwm yam.
Cog raws li dej haus
xws li mis nyuj, oat mis nyuj, almond mis nyuj, txiv maj phaub mis nyuj, thiab lwm yam.
Cov dej haus ua haujlwm thiab khoom noj khoom haus
Piv txwv li, vitamin haus, protein shakes, dej electrolyte, thiab lwm yam.
Sauces, pastes, thiab condiments
Piv txwv li, txiv lws suav muab tshuaj txhuam, lws suav ketchup, chili paste thiab chili sauce, zaub xam lav hnav khaub ncaws, curry paste, thiab lwm yam.
Nrog EasyReal Aseptic filling kab, cov khoom no tuaj yeem ntim aseptically thiab khaws cia yam tsis muaj cov tshuaj tua kab mob, txo cov nqi khaws cia thiab cov nqi thauj mus los thaum tswj cov khoom ncaj ncees.
Industrial- Sterilization ua
Muab cov txheej txheem kub zoo nrog lub sijhawm tswj xyuas kom raug, ua kom muaj kev nyab xeeb microbial thaum khaws cia ntuj tsw, xim, thiab khoom noj khoom haus.
Kev xaiv Sterilizer yooj yim
Txhawb plaub hom kev ua kom tsis muaj menyuam - tubular, tube-hauv-tube, phaj, thiab DSI (kev txhaj tshuaj ncaj qha thiab ncaj qha chav infusion) - kom tau raws li qhov sib txawv viscosity, cov ntsiab lus particle, thiab thermal rhiab heev.
Integrated Aseptic Filling System
Ua haujlwm seamlessly nrog ib lub taub hau lossis ob lub taub hau aseptic hnab ntim khoom, sib xws nrog 3-1000L hnab, nruas.
Advanced Automation & Tswj
Ua nrog lub ntse PLC + HMI platform, ua kom muaj kev saib xyuas lub sijhawm tiag tiag, kev tswj ntau daim ntawv qhia, ntsuas lub tswb, thiab kev ua haujlwm zoo rau cov neeg siv.
Optional Functional Modules
Expandable nrog:
Lub tshuab nqus tsev vacuum- rau kev tshem tawm cov pa oxygen
High-pressure homogenizer- rau kev ntxhib los mos
Multi-effect evaporator- rau inline concentration
Tag Nrho CIP / SIP kev koom ua ke
Nruab nrog tag nrho automated Clean-in-Place (CIP) thiab Sterilize-in-Place (SIP) systems kom ua tau raws li cov qauv kev noj qab haus huv thoob ntiaj teb.
Modular & Scalable Design
Cov kab ntau lawm tuaj yeem nthuav dav tau yooj yim, hloov kho dua tshiab, lossis kev koom ua ke rau hauv cov chaw ua haujlwm uas twb muaj lawm.
Premium-Qib Cheebtsam
Cov khoom tseem ceeb yog los ntawm Siemens, Schneider, ABB, GEA, E + H, Krohne, IFM, SpiraxSarco thiab lwm lub npe thoob ntiaj teb, ua kom muaj zog, kev pabcuam, thiab kev txhawb nqa thoob ntiaj teb.
Lub Ntse Tswj System tsim los ntawm Shanghai EasyReal Machinery kom meej meej, txhim khu kev qha, thiab cov neeg siv-phooj ywg ua haujlwm ntawm UHT ua cov kab thiab cov khoom siv. Ua los ntawm kev siv tshuab hluav taws xob niaj hnub no, nws txuas nrog PLC (Programmable Logic Controller) nrog HMI (Human-Machine Interface) los tswj thiab saib xyuas tag nrho cov txheej txheem.
Muaj peev xwm tseem ceeb:
Kev saib xyuas & tswj xyuas tiag tiag
Saib xyuas qhov kub thiab txias, siab, ntws tus nqi, lub valve raws li txoj cai, thiab lub tswb nrov hauv lub sijhawm ntawm lub intuitive touchscreen HMI interface.
Multi-Product Recipe Management
Khaws thiab hloov ntawm ntau cov qauv khoom. Quick batch changeover minimizes downtime thiab maximizes sib xws.
Automatic Fault Detection & Interlocks
Built-in interlock logic thiab kev kuaj xyuas yuam kev pab tiv thaiv kev ua haujlwm tsis zoo. Lub kaw lus cia li kaw, ceeb toom, thiab qhia txog keeb kwm txhaum cai.
Tej thaj chaw deb Diagnostics & Data Logging
Txhawb nqa cov ntaub ntawv khaws cia thiab nkag mus rau tej thaj chaw deb, tso cai rau EasyReal engineers los ua kev kuaj mob online, hloov kho dua tshiab, thiab kev txhawb nqa.
Ntiaj teb no-Qib Hluav Taws Xob Cheebtsam
Tag nrho cov sensors, actuators, drives, relays, thiab panels siv cov khoom zoo tshaj plaws los ntawm Siemens, Schneider, IFM, E + H, Krohne, thiab Yokogawa rau qhov siab tshaj plaws durability thiab system kev nyab xeeb.
Xaiv txoj cai aseptic filling kab yog qhov tseem ceeb rau cov tuam txhab ua kua zaub mov aiming kom paub meej cov khoom ruaj ntseg, txee ruaj khov, thiab ntau lawm efficiency. Qhov zoo tshaj plaws configuration nyob ntawm ntau yam tseem ceeb:
Yam khoom thiab viscosity: Cov kua txiv hmab txiv ntoo ntshiab yuav xav tau cov phaj hom Aseptic Filling Lines, thaum cov khoom khov los yog cov khoom me me xws li txiv nkhaus taw puree lossis oat mis nyuj zoo dua nrog cov raj-hauv-tube Aseptic Filling Lines.
Cov hom phiaj ua kom tsis muaj menyuam: Txawm hais tias koj tab tom tsom UHT (135–150 ° C), HTST, lossis pasteurization, cov kab xaiv yuav tsum txhawb koj cov txheej txheem thermal.
Kev ua kom tiav: Kev koom ua ke nrog aseptic bag-in-box lossis bag-in-barrel fillers yog qhov tseem ceeb rau kev cia mus ntev yam tsis muaj tub yees.
Kev tu thiab automation xav tau: Niaj hnub nimno aseptic filling kab yuav tsum muaj tag nrho inbuilt CIP / SIP peev xwm thiab PLC + HMI automation kom txo tau kev ua hauj lwm thiab downtime.
Ntawm Shanghai EasyReal Machinery Co., Ltd., peb muab modular Aseptic Filling Lines uas tuaj yeem hloov kho rau koj cov khoom ua kua tshwj xeeb - los ntawm cov kua txiv hmab txiv ntoo thiab zaub thiab kua txiv hmab txiv ntoo rau cov dej haus thiab cov kua txiv hmab txiv ntoo. Tiv tauj peb rau kev sab laj kev sib tham thiab kev daws teeb meem turnkey.
Txhim kho koj cov UHT ua kab nrog kev xaiv ua haujlwm modules tuaj yeem txhawb nqa cov khoom lag luam zoo, kev ua haujlwm yooj yim, thiab kev ua haujlwm ntau lawm. Cov txheej txheem add-on no tshwj xeeb tshaj yog muaj txiaj ntsig thaum cuam tshuam nrog cov dej haus muaj txiaj ntsig lossis cov zaub mov tsis yooj yim.
Cov chav xaiv xaiv tau muaj xws li:
Nqus Deaerator- tshem tawm cov pa oxygen, txo oxidation, thiab txhim kho txee ruaj khov.
High-Pressure Homogenizer- tsim cov khoom zoo nkauj zoo nkauj, txhim kho emulsion stability, thiab txhim kho qhov ncauj.
Multi-Effect Evaporator- tso cai rau inline concentration rau kua txiv hmab txiv ntoo thiab purees, txo ntim thiab ntim nqi.
Inline Blending System- automates qhov sib xyaw ntawm dej, qab zib, tsw, thiab cov khoom xyaw nquag.
EasyReal muab kev sib koom ua tiav ntawm cov qauv no rau hauv uas twb muaj lawmUHT thiab aseptic filling kab. Txhua yam khoom raug xaiv raws li koj cov khoom lag luam, qhov loj me, thiab kev nyiam huv huv, ua kom cov txheej txheem siab tshaj plaws thiab kev nyab xeeb ntawm zaub mov.
Nrhiav kom nthuav koj aseptic filling kab system? Cia EasyReal tailor txoj cai configuration rau koj cov hom phiaj ntau lawm.
Tom qab cov cuab yeej tsim khoom thiab xa khoom xa tuaj, EasyReal muab kev txhawb nqa tag nrho los xyuas kom muaj kev pib ua haujlwm zoo. Cia 15-25 hnub ua haujlwm rau:
On-site installation thiab commissioning
Ntau qhov kev sim ntau lawm khiav
Kev cob qhia tus neeg ua haujlwm thiab SOP kev xa khoom
Kev lees txais zaum kawg thiab kev hloov pauv mus rau kev tsim khoom lag luam
Peb muab kev txhawb nqa rau ntawm qhov chaw lossis kev taw qhia chaw taws teeb, nrog rau cov ntaub ntawv tag nrho, cov ntawv txheeb xyuas kev nyab xeeb, thiab cov khoom siv tu.
Xav tau Customized Aseptic Sterilization Filling Line Plant rau Koj Cov Khoom?
Shanghai EasyReal Machinery tau ua tiav kev xa tawm cov txheej txheem Aseptic UHT hauv ntau dua 30+ lub teb chaws, txhawb cov khoom lag luam los ntawm cov kua txiv hmab txiv ntoo, puree thiab muab tshuaj txhuam rau cov dej haus thiab cov kua txiv hmab txiv ntoo.
Tiv tauj peb hnub no kom tau txais daim ntawv qhia txog tus kheej, layout tsim, thiab qhov project quote raws li koj xav tau ntau lawm.
Tau txais koj qhov Kev Pom Zoo tam sim no
